Lexus LS 460 Supplementary Manual
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Lexus LS 460 Supplementary Manual

Pre-delivery service manual
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LS 460 / LS 460 L Pre-delivery Service
Lexus Technician:
Before you perform a Pre-Delivery Service (PDS) on this vehicle, be sure you:
• Read and understand this PDS Manual
• Read and understand the PDS Precautions
• Read and understand all applicable PDS Technical Service Information Bulletins (TSIBs) for this vehicle
• Attend the "Technical Introduction to Lexus Course L005" at the Lexus Area Office
When performing a PDS on this vehicle:
• Use the PDS Manual when performing this service
• Regularly check the Technical Information System (TIS) for any updated PDS TSIBs
• Verify the Vehicle Identification Number (VIN) on repair order and vehicle match
• When completed, sign Vehicle Delivery Certificate, located in the glovebox
Do not change the OEM wheel size (19-in. for Touring Model/18-in. for all others).
Using other than the OEM wheel size could cause damage to the vehicle. If you
replace the wheels, be sure they are the same size as the original wheels.
The following TSIBs are included at the beginning of this Manual, for your convenience:
Advanced Parking Guidance System
Calibration of Compass Initialization
DCC Fuse Installation
Front Floor Under Cover Installation
Front License Plate Mounting Bracket & License Plate Installation
Front Memory Seat ECU Initialization
Front Wheel Opening Extension Pad Protective Covers Removal
Tire Pressure Warning Valve/Sensor Activation
VGRS System Initialization
XM Activation Confirmation
To obtain PDS material:
Manual (above TSIBs included)
• Download from TIS website or Lexus Customer Services website on Dealer daily
• Order from MDC, 00242-PDSLS-MAN7
Check Sheet
• Sheet is two-sided, back side has procedure tips
• Order from MDC, 00242-PDSLS-CK7, each packet contains 50 Check Sheets
• Download from TIS website or Lexus Customer Services website on Dealer Daily
Vehicle Delivery Certificate
• Order from MDC, 0024-TIQ07
Other PDS TSIBs
• Download from TIS website
Binders
• Order from MDC, 00242-BINDR-PDS
Binder Tabs
• Order from MDC, 00242-BINDR-TABS
Contact your District Service & Parts Manager if you have any questions.
MDC #00242-PDSLS-MAN7
(PD068-06)
(PD067-06)
`
(PD066-06)
(PD070-06)
(PD069-06)
(PD075-06)
(PD074-06)
(PD072-06)
(PD071-06)
(PD073-06)
09272006

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  • Page 1 • Read and understand the PDS Precautions • Read and understand all applicable PDS Technical Service Information Bulletins (TSIBs) for this vehicle • Attend the “Technical Introduction to Lexus Course L005” at the Lexus Area Office When performing a PDS on this vehicle: •...
  • Page 3 LS 460 / LS 460 L PDS MANUAL © Lexus, a division of Toyota Motor Sales, U.S.A., Inc. MDC #00242-PDSLS-MAN7 09272006...

  • Page 4: Table Of Contents

    INDEX Front wheel opening ext. pad Rear armrest Advanced Parking Guidance System Rear armrest storage compartment TSIB PD074-06 TSIB PD068-06 Rear audio controls Air conditioning Fuel filler door opener Glove box Rear door sunshade Air suspension Rear seat relaxation system Ashtray Glove box portfolio Rear window sunshade...
  • Page 5 September 22, 2006 Introduction The DCC fuses (30A) have been removed from the LS 460 at the assembly plant to reduce parasitic draw during transportation and storage. The DCC fuses are stored in the blank space of the fuse block in the engine compartment and must be installed to their original locations during Pre-Delivery Service (PDS).
  • Page 6 DCC FUSE INSTALLATION DURING PDS – PD066-06 September 22, 2006 Installation 3. With the ignition switch OFF, install the DCC fuses in their original locations in the Procedure engine compartment fuse block. (Continued) Fuse Block Install DCC Fuses Here Remove These DCC Fuses Fuse Block...
  • Page 7 Earth’s magnetic field according to the area in which the vehicle is used. Perform the initial calibration of the compass at the dealership prior to vehicle delivery. Compass Display “AUTO” Switch S 2007 model year LS 460 vehicles. Applicable Vehicles Warranty OP CODE...
  • Page 8 INITIAL CALIBRATION OF COMPASS DURING PDS – PD067-06 September 22, 2006 Compass 1. With foot OFF of the brake pedal, Calibration press the engine START/STOP button Procedure twice to switch to “IG-ON” mode. 2. Push and hold the “AUTO” switch on the mirror for 6 seconds until the zone number appears on the compass display.
  • Page 9 INITIAL CALIBRATION OF COMPASS DURING PDS – PD067-06 September 22, 2006 Compass 4. Depress the brake pedal and press Calibration the engine START/STOP switch once Procedure to start the engine. (Continued) 5. Push and hold the “AUTO” switch on the mirror for about 9 seconds until “CAL”...
  • Page 10 Initialize the Advanced Parking Guidance System after installing the DCC fuses during Pre-delivery Service (PDS) at the dealership. NOTE: Any time the battery terminal has been disconnected, the Advanced Parking Guidance System MUST be re-initialized. S 2007 model year LS 460 vehicles. Applicable Vehicles Warranty OP CODE...
  • Page 11 INITIALIZATION OF ADVANCED PARKING GUIDANCE SYSTEM – PD068-06 September 22, 2006 Initialization 4. Shift the lever to the “R” position. Procedure After Initialization When “Check surroundings for (Continued) safety.” appears on the rear view monitor (as shown in the illustration), the initialization of the Advanced Parking Guidance System has been completed.

