Pioneer G-5 Product Update Manual

Pioneer G-5 Product Update Manual

5th generation plasma models

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Product Update Guide
5th
Generation Plasma Models
G-5
Technical Training Department
1925 E. Dominguez Street
Long Beach, CA 90810

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Table of Contents
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Summary of Contents for Pioneer G-5

  • Page 1 Product Update Guide Generation Plasma Models Technical Training Department 1925 E. Dominguez Street Long Beach, CA 90810...
  • Page 3 Contents Preface………………….………….4 Plasma Panel Section…….……37~50 Overall Block………………...…...38~39 New Product Information……….5~21 Panel IF Block…………….……...40~41 Digital Video Block……….…..…42~43 Media Receiver Section………...23~35 X-Drive Block……………….…..44 Specifications……………….……..24 Y-Drive Block……………………..45 Front Panel & Connectors………..25~26 Power On Sequence………..…...46 Trap switch………..…………….….27 Disassembly….……………..…..47~50 Digital Tuner Board Block……..28 LED Trouble Shooting………...…51~59 Power Supply………………….…...29~30 AV Block……………………..…...…31 Factory Service Modes……..…60~87...
  • Page 4 Safety information harm. (California Health and Safety Code Section 25249.5). Important safety data for this Pioneer model is contained in the service manual. Before returning the unit to the customer, complete all product safety obligations and tests.
  • Page 5 Plasma Products (North America) 2004 PRO-1120HD Panel :PRO-435P/ PRO-505P Systems MR :PRO-R05U PRO-920HD ELITE PRO-1410HD PRO-1410HD ---- Made by NPD PRO-1010HD PRO-1010HD ---- base model: PDP-504CMX Monitors PRO- 810HD PRO-810HD ---- base model: PDP-434CMX Systems Panel :PDP-434P/ PDP-504P PDP-5045HD MR :PDP-R05U PDP-4345HD Regular Line PDP-...
  • Page 6 Pioneer Plasma All the great technologies of the previous models ! Pure Drive ! ACE II ! 3:3 Pull Down ! Deep Encased Cell Structure ! Pure Color Filter Now including ! Digital Cable Tuner PDP-5045HD PDP-4345HD...
  • Page 7 New PIONEER – Built in Cable Tuner Digital Cable Tuner ! Passport EPG (banner only) Regular line ! POD slot (Point Of Deployment - Host Interface Card) ! Seamless operation between digital and analog tuners ! DTV closed captioning Extended...
  • Page 8 Best in Class Picture Quality ACE II for over 1 Billion Colors, Advanced Pure Cinema with 3:3 Pull-Down Pure Drive Signal Processing Pure Digital Process, Pioneer Exclusive Chipset, ATSC Tuner, DCR with Cable CARD Specifications: ! 16 x 9 Wide screen Aspect Ratio...
  • Page 9 Best in Class Picture Quality ACE II for over 1 Billion Colors, Advanced Pure Cinema with 3:3 Pull-Down Pure Drive Signal Processing Pure Digital Process, Pioneer Exclusive Chipset, ATSC Tuner, DCR with Cable CARD Specifications: ! 16 x 9 Wide screen Aspect Ratio...
  • Page 10 E Monitors 50” & 43” ! Pure Drive ! ACE II ! 3:3 Pull Down ! Pure Color Filter II ! Dual HDMI inputs Generation ISF ! New Cosmetics PRO-1010HD PRO-810 HD...
  • Page 11 E Monitors 50” & 43” Terminal Layout (50 & 43 ) ” ” Audio Composite G/B/R/HD/VD Audio In/Out(BNC) (Analog RGB or Audio Audio Component) BNC 2.2k SW hides in the back side 2.2k SW hides in the back side 232C HDMI/D-sub HDMI SR+ out SPEAKER...
