Sundance Spas Burlington Owner's Manual

Sundance Spas Burlington Owner's Manual

680 series spas
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Burlington ™ | Denali ™ | Hartford ™ | Hawthorne ™ | Tacoma ™
O w n e r ' s m a n u a l
6530-681T Rev. B

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Summary of Contents for Sundance Spas Burlington

  • Page 1 6 8 0 Burlington ™ | Denali ™ | Hartford ™ | Hawthorne ™ | Tacoma ™ O w n e r ’ s m a n u a l 6530-681T Rev. B...
  • Page 2 See pages 34-35 for additional information. © 2008 by Sundance Spas, Inc. All Rights Reserved...
  • Page 3: Table Of Contents

    SunGlow ™ Light Operation (Denali and Tacoma Models) ..24 Standard Light Operation (Burlington, Hartford and Hawthorne Models) ..............24 Optional Multi-Colored LED Light System Operation (Burlington, Hartford and Hawthorne Models) ......24 Adjusting Individual Jet Flow ............. 25 Selecting Desired Massage Action ........... 26 Air Controls ................26 Optional Audio System ..............
  • Page 4 10.2 Standard Filtration/Heating Modes For Models With Circulation Pump Option ............27 10.3 Economy Filtration/Heating Modes (F4-F6) ....... 27 10.4 Lock Modes (L1-L2) ..............27 10.5 Selecting The Filtration/Heating Mode ........28 10.6 Filtration Modes for Spas Without Circulation Pump Option ..28 10.7 Filtration Modes for Spas With Circulation Pump Option ..
  • Page 5 19.0 Export Burlington Circuit Diagram (50Hz) ......44 20.0 Export Hartford and Hawthorne Circuit Diagram (50Hz) ..45 21.0 Optional SunSound Stereo Receiver Functions (Burlington, Hartford and Hawthorne Models Only) ..... 46 21.1 Optional SunSound Audio Receiver Specifications ....51...
  • Page 7: Important Spa Owner Information

    1.0 Important Spa Owner Information ® Your Sundance 680 Series spa is constructed to the highest standards and is capable of providing many years of trouble-free use. However, be- cause heat retentive materials are utilized to insulate the spa for efficient operation, an uncovered spa surface and wall fittings directly exposed to sunlight and high temperatures for an extended period are subject to permanent damage or discoloration.
  • Page 8: Important Safety Instructions

    3.0 Important Safety Instructions READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY! When installing and using this electrical equipment, basic safety precau- tions should always be followed, including: 1. WARNINg: To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times.
  • Page 9 (1.5m) of a spa, unless such appliances are built-in by the manufac- turer. 8. ELECTRICAL SUPPLY: The electrical supply for this product must include a suitably rated switch or circuit breaker to open all un- grounded supply conductors to comply with Section 422-20 of the National Electrical Code/USA, ANSI/NFPA 70.
  • Page 10: Important Csa Safety Instructions (Canada Only)

    3.1 Important CSA Safety Instructions (Canada only) When using this electrical equipment, basic safety precautions should always be followed, including the following: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. A green colored terminal or a terminal marked G, Gr, Ground, Grounding or the symbol* is located inside the supply terminal box or compartment.
  • Page 11: Hyperthermia

    WARNINg: Water temperature in excess of 38°C (104°F) may be injuri- ous to your health. WARNINg: Before entering the spa, measure the water temperature with an accurate thermometer. WARNINg: Do not use a spa immediately following strenuous exercise. WARNINg: Prolonged immersion in a spa may be injurious to your health.
  • Page 12: Cautions

    Proper grounding is extremely important. Sundance spas are equipped with a current collector system. A pressure wire connector is provided on the surface of the control box, located outside the equipment door...
  • Page 13: Choosing A Location

    within 5 feet (1.5m) of the spa, or copper clad grounding rod buried within 5 feet (1.5m) of the spa. Bonding wire must be at least No. 8 AWG (8.4mm²) solid copper wire. This is a most important safety assurance feature.
  • Page 14: Outdoor Location

    4.1 Outdoor Location In selecting the ideal outdoor location for your spa, we suggest that you take into consideration the following: • The proximity to changing area and shelter (especially in regions subject to cold weather). • The pathway to and from your spa (this should be free of debris so that dirt and leaves are not easily tracked into the spa).
  • Page 15: Power Requirements

    mold and mildew, over time this can damage certain surfaces and or surroundings. • SUFFICIENT ACCESS. In the unlikely event that you should ever need to access or gain entry to any portion of the spa for servicing, it is highly recommended that you plan your indoor installation to provide full access to the entire spa.
  • Page 16: North American 60Hz Power Options