  • Page 12: Front License Plate Mounting

    The front license plate mounting bracket and two self-tapping screws for the 2007 model year LS 460 are placed in the luggage compartment of the vehicle at the assembly plant. For states that require a front license plate, install the bracket and bolts on the bumper cover during Pre-Delivery Service (PDS) according to the following procedures.
  • Page 13 FRONT LICENSE PLATE MOUNTING BRACKET & LICENSE PLATE INSTALLATION – PD069-06 September 22, 2006 Installation 3. Install the mounting bracket to the front bumper cover at holes “A” using the two Procedure supplied self-tapping screws. (Continued) 4. Install the front license plate to the License Plate mounting bracket at holes “B”...
  • Page 14 The front floor under cover set (right and left floor under covers) is located in the luggage compartment at the assembly plant to avoid damage during transit. Install the front floor under covers during Pre-Delivery Service (PDS) S 2007 model year LS 460 vehicles. Applicable Vehicles...
  • Page 15 FRONT FLOOR UNDER COVER INSTALLATION DURING PDS – PD070-06 September 22, 2006 Installation 2. Install the left side front floor Procedure under cover. (Continued) A. Install the under cover (for front side) and the fender apron with the 2 clips included. NOTE: S Install the under cover clips in the holes on the left and right side of...
  • Page 16 Do NOT adjust the steering wheel centering (i.e., do NOT adjust tie rod ends) before initialization of the VGRS system, or the steering may be off-center on the opposite side after initialization. S 2007 model year LS 460 vehicles. Applicable Vehicles...
  • Page 17 Required ITEM SPECIAL SERVICE TOOLS (SSTs) PART NUMBER DRW** SSTs Lexus Diagnostic Tester Kit* NOTE: S All components from this kit/set are required. LEX220036 S 12 Megabyte Diagnostic Tester Program Card (P/N 01002593–005) with version 13.4a Software (or later) is required.
  • Page 18 “VALID.” S If “VALID” and steering is off-center, refer to the Technical Information System (TIS), 2007 model year LS 460 Repair Manual: Steering Column: Variable Gear Ratio Steering: Calibration, Test Mode Procedure. S If “INVALID,” return to step 1 and perform driving procedure again.
  • Page 19 September 22, 2006 Introduction 2007 model year LS 460 vehicles are equipped with a direct-type Tire Pressure Warning System (TPWS). Each tire (including the spare tire) has a tire pressure warning valve/sensor, and the measured tire pressure data is transmitted to the Tire Pressure Warning System antenna/receiver to the Tire Pressure Warning System ECU.
  • Page 20 Transmitter ID3 Inactive (Sleep Mode) C2114 Transmitter ID4 Inactive (Sleep Mode) C2115 Transmitter ID5 Inactive (Sleep Mode) DTC *1: Indicated by flashing of the Low Tire Pressure Warning Light. DTC *2: Indicated on the Lexus Diagnostic Tester. Page 2 of 5...
  • Page 21 TIRE PRESSURE WARNING VALVE/SENSOR ACTIVATION – PD072-06 September 22, 2006 Activation 1. Connect the Diagnostic Tester. Procedure 2. Push the START/STOP button until the vehicle is in the “IG-ON” mode and check that the Low Tire Pressure Warning Light blinks. The light will remain ON after blinking for 1 minute.
  • Page 22 TIRE PRESSURE WARNING VALVE/SENSOR ACTIVATION – PD072-06 September 22, 2006 Activation 5. Press the “DISP” switch on the Procedure steering wheel and check that the tire (Continued) pressures of all 5 tires is displayed on the multi-information display. NOTE: S The tire pressure display is NOT shown until all tire pressure warning valve/sensors are activated.
  • Page 23 TIRE PRESSURE WARNING VALVE/SENSOR ACTIVATION – PD072-06 September 22, 2006 Activation 7. Push the START/STOP button until Procedure the vehicle is in the “IG-ON” mode, (Continued) and then push and hold the Tire Pressure Warning “SET” switch for 3 seconds until the Low Tire Pressure TIRE PRESSURE [psi] Warning Light blinks 3 times and...
  • Page 24 September 22, 2006 Introduction 2007 model year LS 460 vehicles equipped with Navigation Systems are also equipped with factory installed XM Satellite Radio Audio and XM NavTraffic Services, including 90 days free customer trial for each. As part of the PDS process, ensure that the XM Satellite Radio Audio and XM NavTraffic Services are activated and ready for use.
  • Page 25 The audio portion of the XM system is already activated. (This should be the case for most LS 460 vehicles.) Go to step 3. 3. Press “MAP” to bring up the navigation map screen. Ensure that the map screen is zoomed in to AT LEAST the 8mi scale.
  • Page 26 ACTIVATION CONFIRMATION DURING PDS – PD073-06 September 22, 2006 Activation 1. With the vehicle in clear line of sight to the sky, power ON the radio (The vehicle does Procedure NOT have to be running, but the radio must be powered ON). 2.
  • Page 27 The purpose of this bulletin is to advise dealers to remove the front wheel opening extension pad covers during Pre-Delivery Service of 2007 model year LS 460 vehicles. Protective covers are installed on the front wheel opening extension pads to prevent damage during transit.
  • Page 28 ECU. Initialize the front memory seat ECU after installing the DCC fuses during Pre-Delivery Service (PDS). S 2007 model year LS 460 vehicles. Applicable Vehicles Warranty...
  • Page 29 INITIALIZATION OF FRONT MEMORY SEAT ECU DURING PDS -- PD075-06 September 27, 2006 Driver’s Seat 2. Operate the seat position control switch and slide the seat to the rearmost position. Initialization Procedure NOTE: (Continued) When operating the control switch, the warning buzzer sounds. After operating the seat position control switch, the following operations will occur automatically:...
  • Page 30 INITIALIZATION OF FRONT MEMORY SEAT ECU DURING PDS -- PD075-06 September 27, 2006 Driver’s Seat 4. Operate the head restraint height Initialization adjustment switch and check that Procedure the head restraint moves to the (Continued) uppermost and lowermost positions normally. (Refer to “1” in the illustration.) 5.
  • Page 31 Bott Dot Road Test Layout As part of the PDS road test, the vehicle must be driven over a rough road surface or over Bott Dots in order to check for squeeks and rattles. If a rough surface is not available for this road test, Bott Dots should be installed on the dealership property where vehicles can be safely driven 5 to 10 mph.
  • Page 33 TABLE OF CONTENTS I. Before Starting Pre-Delivery Service ..........II.