  • Page 12 ACE II for over 1 Billion Colors, Advance Pure Cinema with 3:3 Pull-Down, ISF C , Color Management Pure Drive Signal Processing Pure Digital Process, Pioneer Exclusive Chipset Specifications: ! 16 x 9 Wide screen Aspect Ratio ! WXGA 1280 x 768p Resolution...
  • Page 13 ACE II for over 1 Billion Colors, Advance Pure Cinema with 3:3 Pull-Down, ISF C , Color Management Pure Drive Signal Processing Pure Digital Process, Pioneer Exclusive Chipset Specifications: ! 16 x 9 Wide screen Aspect Ratio ! XGA 1024 x 768p Resolution...
  • Page 14 E Plasma TV Everything that is in the current model PLUS!!! ! Digital Cable Tuner (w/ expanded Passport EPG) Generation ISF Mode ! New 1st Surface Pure Color Filter ! Improved Pure Drive ! New Speaker System PRO-1120HD PRO-920HD...
  • Page 15 E – Built in Cable Tuner Unidirectional Digital Cable Tuner ! Passport EPG (grid & banner) ! POD slot (Host Interface) ! Seamless operation between digital and analog tuners ! DTV closed captioning Extended Banner EPG Grid (E E only) Simple Banner...
  • Page 16 Surface Pure Color Filter ! First in the industry to have this type of filter construction ! Reduces ambient light reflection ! Video image does not reflect back into the panel from the filter ! 20% improvement in contrast ratio in bright environments Conventional Panel Single Layer Structure...
  • Page 17 Color Expansion The darker 1st Pure Color Filter works in conjunction with the driving The darker 1st Pure Color Filter works in conjunction with the driving circuitry circuitry Conventional Conventional Driving Driving Color Color Expansion Expansion Most Broadcast Video Most Broadcast Video Signals are at this level.
  • Page 18 New Speaker Design...
  • Page 19 ACE II for over 1 Billion Colors, Advance Pure Cinema with 3:3 Pull-Down, ISF C , Color Management Pure Drive Signal Processing Pure Digital Process, Pioneer Exclusive Chipset, ATSC Tuner, DCR with Cable CARD, Passport EPG Next Generation Glass Deep Encased Cell Structure, Black Stripe Coating, Energy Star Certified...
  • Page 20 ACE II for over 1 Billion Colors, Advance Pure Cinema with 3:3 Pull-Down, ISF C , Color Management Pure Drive Signal Processing Pure Digital Process, Pioneer Exclusive Chipset, ATSC Tuner, DCR with Cable CARD, Passport EPG Next Generation Glass Deep Encased Cell Structure, Black Stripe Coating, Energy Star Certified...
  • Page 21 Generation ISF ! The ISF calibrator’s information can now be input and shown on screen ! Built for bragging rights, and to show who or what store did the calibration ! This information must be added in order to finalize an ISF calibration ! Added adjustments in ISF calibration list...
  • Page 23 PDP-R05U or PRO-R05U Media Receiver Section Board Main PCB Digital Tuner Module Power Supply...
  • Page 24 Item Media Receiver , Model: PDP -R05U ATSC Digital TV system Reception System (Digital) 8VSB/64QAM/256QAM/QPSK demodulation Circuit type VHF/UHF VHF 2-13ch, UHF 14-69ch Tuner CATV 2-135ch Dolby Digital Audio format American TV standard NTSC system Reception System (Analog) Video signal detection PLL full synchronous detection, PLL digital s ynthe sizer Circuit type system VHF/UHF...
  • Page 25: Panel Facilities