    ** If the spa is to be operated on 40A service, remove the jumper JP1 #1-2 on the circuit board to allow the heater to operate at the same time as the high-speed jets pump (page 40). North American Burlington 1-Pump Models (60Hz) 240V/40A* 240V/50A**...
  • Page 17: Export 50Hz Power Options

    *** In 60A configuration, the heater will operate while both jets pumps are run- ning in high speed. Note: pump 2 runs only in high speed. 5.2 Export 50Hz Power Options Export Burlington, Denali and Tacoma 1-Pump Models (50Hz) 230V/20A* 230V/30A**...
  • Page 18: Electrical Wiring Instructions

    Export Hartford and Hawthorne 2-Pump Models (50Hz) 230V/20A* 230V/30A** 230V/40A*** Voltage: 230 VAC 230 VAC 230 VAC # of Wires: Frequency: 50Hz 50Hz 50Hz Current Draw: Circuit Breaker: In the 20A configuration, the heater will not operate while either jets pump is running in high speed.
  • Page 19 2. Dedicated 240V Burlington, Hartford and Hawthorne Models: This spa must be permanently connected (hard-wired) to the power supply. No plug-in connections or extension cords are to be used in conjunction with the operation of this spa. Supplying power to the spa which is not in accordance with these instructions will void both the independent testing agency listing and the manufacturer’s war-...
  • Page 20 10. Install control box door and screws and reinstall the cabinet side panels. Figure A Equipment Area Control Box Optional CD Ozonator (Purchased Power Supply Inlet(s) separately on North American models; 2-Speed Pump #1 standard equipment on export models Heater Ozone Injector Pump Drain Plugs Control Panel...
  • Page 21 Figure E Figure F BLUE BLUE BROWN BROWN to Circuit to Circuit Green Board Board Green North American Burlington, Hartford All Export Models: and Hawthorne Models: 230 VAC, 3-Wire (50Hz) 240 VAC, 3-Wire Connection (60Hz) Page 15...
  • Page 22: Spa Fill Up Procedure

    7.0 Spa Fill Up Procedure FOR BEST RESULTS, READ EACH STEP IN ITS ENTIRETY BEFORE PROCEEDINg WITH THAT STEP. 1. Prepare The Spa For Filling • Clear all debris from the spa. (Although the spa shell has been polished at the factory, you may want to treat it with a specially formulated spa cleaner.
  • Page 23 5. Add Start-Up Chemicals Add the spa water chemicals as recommended by your authorized Sundance dealer. See Section titled “Water Quality Maintenance” (page 34) for general guidance. 6. Establish A Stable Sanitizer Reading Establish a stable sanitizer reading between 3.0-4.0 ppm chlorine or 2.0-4.0 ppm bromine.
  • Page 24 Denali ....220 US Gallons (833 Liters) ....5.5 oz. Tacoma ....146 US Gallons (553 Liters) ....4.0 oz. Burlington ...330 US Gallons (1,249 Liters) ....8.5 oz. Hartford ....340 US Gallons (1,287 Liters) ....8.5 oz. Hawthorne ..400 US Gallons (1,514 Liters) ..... 10.0 oz.
  • Page 25 If spa is indoors, open doors and windows for proper Figure A ventilation. Turn on all spa jets pumps for one hour, open all air controls. On Burlington, Hartford and Hawthorne (Figure A) and Denali (Figure B) models, place the Massage Selector or Diverter Jet in their center “combo”...
  • Page 26 CAUTION: Never leave your spa unattended for any reason while the cover is open and accessible to small children and animals. CAUTION: To prevent the unlikely possibility of contracting a waterborne illness, maintain water chemistry within step 6 parameters. If you or other bathers experience such a condi- tion, discontinue use and seek medical attention.
  • Page 27: Control Functions

    9.4 (page 24) for details. • Burlington, Hartford and Hawthorne Models with optional LED light- ing system: Turns underwater light and top rim accent lights on in one of three random modes or one of seven solid colors. Refer to Section 9.5 (page 24) for details.
  • Page 28: General Spa Features And Controls

    8.2 general Spa Features And Controls Hartford model illustrated - Jet locations and features will vary by model. Specifications subject to change without notice. Control Panel 10. Gravity Drain: Fitting functions as floor Headrest Pillows (4 ea.) gravity drain, heater return and optional Air Controls (4 ea.) CD ozone return.
  • Page 29: Operating Instructions

    9.0 Operating Instructions The spa control system has automatic functions that operate upon start-up and normal operation to protect the system. Upon power up, the readout displays the following information: Spa without Spa with Spas with Spas without 1. Control panel displays current software Circulation Circulation Circulation...
  • Page 30: Sunglow ™ Light Operation (Denali And Tacoma Models)