  • Page 34: Before Starting Pre-Delivery Service

    BEFORE STARTING PRE DELIVERY SERVICE 2007MY LS460L/LS460...
  • Page 35 BEFORE STARTING PRE DELIVERY SERVICE 1. WASHING VEHICLE After thoroughly washing the vehicle, check it to make sure all adhesive wrapping film has been removed. Note: Hand washing of the vehicle is rec- ommended. 2. WATER LEAK TEST Visually and by hand check for water leaks in the vehicle interior from each of the following areas (make sure that trim...
  • Page 36 BEFORE STARTING PRE DELIVERY SERVICE 3. DCC FUSE INSTALLATION Refer to the Service Bulletin. 4. SHIFT LOCK OVERRIDE BUTTON (ORB) COVER INSTALLATION ORB Cover Install the cover into the shift lock override button hole. Note: The cover is in a plastic enve- lope attached to the transmission shift lever.

  • Page 37: Inspection Overview

    INSPECTION OVERVIEW 2007MY LS460L/LS460...

  • Page 38: Vehicle Exterior

    Note: Pages throughout represent an overview of the pre-delivery service only. For details of each inspection procedure, please refer to Sec- tion III - Inspection Details starting on page 11. A. VEHICLE EXTERIOR A01. Inspect paint finish for blemishes, imperfections, scratches, etc. A02.

  • Page 39: Air Conditioning

    B15. Check wipers and washers opera- tion. B16. Check headlight cleaner operation. B17. Check warning and indicator lights. B18. Check Multi-Information Display. B19. Check Lexus Navigation System eration. B20. Check heated steering wheel B21. Check seat heater and climate con- trol seat operation.

  • Page 40: Luggage Compartment

    B. VEHICLE INTERIOR (Continued) B40. Check on-board diagnostic system operation. Detail starts on page 20. C. LUGGAGE COMPARTMENT C01. Check spare tire pressure. C02. Check spare tire, cover, tools, jack, jack handle and pen light. C03. Check operation of the manual fuel- lid release lever operation.

  • Page 41: Under Vehicle (On Hoist)

    E. UNDER VEHICLE (On Hoist) BEFORE LIFTING VEHICLE E01. Check wheel lug nut torque. E02. Activate and initialize tire pressure monitor. E03. Inspect tires for defects or damage. E04. Install wheel center caps. E05. Install driver’s door handle cover. AFTER LIFTING VEHICLE E05.

  • Page 42: Road Test

    F. ROAD TEST F01. Check engine idle speed. F02. Check engine operation while driving. F03. Check parking brake functions. F04. Check brake hold operation. F05. Check brake pedal height, free play Check brake pedal height, free play, reserve distance, if not operating correctly. and reserve distance.
  • Page 43 III. INSPECTION DETAILS 2007MY LS460L/LS460...
  • Page 44 Front and rear bumpers b) Window moldings (front, side and rear) c) Lexus emblems (front and rear) d) Outside rear view mirrors e) Headlight and rear combination light lenses f) Doors, engine hood, trunk lid and fuel door...
  • Page 45 A. VEHICLE EXTERIOR (Continued) A03. TRUNK LID A03a a) Check opening of the trunk lid by using the mechanical key. Note: The following is how to re- move and store the mechanical key. To remove the mechanical key Electronic key: Release the lock and pull the key out.