    PANEL FACILITIES Media Receiver Front view POWER DATA STANDBY TIMER ACQUISITION Pull this section to open the door. 2 3 4 5 INPUT 4 AUDIO S-VIDEO VIDEO AUDIO ANALOG RGB COMPONENT VIDEO (STEREO) 7 8 9 10 11 1 POWER button 2 POWER ON indicator 3 STANDBY indicator 4 REC TIMER indicator...
  • Page 26: Rear View

    Rear view DIGITAL OUT OPTICAL VCR CONTROL ANTENNA/ Cable Cable le CONTROL CABLE A IN CARD CARD CARD ANTENNA B S400 (TS) AC IN INPUT 1 INPUT 2 S-VIDEO INPUT 1 INPUT 2 COMPONENT VIDEO VIDEO VIDEO R-AUDIO-L R-AUDIO-L BLACK SERVICE ONLY INPUT 1 INPUT 3...
  • Page 27 Trap Switch Location (Media Receiver). For video data transmission from the Media Receiver to the PDP-435HD and PDP-505HD-series Plasma Displays, digital signals are used. Therefore, this unit adopts the HDCP (High-bandwidth Digital Content Protection) system for copyright protection. This unit is also provided with a detection switch (TRAP switch) that will prohibit the unit from being turned on again The TRAP switch is disabled while the unit is turned off.
  • Page 28 Digital Tuner Board Assembly TUNER Cable IN 24.576MHz 27MHz VCXO 25MHz IEEE1394 VSB Demod. MPEG Mercury BCM3510KPF TS INPUT TSB43CA42GGW TS OUTPUT Transport Filter Processor QAM/ Video SDRAM TS OUTPUT (8M*16)x4=64MB 8VSBIF Demod 64bit bus QAM IF AMP SystemIC UPC1663 VSB AGC BCM7115 RF AGC SW...
  • Page 29 Power Supply Assembly PS_MOD AV_BOARD FAN_MOD MAIN_BOARD V+16.5V V+16.5V IC7211 R8508 RELAY V+12V _REG RELAY V+6.5V V+6.5V PANEL side MDR_ASSY V+3VSTB V+3VSTB • LED and around it _REG • Communication IC8506 V+3COM • REM, KEY BUFF between and around it COM_SW PANEL ACTIVE...
  • Page 30 Digital Tuner Module DT_MOD POD_Vpp 5/3.3 POD_Vcc +6.5VD 3.3V SPDIF +5VD Digital BCM7021 SDRAM CIMAX & Video LOGIC +1.8VD +3.3V2 1394 +3.3VD +2.5VD Bus Bridge FLASH BCM7115 1.5V 1.2V AUDIO 2.5V AUDIO 3DY/C VDEC Analog Analog Audio Out Video Out +3.3VA 2.5V +5VA...
  • Page 31 Block diagram AV ASSY SCL/SDA_AV DTV output for monitor out CN8657 AUDIO_L ANTENNA U7501 AIR_V DT_Y VXF1022 AUDIO_R DT_C MONITOR IC7502 IC7503 VOUT AIR_R/L DT_R CXA2064 DT_L COUT ANTENNA U7502 AIR_V2 OPT_R YOUT VXF1022 OPT_L SCL/SDA_AV IC8705 To DTV MOD 24LC01B CN8652 V1_Y/C/V...
  • Page 32 Main Board Assembly : Analog Video Signal : Sync Signal : Analog Audio Signal 16M SDRAM IC6106 : Digital Video Signal : System Clock : Digital Audio Signal HV57161610DTC-8 : TMDS Signal : Control Signal SDA/SCL_MA RESETX1 CN7454 AKM1201 RA/GA/BA_MAIN [0:7] (RGB/YPbPr) MAIN_Y/C (CV,Y/C) Y/C SEP.
  • Page 33 64M SDRA 64M FLASH IC7001, IC7002 IC7152 HY57V64322OCT-7 MBM29PL3200BE70PFV RXD/TXD/CLK__IC3 RXD/TXD/CLK_IC2 SDA/SCL_HDCP UART_RXD/TXD CN7401 RESETX2 RESETX2 RST_HDCP AKP1250 RA/GA/BA_IC2 [0:7] RB/GB/BB_IC2 [0:7] RA/GA/BA [0:9] (RGB) DVI Tx (RGB) TMDS RESIZE MIX IC7401 H/V/DE/DCLK_IC2 VDO, CLKO IC7101 IC7004 SII170BCLG64 PD5855A PE5362A LOGIC LOGIC HDO, DEO...
  • Page 34 DISASSEMBLY Note: Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures described here are common. Bonnet top and metal bonnet bottom Front panel section Remove the bonnet top by removing the eight screws. Remove two screws.
  • Page 35 TUNER BOARD Assy (U) Remove one washer and two screws. Remove five screws. Remove three screws. ×3 Case top ×2 Rear view Remove two screws. Disconnect one plug cord. Disconnect flexible cables and two connectors. PCB board TUNER Remove TUNER BOARD Assy (U). Disconnect one connector.
  • Page 36 New G-5 Panel Section G-5 Panel PRO920HD PRO-1120HD Media Receiver Although similar PRO-RO5U in PCB layout design, boards are not interchangeable G-4 Panel PDP-4345HD PDP-5045HD Media Receiver PDP-RO5U...
  • Page 37 Circuit Board Locations Address Assy Address Assy Address Assy Address Assy Digital Scan Video Power Supply Drive Drive Audio Panel Scan Address Assy Address Assy Address Assy Address Assy...
  • Page 38: Block Diagram