    1 hour. If you desire more light at this time, simply turn the light back on. 9.4 Standard Light Operation (Burlington, Hartford and Hawthorne Models) The light button activates the footwell light in the spa when pressed.
  • Page 31: Adjusting Individual Jet Flow

    Press = RANDOM FADE Once Lights display hunderds of colors in 5-6 second intervals. = off = off = LIGHT BLUE =off Light Operation Tips: = VIOLET You must press the light button within 3 =off seconds of any “off” condition or the light sequence will revert back to “Random = DARK BLUE Fade”...
  • Page 32: Selecting Desired Massage Action

    Denali model 9.9 Optional Audio System Burlington, Hartford and Hawthorne models equipped with the optional audio system offer enhanced spa enjoyment. These models include a high-quality AM/FM/CD stereo receiver with four high-quality marine speakers for unsurpassed sound quality and long-life.
  • Page 33: Automatic Filtration Cycles

    10.0 Automatic Filtration Cycles The control system activates a programmable “standard” or “economy” filtration cycle to remove debris from your spa. These cycles use the low speed pump, skimmer basket, and filter cartridge quickly clear “skim” the water of debris and minimize their “bathtub ring” affect. Apart from their filtration benefit, each mode also effects the operation of your spa’s heater.
  • Page 34: Selecting The Filtration/Heating Mode

    10.5 Selecting The Filtration/Heating Mode Press and hold both control panel WARMER ( ) and COOLER ( ) buttons at the same time, then release. Then press either WARMER ( ) or COOLER ( ) button to select filtration/heating mode F1-F6 or lock modes L1-L2 on the follow- ing pages.
  • Page 35: Filtration Modes For Spas With Circulation Pump Option

    10.7 Filtration Modes for Spas With Circulation Pump Option If your spa is not equipped with the circulation pump option, disregard this section and refer to page 28 for filter cycle programming details. Standard Filtration/Heating Modes (F0-F3) (Heater automatically turns on during any heat call while in any Standard mode).
  • Page 36: Spa Maintenance

    • Never replace a suction fitting with one rated less than the flow rate marked on the original suction fitting. 11.1 Cleaning The Filter To Remove: To Install: Burlington, Hartford and Hawthorne Turn Turn Counter- Clockwise Models: Clockwise...
  • Page 37: Draining And Refilling

    particles become trapped on the filter’s surface To ensure optimum per- formance, it is necessary to remove and clean the skimmer basket once a week and filter cartridge once a month or sooner, depending on usage and water quality. Cleaning Procedure (for All Models): 1.
  • Page 38: Pillow Care (All Models Except Denali)

    WARNING! READ THIS BEFORE DRAINING: To prevent damage to the spa’s components, turn off power to the spa at the circuit breaker before draining it. Do not turn the power back on until your spa has been refilled. CAUTION: There are certain precautions to keep in mind when draining your spa.
  • Page 39: Cleaning The Spa Interior

    luster, apply a quality vinyl conditioner once a month. Always remove the pillows when adding chemical shock treatment to the spa water. The pil- lows can be returned to the spa when the sanitizer reading drops below 4 ppm. 11.4 Cleaning The Spa Interior To preserve the sheen of your spa’s surface, it is crucial that you avoid using abrasive cleaners or cleaners which have adverse chemical effect on the surface.
  • Page 40: Restarting Your Spa In Cold Weather

    If you do not intend to use your spa, or if there is a prolonged power outage during periods of severe freezing temperatures, it is important that all water be removed from the spa and equipment to protect against damage from freezing. For expert winterization of your spa, contact your authorized Sundance dealer.
  • Page 41: Ph Control

    maintenance will result in poor and potentially unhealthful conditions for soaking and even damage to your spa. For specific guidance on main- taining water quality, consult your authorized Sundance dealer who can recommend appropriate chemical products for sanitizing and maintaining your spa.
  • Page 42: Error Conditions/Error Messages

    13.0 Error Conditions/Error Messages Your spa has a self-diagnostic control system. The system will automati- cally display the following if a problem is detected. 13.1 Summer Logic (Spas With Circulation Pump Option) When the actual spa water temperature reaches up to 2 °F (1 °C) above the set temperature, the spa goes into “summer logic.”...
  • Page 43: Panel Flashes Fl1 Or Fl2 (Spas With Circulation Pump Option)

    13.5 Panel Flashes FL1 or FL2 (Spas With Circulation Pump Option) A flashing “FL1” display means the flow switch is malfunctioning open, the circulation pump filter cartridge 1 is excessively dirty or an “air lock” condition has occurred at the circulation pump intake.
  • Page 44: Panel Displays