  • Page 46: Door Locks

    A. VEHICLE EXTERIOR (Continued) A04. DOOR LOCK SYSTEM AND ILLUMINATED ENTRY SYSTEM a) Check that all doors open and close smoothly using the interior and exterior door handles. b) For rear interior handles: Check that the doors cannot be opened by using the interior and exterior door handles when the lock button is in the locked posi- tion.
  • Page 47 A. VEHICLE EXTERIOR (Continued) d) Check the illuminated entry sys- tem operation. The following lights turn on when interior light switch (door position ON/OFF) is ON and you approach the vehicle with the key: Front overhead courtesy light Rear overhead courtesy light The following lights turn on when any of the doors is unlocked or opened using a mechanical or...
  • Page 48 A. VEHICLE EXTERIOR (Continued) A05. SMART ACCESS SYSTEM a) With the electronic key within the vehicle, push the lock button on outside door handle check that the buzzer sounds and that the door does not lock. b) Take the electronic key and get A05b out of the vehicle.
  • Page 49 A. VEHICLE EXTERIOR (Continued) A06. WIRELESS DOOR LOCK REMOTE CONTROL SYSTEM Inspect the five functions of the system. a) Locking the door A06a/b/c 1. Close all the doors. 2. Push the button on the wireless remote control. Note: At this time, all the turn sig- nal lights flash 1 time sounding one beep.

  • Page 50: Immobilizer System

    A. VEHICLE EXTERIOR (Continued) e) Sounding an alarm A06e 1. Keep the button pushed for about 1 second to sound an alarm. Note: At this time, all the head- lights, tail lights emergency flashers will flash, the front and rear interior lights will come on, and an alarm will sound for a period of LS10011 60 seconds.
  • Page 51 A. VEHICLE EXTERIOR (Continued) A09. HEADLIGHTS, PARKING, SIDE Turn Signal Lights MARKER, TURN SIGNAL, FOG, Headlights (Low) LICENSE PLATE, BRAKE TAIL Headlights (Hi) AND BACK-UP LIGHTS Side Marker Walk around the vehicle and check Lights that the following lights illuminate: a) Headlights Parking Lights b) Parking lights...
  • Page 52 B. VEHICLE INTERIOR ELECTRICAL SYSTEM/ACCESSORY OPERATION LS10035 Type A: Type B: LS10032 2007MY LS460L/LS460...
  • Page 53 B. VEHICLE INTERIOR (Continued) Without Touch Screen: Touch Screen without Navigation System: Touch Screen with Navigation System: LS10031 LS10033 2007MY LS460L/LS460...
  • Page 54 B. VEHICLE INTERIOR (Continued) Item Item Page Page Turn Signal and Headlight Distance Switch ..Switch ....Cruise Control Switch .

  • Page 55: Power Supply Changeover

    B. VEHICLE INTERIOR (Continued) B01. INTERIOR PARTS Visually inspect the appearance of the following interior parts for dirt, damage, and proper fit and align- ment: a) Instrument panel, dashboard and glove compartment b) Roof headliner, front pillar, center pillar, roof side garnish and sun vi- LS10002 sors c) Door trim and quarter trim panels...

  • Page 56: Child Protector Locks

    B. VEHICLE INTERIOR (Continued) Engine start/stop a) Carry the electronic key in the vehicle and apply the parking brake. b) Check that the shift lever is the “P” position. c) When depressing the brake pedal, B02c check that the green engine switch illuminator comes on and push the engine switch to start the engine.

  • Page 57: Rear Armrest

    B. VEHICLE INTERIOR (Continued) B06. POWER SEAT ADJUSTMENTS Check that the driver’s and passen- ger’s seats slide smoothly and re- cline properly. a) Front Seats B06a Seat slide adjustment Seat Cushion Length Seatback angle adjustment Seat vertical height adjust- ment Seat cushion angle...
  • Page 58 B. VEHICLE INTERIOR (Continued) B06d 5 seat Models: 4 seat Models: LS10017 d) Power Rear Seats Seat selection (R or L) Seat position adjustment Seatback upper angle adjust- ment Head restraint height adjust- ment Seatback angle adjustment (4 seat models) Ottoman angel adjustment...

  • Page 59: Rear Seat Relaxation System

    B. VEHICLE INTERIOR (Continued) B07. REAR SEAT RELAXATION SYSTEM (4 SEAT MODELS) With the engine switch in the “IG ON” mode, check that the relaxation system operation. Note: Each operation will automati- cally stop about 15 minutes after it starts. 1.

  • Page 60: Tilt And Telescopic Steering Wheel

    B. VEHICLE INTERIOR (Continued) B08. TILT AND TELESCOPIC STEERING WHEEL Check tilt and telescopic steering wheel operation. a) Manual Switch Operation B08a Tilt Steering Wheel: With the engine switch in the “ACC” or “IG-ON” mode, push the control switch up or down to set the steering wheel in the desired height position.