    PDP Panel BLOCK DIAGRAM OVERALL BLOCK DIAGRAM DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC IC1552 IC1553 IC1554 IC1555 IC1552 IC1553 IC1554 IC1555 V+5V V+5V V+9V V+60V V+9V V+60V V+3V_IC5 V+3V_IC5 V+3V_LVDS V+3V_PLL V+ADR V+3V_LVDS...
  • Page 39 DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC IC1552 IC1553 IC1554 IC1555 IC1552 IC1553 IC1554 IC1555 V+5V V+5V V+9V V+60V V+9V V+60V V+3V_IC5 V+3V_IC5 V+3V_LVDS V+3V_PLL V+ADR V+3V_LVDS V+3V_PLL V+ADR RESONANCE RESONANCE IC1501 IC1501 BLOCK...
  • Page 40: Front Panel

    I2C LEVEL SHIFT DVI_MUTE I2C BUFFER Q4203 INV IC4201 6: DDC_SCL No Plug & Play *DDC_WP DDC_ROM 7: DDC_SDA Q4004 IC on the G-5 models DVI_OFF 14: DDC_+5V OP_DET Com line in IC4006 BUF 11: MTXD RXD0 Com line out IC4006 BUF...
  • Page 41 Panel IF Assy Explanation Differences between G4 and G5 Item G4 Panel G5 Panel TMDS RECEIVER IC SII169 SII169 Same Same EEPROM for EDID Trap SW 114pin FPC Connecton between HD IF FCC pin line : No chnge Assy and Digital Video Assy Length: 135mm Length: 155mm Board size...
  • Page 42 Digital Video Assy Block Diagram Working by active stand-by mode Video signal Digital Video Address × 8 Sync. Signal LVDS Parallel bus line (R, G, B)×10bit×2 IIC Communication YSUSA, YSUSB SCAN 3 wire serial up HD, VD, CLK, DE PANEL SIZE 3 wire serial down Ansynchro serial up XSUSA, XSUSB Ansynchro serial down...
  • Page 43: Digital Video Assy

    DIGITAL VIDEO ASSY Differences between G4 and G5 G4 PDP G5 PDP Module ucon(IC5201) M30626FHPGP M30622F8PGP (Changing Capacitor) (384K) (64K) Input / Output Same Connectors DC DC converter AXY1066 AXY1086 (Output:1.5V, 2.5V, 3.3V) (Output: 1.5V, 3.3V) ADR_PD lines Added check points. (Now possible to judge which No checking points Address Assy is defective when...
  • Page 44 G5 X Drive Assy Block (Red letter points : differences between G4 PDP) XSUS-G XSUS-B XSUS-U2 IC1101 XSUS-D2 L1102 XSUS-U1 Mask Module XSUS-D1 (STK795-510) XSUS-MSK driver L1103 IC1203 XCP-MSK SUSGND 2nd Resonance Block VSUS XNR-D X CONNECTOR XSUS_PD ASS'Y IC1102 XDD_PD L1104 PSUS...
  • Page 45 Y Drive Assy Block (Red letter points : differences between G4 PDP) IC5V CLK1 Photo Coupler Photo Coupler Reset Block CLK2 Photo Coupler VSUS Photo Coupler IC2301 Photo Coupler YPR-U Photo Coupler YSOFT-D Photo Coupler SUSGND YPR-U YSOFT-D YSUS-G YSUS-G YSUS-B YSUS-B YSUS-U2...
  • Page 46 Outline of Power On Sequence for G-5 Series Side Power Supply Sensor STB control Power Supply Relay control MOD Ucom Ucom Circuit Main Ucom Power Supply Relay control :Signal name for each line 1: Remote signal or key sginal is input to IF Ucom on AV board.
  • Page 47 Disassembly Rear Case and Front Case Assy Remove ten screws. Remove 25 screws. ∗1: Rear Case (Secure this screw first.) When reassembling, first secure the screws for these holes to position the Rear Case correctly. Remove the Rear Case. Remove one screw. ∗1 ∗1 When reassembling the Front Case Assy...
  • Page 48 X CONNECTOR A and B Assy's Remove the PANEL LED Assy by removing one screw. Remove two screws. Remove flat clamp and remove the wires. Remove Switch Holder. Flat Clamp Switch Holder PANEL LED Assy Remove three screws to remove the Front Chassis VR Front Chassis VR 43 X DRIVE Assy Remove the seven screws.
  • Page 49 SCAN A and B Assy's Remove two screws. Remove flat clamp and remove the wires. Remove IR Holder. Flat Clamp IR Holder Remove three screws to remove the Front Chassis VL . Front Chassi VL 43 Y DRIVE Assy Remove four screws. Disconnect two pin connectors.
  • Page 50 MULTI BASE SECTION Note: To access the Multi Base Section, only the Rear Case must be removed. No other parts need to be removed. Remove four screws. Remove three screws. Remove six screws. Multi Base Section Disconnect the connectors. Remove the Under Cover Assy. Remove the Multi Base Section.
  • Page 51: Trouble Shooting

    Trouble shooting G-5 Models Operation statuses indicated by LEDs MR-LED PANEL-LED Standby GREEN Power on GREEN Normal 1.0s 1.0s MR-AC power off GREEN 1.0s 1.0s Panel -AC power off GREEN 0.5s 3.0s MR power down GREEN Abnormality MR shut down 0.5s...
  • Page 52 Block diagram of the shutdown signal system on panel DIGITAL VIDEO ASSY Note: The figures 1- 5 indicate the number of times IC5401 the green LED flashes when shutdown occurs in the corresponding route. TXD_IC4 RXD_IC4 IC5301 CLK_IC4 HD AUDIO AMP ASSY PANEL IF 3.3V-RST PANEL SENSOR...
  • Page 53 Media Receiver Shut Down Block AV Assy Main Assy Front key Assy HDMI 2 Rx HDMI 1 Rx EEPROM EEPROM IC7201 IC6881 IC6881 IC8705 IC7502 TEMP Sensor UIF Ucom IC6702 Main Ucom IC7207 AV SW IC8002 CC Ucom IC8903 RGB SW DTV tuner Assy IC8005 DCDC converter...
  • Page 54 Defective locations assumed from the number of LED Flashing LED Blink number Panel LED MR LED SD/PD Detected location Possible failure location OSD comment when detecting SD Explanation of expected failure parts GRN6 Module Ucom Short circuit of system cable None Module Ucom on panel or around this Ucom Main Ucom ( IC7207)
  • Page 55 LED-lighting patterns Status of the Unit LED-lighting Pattern Standby, Lit in red power management Power on Lit in green Flashing in red PDP's power not on (at 1-sec intervals) 1sec 1sec Flashing alternately in red System cable disconnected * and green (at 1-sec intervals) Waiting for start of rewriting 100msec by the microcomputer...
  • Page 56 Defective points assumed from the number of times of LED flashing No. of times of LED flashing OSD when detected Site detected as Category LEDs on the MR Possible defective points (representative examples) LEDs on the panel ∗1 (warning message) defective ∗2 Green 1...
  • Page 57 • Operation statuses indicated by LEDs MR-LED PANEL-LED Standby GREEN Power on GREEN Normal 1.0s 1.0s MR-AC power off GREEN 1.0s 1.0s P-AC power off GREEN 0.5s 3.0s MR power-down GREEN Abnormality MR shutdown 0.5s 0.5s 0.5s 3.0s in MR GREEN MR modification (Trap SW) GREEN...
  • Page 58 • Identification of locations having abnormality by the number of times the LEDs flash On Shutdown and power-down Shutdown • Operation: When the microcomputer detects any abnormality, it forcibly turns off the unit. • LED indication: The green LED flashes. Power-down •...
  • Page 59 Note: DIGITAL VIDEO ASSY The figures 1 - = indicate the number of times the LED flashes on the panel when power-down occurs in the corresponding route. D5 - D8 ADDRESS ASSY (upper) ADR_ PD IC5214 IC5215 D9 -D12 ADDRESS ASSY (lower) DC-DC CONVERTER...
  • Page 60: Service Factory Mode