  • Page 61: Foot Lights

    B. VEHICLE INTERIOR (Continued) B09. OUTSIDE REAR VIEW MIRRORS B09a/b a) Check power outside rearview mirror operation with the engine switch in the “ACC” or “IG ON” mode. Mirror Folding 1. Operate the master switch “L” Switch Control Switch (left) “R”...
  • Page 62 B. VEHICLE INTERIOR (Continued) The doors are unlocked with the power door lock switch on the driver’s side. Notes: Check that the outer foot lights illuminate for 15 seconds and they will go off. When the shift lever is moved out of the “P”...

  • Page 63: Power Door Locks

    B. VEHICLE INTERIOR (Continued) Using the door lock switch: Do not carry more than one key (including a card key) when recording. While press- ing “1”, “2” or “3”, push the lock or unlock side on the door lock switch until the sig- nal beeps.

  • Page 64: Emergency Flasher

    B. VEHICLE INTERIOR (Continued) Note: This feature is canceled after 45 seconds or if either front door is opened. B13. TRUNK AND FUEL LID B13a/b OPENERS a) Check that the trunk lid opener does not operate when the main switch located glove Operative...

  • Page 65: Horn

    B. VEHICLE INTERIOR (Continued) e) Check that the turn signal lights B14e and turn signal indicator lights blink when the emergency flasher switch is on. LS10025 f) Check that the instrument panel B14f light control switches operate properly. g) Check that the horn sounds when the horn button is depressed.
  • Page 66 B. VEHICLE INTERIOR (Continued) B16. HEADLIGHT CLEANER With the engine switch in the “IG- ON” mode and the headlights “ON”, push the headlight cleaner switch check that washer fluid splashes on the headlights. LS10028 B17. WARNING AND INDICATOR LIGHTS a) With the engine switch in the “IG- ON”...
  • Page 67 B. VEHICLE INTERIOR (Continued) Warning Lights and Buzzers Light/Buzzer Function Low Brake Fluid Level Warning Brake System Warning Malfunction in the electronically controlled brake Light (red indicator) system Malfunction in the electronically controlled brake Brake System Warning system Light (yellow indicator) Malfunction in the electronic parking brake Warns the driver and front passenger to fasten his/her seat belt.
  • Page 68 B. VEHICLE INTERIOR (Continued) Warning Lights and Buzzers Light/Buzzer Function This light comes on when the engine switch is selected in “IG ON” mode. If the tire pressure warning system Tire Pressure Warning Light works properly, and tire pressure is appropriate, the light goes off after a few seconds.
  • Page 69 B. VEHICLE INTERIOR (Continued) Warning Message (on the Multi Information Display) The multi information display shows warnings of system malfunctions, incorrectly performed operations, or shows messages that indicate a need for maintenance. When a message is shown, perform the correction procedure appropriate to the message.

  • Page 70: Multi-Information Display

    B. VEHICLE INTERIOR (Continued) B18. MULTI-INFORMATION DISPLAY A variety of information, such as states of doors, trunk and engine hood, is displayed on the multi in- formation display. a) Trip information B18a Pressing “DISP” switch changes the items displayed. Type A: Outside temperature Driving range Average fuel consumption...

  • Page 71: Navigation System

    B19. THE LEXUS NAVIGATION SYSTEM a) With the engine switch in the “ACC” or “IG-ON” mode, check that the ini- tial “LEXUS” screen appears for a few seconds and then changes to the “AUDIO”, “AIR CONDITIONER”, “MENU” or “CAUTION” screen, de- pending on the previous display.

  • Page 72: Heated Steering Wheel

    B. VEHICLE INTERIOR (Continued) B20. HEATED STEERING WHEEL Indicator a) With the engine switch in the Light “IG ON” mode, check that the in- dicator light comes on properly when the switch is turned on. b) Then turn the switch off and check that the indicator light goes off.
  • Page 73 B. VEHICLE INTERIOR (Continued) b) Rear climate control seats* (when B21b operated from the rear seats): Indicator Light 4 seat Models: 1. With the engine switch in the “IG ON” mode, check that the indicator light comes on prop- erly when the switch is turned 2.
  • Page 74 B. VEHICLE INTERIOR (Continued) d) Rear seat heaters B21d 1. With the engine switch in the “IG ON” mode, check that the indicator light comes on prop- erly when the switch is turned 2. Then turn the switch off and check that the indicator light goes off.

  • Page 75: Heater

    B. VEHICLE INTERIOR (Continued) B22. AIR CONDITIONING AND Without Touch Screen: HEATER With touch screen—Before checking the air conditioning and heater, push “CLIMATE” button display switches for automatic air conditioning controls. Warm up the engine and turn on the Touch Screen without Rear Air “A/C”...

  • Page 76: Outside Temperature Display

    B. VEHICLE INTERIOR (Continued) With touch screen—Set the air flow mode to “FACE” with the “MODE” button. k) Check that cool air flows out of the driver’s side center vent and hot air flows out of the passen- ger’s side center vent. l) Without rear air conditioning sys- tem—Press the “DUAL”...
  • Page 77 B. VEHICLE INTERIOR (Continued) For Vehicles with Rear Air Condi- 4 seat Models: tioning Control Switch a) Press the “AUTO” button. b) Check that the “AUTO” indicator is displayed on the control panel. c) Set the temperature of the left side and right side to “65_F”...