    SERVICE FACTORY MODE To operate in Service Factory mode, use the supplied remote control unit. How to enter Service Factory Mode With the remote controler from Standby: Press Display, Left, Up, Left, Right, Power (Same as G-4 Models) Operation in Service Factory mode ¶...
  • Page 61: Table Of Contents

    Service Factory menus 1 INFORMATION mode 6 INITIALIZE mode 1. VERSION (1) 1. SYNC DET . VERSION (2) 2. DRIVE MODE MUTE 2. SERIAL 3. SIDE MASK LEVEL 3. PANEL PD 4. PANEL REVICE 4. PANEL SD 5. FINAL SETUP 5.
  • Page 62 Indications in Service Factory mode 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Main-items N F O R M A T I O N V D 1 –...
  • Page 63 ¶ SIG-Mode Table The signal mode is displayed in three characters: First character: Resolution of the input signal (numerics for the video signals, and alphabetics for the PC signals) Second character: Grouping of the V frequencies SIG-Mode table for video signals (resolutions and V frequencies) Vertical Frequency Horizontal Frequency SIG-Mode...
  • Page 64 2nd Character Reference V Frequency Remarks – – No signal For interpolation of 72-Hz area For distinguishing between 70-Hz or 75-Hz area 9 (spare) – – Out of range Third character: Selection of the screen size by the user is displayed. (?: available, ×: not available) 3rd Character Description on GUI...
  • Page 65 1 INFORMATION mode ¶ Operation items Function / Display Content VERSION (1) The flash memory versions for each device are displayed. (common part) VERSION (2) The flash memory versions for each device are displayed. (individual part) SERIAL For displaying the serial number of the product (not used) PANEL PD Power-down generated on the panel side and its time of occurrence are displayed.
  • Page 66: Panel Pd

    4. PANEL PD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 N F O R M A T I O N V D 1 –...
  • Page 67: Mr Ng

    6. MR NG 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 N F O R M A T I O N V D 1 –...
  • Page 68: Hour Meter

    8. HOUR METER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 N F O R M A T I O N V D 1 –...
  • Page 69: Digital Eeprom

    12. DIGITAL EEPROM When the DIGITAL Assy of the PDP is to be replaced, the adjustment values in it can be temporarily stored in the ROM then be written on the new Assy after replacement. Whether adjustment has been made on the DIGITAL Assy of the PDP or not (i.e., in the state of a new service part), and whether the data on any adjustment values are retained in the backup ROM or not are displayed.
  • Page 70 Replacement or test of Digital Video Assembly NEW DIGITAL USED DIGITAL USED DIGITAL VIDEO NEW DIGITAL USED DIGITAL VIDEO VIDEO ASSY VIDEO ASSY TO ASSY TO GO BACK TO VIDEO ASSY TO ASSY TO TEST TO TEST STAY IN UNIT STOCK ACTION STAY IN UNIT...
  • Page 71: Hdmi Signal Info

    13. HDMI SIGNAL INFO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 N F O R M A T I O N V D 1 –...
  • Page 72 2 FUNCTION CHECK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 No last memory in this menu F U N C T I O N...
  • Page 73 5 OPTION mode 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 O P T I O V D 1 –...
  • Page 74 6 INITIALIZE mode (For managing switching of the initial settings and destination setting) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 I N I T A L I Z E V D 1 –...
  • Page 75 • Block diagram of the shutdown signal system Note: DIGITAL VIDEO ASSY The figures 1 - 5 indicate the number of times the LED flashes when shutdown occurs in the corresponding route. IC5401 IC5301 TXD_IC4 3.3V-RST RXD_IC4 HD AUDIO AMP PANEL IF PANEL SENSOR IC5302...
  • Page 76 PD Circuit in Defective Assy Reason for Power-down Point to be Checked Possible Defective Part Remarks operation MR POWER If the elapsed time from relay-on until the LED in the power supply unit lights is about 2-4 POWER SUPPLY Unit seconds, the defective assembly may be the 2 POWER 43 X or Y DRIVE.
  • Page 77 • Diagnosis with the aid of Factory mode When the Media Receiver is connected, the power-down and shutdown logs can be referred to with OSD. Only the items useful when servicing the PDP-435PE/PRO-435PU are described here. How to enter Factory mode using the remote control unit With the remote controler from Standby: Press Display, Left, Up, Left, Right, Power (Same as G-4 Models) Power-down log (INFORMATION-PANEL PD) The last 8 power-down records are held, with the latest power-down displayed at the top.
  • Page 78 Data on temperature (INFORMATION-TEMPERATURE) The data on the current temperatures are displayed. The temperature at the PANEL SENSOR ASSY of the PDP-435PE/PRO-435PU is indicated as the TEMP 1 value (000-255), which should be converted using the following formula: 0.65 × TEMP 1 value - 52 Current temperature (°C) Note: Shutdown caused by high TEMP 1 value PDP-435PE: TEMP 1 value >...
  • Page 79 As the connection conditions of the system cables (MDR cable, DVI cable) are usually detected, if no connection, such as cable disconnection, is detected, a warning indication (alternate flashing of the red and green areas) is displayed on the mask screen, and the red and green LEDs flash alternately.
  • Page 80 Function: Only the power for the low voltage lines (16 V, 12 V, and 6.5 V) is on, and the power for the high voltage lines (VSUS, VADR) is off. Usage: 1. Use when only an operational check for the low voltage lines is required, such as when making repairs. 2.
  • Page 81 Outline The data on the adjustment values for the main unit are stored in an EEPROM (IC5206, 4 kbits) on the DIGITAL VIDEO Assy. Part of the data (area A in the figure below) are automatically copied to an EEPROM (IC4002, 2 kbits) mounted on the PANEL IF Assy for backup.
  • Page 82 3. When a repaired DIGITAL VIDEO Assy is mounted on the original unit (reuse of the repaired DIGITAL VIDEO Assy) Changing of keywords is not required. After the repaired DIGITAL VIDEO Assy is mounted in the original unit, the unit can operate with its latest adjustment values.
  • Page 83 [Clearing the data in the ROM of the DIGITAL VIDEO Assy] After either YES or NO is selected on the display shown above, the indication shown below is automatically displayed. Move the cursor to YES then press the Enter key. The data in the ROM of the DIGITAL VIDEO Assy become those for a service part (not adjusted). Notes: •...
  • Page 84 [ Diagnosis of abnormalities other than shutdown and power-down ] Possible Symptom Defective Assy Possible Cause Check Point Remarks Defective Part Check if the connection between the POWER SUPPLY and PANEL No power (both red and green LEDs unlit) Cable disconnection CN4001 IF assemblies is properly made.
  • Page 85 The following adjustments and operations are required when the Panel Assy is replaced for servicing. Adjustments of the Vsus and Vofs voltages Input the reference adjustment values that are described on the service panel for the Vsus and Vofs voltages, with the RS232C commands or on the Factory menu.
  • Page 86 About connections • Connect the SR OUT connector of a Pioneer product having that connector (a DVD in the following example) and the SR IN connector of the Media Receiver, using the SR cable. As the remote control sensor is not provided with the Media Receiver, this connection is required for using the remote control unit if the panel is not available.
  • Page 87 USING RS-232C COMMANDS For the PDP-435HD and PDP-505HD series Plasma Displays, the circuitry is structured as shown in the diagram below to support the SR+ system. Controlling with either the SR+ system or RS-232C commands can be selected. As the SR+ system is selected at shipment, to control with RS-232C commands in servicing it is necessary to switch the paths.

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