  • Page 78: Audio System

    B. VEHICLE INTERIOR (Continued) B23. AUDIO SYSTEM B23a/b/c without Touch Screen: a) With the engine switch in the “ACC” of “IG ON mode”, push the “PWR/VOL” knob and check for proper operation of both AM and FM stations. b) Pre-set all the station selector buttons to local broadcast fre- quencies.
  • Page 79 B. VEHICLE INTERIOR (Continued) Vehicles with Rear Audio B23f/g Control Switch 4 seat Models: f) With the engine switch in the “ACC” or “IG ON” mode, push the “PWR” button and check the dis- play of control panel illuminates MODE properly.
  • Page 80 B. VEHICLE INTERIOR (Continued) b) Mechanic B stands at point as il- B24b lustrated gradually Mechanic B proaches the vehicle. Note: Effective sensors change ac- cording whether vehicle moves forward or backward. Refer to the Owner’s manual for the de- tails.

  • Page 81: Clock

    B. VEHICLE INTERIOR (Continued) B25. INITIALIZATION OF ADVANCED PARKING GUIDANCE SYSTEM Refer to the Service Bulletin. B26. REAR VIEW MONITOR SYSTEM When the engine switch is selected in the “IG-ON” mode and the shift lever is shifted in the “R” position, check that the rear view is dis- played on the screen.

  • Page 82: Ashtray

    B. VEHICLE INTERIOR (Continued) B28. CIGARETTE LIGHTERS, B28a/b ASHTRAYS AND POWER Front Ashtray and Cigarette Lighter OUTLET a) Check that the front and rear ashtrays move smoothly when opened and closed. b) With the engine switch in the “ACC” or “IG ON” mode, push in the ciga- rette lighters and check that the Rear Ashtray coils are bright red when the lighter...
  • Page 83 B. VEHICLE INTERIOR (Continued) c) With the engine switch in the B28c Power Outlet “ACC” or “IG-ON” mode, check Front: Inside the console (12V) the power outlet in the rear con- sole box using an electrical ac- cessory designed for this use. Rear: Inside the armrest (12V) On the back surface of the console (115VAC) Power Outlet Socket...
  • Page 84 B. VEHICLE INTERIOR (Continued) B29. CONSOLE BOXES, GLOVE COMPARTMENT, COIN HOLDER AND DOOR POCKETS Check that the console boxes (front, Coin Holder rear and overhead), glove compart- ment, coin holder and door pockets open and close smoothly. Glove Compartment Over head Console Box Front Door Pockets Rear Console Box...

  • Page 85: Cupholders

    B. VEHICLE INTERIOR (Continued) B30. CUP HOLDERS Front: Check that the cup holders (front and rear) operate smoothly and that they do not make any noise during operation. Rear (type A on 5 seat models): Rear (type B on 5 seat models): Rear (4 seat models): LS10062 2007MY LS460L/LS460...

  • Page 86: Retractable Table

    B. VEHICLE INTERIOR (Continued) B31. RETRACTABLE TABLE (4 SEAT B31a 1 MODELS) a) Check that the retractable table operates smoothly and that it does not make noise during op- eration. 1. Slide the lever to raise the table. LS10104 2. Pull the table up and pull B31a 2 down the table.
  • Page 87 B. VEHICLE INTERIOR (Continued) B32. COOL BOX B32a a) With the engine switch in “IG 5 seat models: ON” mode and the rear air condi- tioning system on, check that the cool box operates. 4 seat models: LS10065 Note: The cool box will not operate B32 note when the cool air intake lid is...

  • Page 88: Ashtray Lights

    B. VEHICLE INTERIOR (Continued) B33. INTERIOR, PERSONAL, OVERHEAD COURTESY, SHIFT LEVER, FOOTWELL, VANITY, DOOR COURTESY, GLOVE COMPARTMENT, ASHTRAY AND CONSOLE BOX Check operation of the following interior lights: a) Interior lights (Front/Rear) b) Personal lights (Front/Rear) c) Inside door handle lights (Front/Rear) d) Shift lever lighting (illuminates only when engine switch is in “ACC”...
  • Page 89 B. VEHICLE INTERIOR (Continued) B34. SLIDING ROOF With engine switch “IG ON” Opening and closing: mode, check for smooth operation, travel and any unusual noise. a) Check the tilt function (open and close). b) Check the opening and closing function. Notes: Lightly push either of the sliding roof switches to stop the sliding...

  • Page 90: Inside Rearview Mirror

    B. VEHICLE INTERIOR (Continued) B35. INSIDE REAR VIEW MIRROR Check the inside rear view mirror operation. a) Push the engine switch to select the “IG-ON” mode, and check that the mode indicator on the in- side rear-view mirror illuminates (AUTO mode). b) Check that the mode changes be- LS10071 tween AUTO mode (mode indica-...

  • Page 91: Rear Window Sunshade

    B. VEHICLE INTERIOR (Continued) B37. REAR WINDOW SUNSHADE a) With the engine switch in the “IG- From front seat: ON” mode, press the sunshade switch and check the smooth op- eration of the rear window sun- shade. b) When the shift lever is shifted into the “R”...

  • Page 92: Rear Door Sunshade

    B. VEHICLE INTERIOR (Continued) B38. REAR DOOR SUNSHADE With the engine switch in the “IG From front seat: ON” mode and the rear windows fully closed, press the rear door sunshade switch check smooth operation of the rear door sunshades. Note: The rear door sunshades au- tomatically retract when the rear windows are opened.

  • Page 93: Center Armrest

    B. VEHICLE INTERIOR (Continued) B39. CENTER ARMREST (5 seat models) Check that the center armrest oper- ates smoothly. B40. ON-BOARD DIAGNOSTIC SYSTEM OPERATION Using the intelligent tester or tech- stream, check the on-board diagnos- tic system function. LS10053 For details of this procedure, refer to the Engine Troubleshooting sec- tion of the Repair Manual.

  • Page 94: Pen Light

    C. LUGGAGE COMPARTMENT C01. SPARE TIRE PRESSURE Check and adjust air pressure to the specified value. Air pressure for the spare tire should be 230 kPa (2.3 kgf/cm , 2.3 bar, 33 psi). LS10054 C02. SPARE TIRE, COVER, TOOLS, JACK, JACK HANDLE AND PEN LIGHT Check that the spare tire and cover, tools, jack, jack handle and pen...
  • Page 95 D. UNDER THE HOOD ENGINE COMPARTMENT OVERVIEW LS0029 Item Item Page Page Engine Oil Level Windshield Washer Dipstick ....Tank ..... Battery .

  • Page 96: Brake Fluid Level

    D. UNDER THE HOOD (Continued) D01. ENGINE HOOD RELEASE LEVER Check that the opening and closing of the hood is smooth and that the latch operates properly using the hood release lever. D02. ENGINE OIL LEVEL (ENGINE NOT RUNNING) a) Remove the engine oil dipstick and wipe it clean.

  • Page 97: Battery

    D. UNDER THE HOOD (Continued) D05. WASHER FLUID LEVEL Open the washer tank cap and visu- ally check the washer fluid level in the washer tank. The fluid level should be visible from top. Add fluid if necessary. LS10036 D06. BATTERY TERMINAL D06a TIGHTNESS AND CHARGE O.K.

  • Page 98: Electric Cooling Fans

    D. UNDER THE HOOD (Continued) D07. WIRING AND HOSES a) Check the hoses, hose connec- tors and various clamps for tight- ness. b) Visually inspect the condition of all harness connectors and termi- nals for proper installation and tightness. D08. ENGINE OPERATION (COLD) Check that the engine operation is smooth when cold (engine stability, no noise, engine vibration or rough...

  • Page 99: Headlight Aim

    D. UNDER THE HOOD (Continued) ADJUSTMENT D12. HEADLIGHT AIM (MANDATORY) If headlight aim is not correct, perform It is mandatory that respective ve- the following: hicle headlights are aimed during PDS. HINT: Notes: Perform aiming adjustment with Low-beam. Since the Low-beam light and the High-beam light are a unit, if aiming on either side is correct, the other side should also be...
  • Page 100 D. UNDER THE HOOD (Continued) b) Preparation for headlight aiming D12b (using a screen) 1. Prepare the vehicle according to the following conditions: Place vehicle location that dark enough to clearly observe the cutoff line. The cutoff 32.8 ft line is a distinct line, be- or 9.84 ft LS10073 low which light from the...
  • Page 101 D. UNDER THE HOOD (Continued) 4. Set the screen as shown in D12b 4 Aligning distance is 32.8 ft.: the illustration Hint: Stand the screen perpen- V RH Line dicular to the ground. V Line Align the V line on the screen with the center of V LH Line the vehicle.
  • Page 102 D. UNDER THE HOOD (Continued) 5. Draw base lines (H line, V D12b 5 lines) V LH Line V Line V RH Line screen as shown in the il- lustration. H Line Hint: The base lines differ for “low beam inspection” and “high beam inspection”.
  • Page 103 D. UNDER THE HOOD (Continued) c) Headlight aiming inspection 1. Cover or disconnect the con- nector of the headlight on the opposite side to prevent light from the headlight not being inspected from affecting head- light aiming inspection. Note: Do not keep the head- light covered for more than 3 minutes.
  • Page 104 D. UNDER THE HOOD (Continued) 3. Turn on the headlight and D12c 3 Aligning distance is 32.8 ft: make sure that the cutoff line Low Beam: falls within the specified area, V LH Line V RH Line as shown in the illustration. 5.24 in.
  • Page 105 D. UNDER THE HOOD (Continued) D13. FRONT LICENSE PLATE MOUNTING BRACKET AND LICENSE PLATE Refer to the Service Bulletin. 2007MY LS460L/LS460...

  • Page 106: Lug Nut Torque

    E. UNDER VEHICLE (On Hoist) BEFORE LIFTING VEHICLE E01. WHEEL LUG NUT TORQUE Using a torque wrench, tighten all wheel nuts specified torque. Torque specifications: 103.3 ft-lbf. (1430 kgf-cm) E02. ACTIVATING AND INITIALIZATION OF TIRE PRESSURE WARNING SYSTEM LS10037 Refer to the Service Bulletin. E03.
  • Page 107 E. UNDER VEHICLE (On Hoist) (Continued) AFTER LIFTING VEHICLE E05. WHEEL FILMS Visually inspect rotors for rust. Hint: For the best rotor rust pre- vention, retain wheel film on vehicle until just prior to customer delivery. E06. DIFFRENTIAL OIL Remove the filter plug and inspect the diffrential oil level.

  • Page 108: Chassis Bolts

    E. UNDER VEHICLE (On Hoist) (Continued) CHECK AND TIGHTEN ALL CHASSIS E08. CHECK AND TIGHTEN ALL BOLTS OF COMPONENTS THAT ARE CHASSIS BOLTS Front: REPLACED DUE TO REPAIRS Check that all chassis bolts and Check that all chassis bolts and nuts and suspension components are tight.

  • Page 109: Body Plugs

    E. UNDER VEHICLE (On Hoist) (Continued) E10. RUBBER BODY PLUGS Install the rubber body plugs into the torque box holes. Note: Plugs are shipped with the vehicle glove compartment. E11. FRONT FLOOR UNDER COVER INSTALLATION Refer to the Service Bulletin. LS10109 E12.

  • Page 110: Road Test

    A comprehensive road test is vital to ensure that a perfect automobile is delivered to each Lexus customer. We recommend that you map out a specific road test course that includes a variety of road conditions including stop and go, highway speed and rough road surfaces.

  • Page 111: Parking Brake

    F. ROAD TEST (Continued) F03. PARKING BRAKE F03a a) Manual set and release: 1. With engine switch “IG ON” mode, push parking brake switch. 2. Check that the parking brake indicator light comes on. 3. Pull the parking brake switch while depressing brake...

  • Page 112: Brake Hold

    F. ROAD TEST (Continued) F04. BRAKE HOLD FUNCTION Hint: Perform following steps with the driver’s door, trunk engine hood closed and the seat belt fas- tened. a) Push the switch to turn the sys- F04a tem on and check that the “Brake hold standby indicator”...
  • Page 113 F. ROAD TEST (Continued) CHECK BRAKE PEDAL HEIGHT, F05. BRAKE PEDAL HEIGHT, FREE FREEPLAY, AND RESERVE DISTANCE IF PLAY AND RESERVE DISTANCE PEDAL DOES NOT OPERATE a) Check the brake pedal height. F05a CORRECTLY. Pedal height: a) Check the brake pedal height. 144.2 154.2 mm (5.68 6.07 in.) Pedal height: 144.2 154.2 mm (5.68 6.07 in.)

  • Page 114: Transmission

    F. ROAD TEST (Continued) F06. TRANSMISSION OPERATION a) Check that the engine will not start if the shift lever is in any range except for “P” or “N”. b) Check that the shift lever cannot be moved from the “P” range without depressing the brake ped- c) Check for smooth up-shift and LS10069...
  • Page 115 F. ROAD TEST (Continued) F08. ECT AND VSC FUNCTIONS Check that the indicator lights come on when the switches are selected. a) Electronic Controlled Transmis- F08a sion (ECT) “ECT PWR” indicator light will illuminate when the “PWR” mode is selected. The “ECT SNOW”...

  • Page 116: Cruise Control

    F. ROAD TEST (Continued) b) Damping Mode Select Control F09b The “SPORT” indicator light will illuminate when “SPORT” mode is selected. “COMFORT” indicator light will illuminate when the “COMFORT” mode lected. The indicator light will go off when the “NORMAL” mode is selected.

  • Page 117: Steering Operation

    F. ROAD TEST (Continued) e) Check that the vehicle to vehicle F10e distance setting is changed from “Long” to “Midium” to “Short” and Distance Switch then back to “Long” by pushing the distance switch on the steer- ing wheel. (vehicle to vehicle dis- tance control mode) Note: Always keep the sensor and Long Midium Short...

  • Page 118: Air Suspension

    G FINAL INSPECTION G01. SET THE ECT AND AIR SUSPENSION SWITCHES Set the ECT, vehicle height control and damping mode select switchs to the normal mode to provide the customer the best driving conditions (stability, control and ride comfort). G02. REMOVE INTERIOR PROTECTIVE COVERS, ETC.

  • Page 119: Glove Box

    SIGN THE VEHICLE DELIVERY G04. COMPLETE THE SERVICE CERTIFICATE PORTION OF THE TEAMWORK IN QUALITY INSPECTION Remove Vehicle Delivery Certificate and LEXUS CERTIFICATE VIN number sticker sheet from glovebox. Peel VIN number sticker off sticker sheet a) Type in VIN. CERTIFICATE and apply to "Vehicle Identification...

  • Page 120: Owner' S Publications

    H. TWO HOURS BEFORE DELIVERY OWNER'S PUBLICATIONS H01. GLOVE COMPARTMENT a) Place the Quick Guide booklet in the PORTFOLIO a) Check that the Owner’s Manual glovebox. If vehicle is equipped with portfolio contains Owner’s Manual. Navigation, also place technology Quick Guide booklet with disc in Note: This item can be placed in glovebox.

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