    13.9 Panel displays - - - The safety “Watchdog” software has been triggered and the spa is deactivated. A problem has been detected which could cause damage to the spa or its components. Contact your authorized Sundace dealer. 14.0 Troubleshooting Procedures In the event your spa is not working the way it should, please first review all the installation and operating instructions in this manual and check the message on the panel display.
  • Page 45: Poor Jet Action

    14.3 Poor Jet Action 1. Press the JETS 1 button to make certain the pump #1 is on. 2. Open all air control to the “on” position. 3. Check for dirty filter. Clean, if necessary. 4. Make sure jets are all the way open. 14.4 Water is Too Hot Reduce thermostat setting.
  • Page 46: North American Denali/Tacoma Convertible Circuit Diagram (60Hz)

    15.0 North American Denali/Tacoma Convertible Circuit Diagram (60Hz) This wiring diagram is used for all North American Denali/Tacoma 120/240 VAC (60Hz) convertible power models. J1 Logic Jumper Settings (Factory Defaults Shown) JP1 1-2 ON = 30A Logic (4-wire 120/240 VAC operation only) Control JP1 1-2 OFF = 40A Logic (4-wire 120/240 VAC operation only) Panel...
  • Page 47: North American Burlington Models (60Hz)

    16.0 North American Burlington Models (60Hz) This wiring diagram is used for all North American Burlington models with or without the circulation pump option. Page 41...
  • Page 48: North American Hartford And Hawthorne Models (60Hz)

    17.0 North American Hartford and Hawthorne Models (60Hz) This wiring diagram is used for all North American Hartford and Haw- thorne with or without the circulation pump option. Page 42...
  • Page 49: Export Denali/Tacoma Circuit Diagram (50Hz)

    18.0 Export Denali/Tacoma Circuit Diagram (50Hz) This wiring diagram is used for all Export Denali/Tacoma models. Page 43...
  • Page 50: Export Burlington Circuit Diagram (50Hz)

    19.0 Export Burlington Circuit Diagram (50Hz) This wiring diagram is used for all Export Burlington models with or with- out the circulation pump option. Page 44...
  • Page 51: Export Hartford And Hawthorne Circuit Diagram (50Hz)

    20.0 Export Hartford and Hawthorne Circuit Diagram (50Hz) This wiring diagram is used for all Export Hartford and Hawthorne mod- els with or without the circulation pump option. Page 45...
  • Page 52: Optional Sunsound Stereo Receiver Functions (Burlington, Hartford And Hawthorne Models Only)

    21.0 Optional SunSound Stereo Receiver Functions (Burlington, Hartford and Hawthorne Models Only) 16 17 To start enjoying your new Sundance SunSound Stereo Receiver, please read the following operation instructions in their entirety. 1. Power Button: Press PWR (Power) to turn deck on or off.
  • Page 53 7. Source Button: Press Source to change input from audio or CD mode to auxiliary mode. Press a second time to switch back. 8. Volume Buttons: Press + (Volume Up) or - (Volume Down) to in- crease or decrease volume level. 9.
  • Page 54 16 17 14. Preset 5/DN Button: In tuner mode, any station can be stored as preset 5 by simply pressing and holding this button for several seconds. To recall the station preset, simply press and release this button. In CD mode this button will browse the folders on CD-R and CD-RW disks.
  • Page 55 19. Eject Button (Not Illustrated): To eject CD, press OPEN and flip- down the front access panel, then press the Eject button located to the left of CD slot. 20. USA/Europe Switch (Not Illustrated): You can switch between American (USA) and European radio frequency bands by flipping a switch located on the bottom of the deck.
  • Page 56 16 17 The system can only display the first 8 letters of ID3 tags. If the recorded information is longer than 8 letters, text will scroll to the left once, then the 8 first letters will be displayed. If specific info has not been recorded on an MP3 disc, NO FOLD, NO TRK, NO TLT, NO ALBM, NO ART will display.
  • Page 57: Optional Sunsound Audio Receiver Specifications

    MP3 file and the fast forward function may not be performed smooth- ly. When selected to play, files and folders are accessed in order in which they were written by the CD writer. Therefore, the playing order may not be the same as the order in which they are expected. For example, a disc with the following folder/file hierarchy is subject to folder select, file select and playback order as illustrated on page 21.1 Optional SunSound...
  • Page 58 Page 52...
  • Page 59 The following UL requirements must be observed for all spas with optional stereo components installed. ”CAUTION - Risk of Electric Shock. Do not leave compartment door open”, ”CAUTION - Risk of Electric Shock. Replace components only with identical components”, and ”Do not operate the audio/video controls while inside the spa”.
  • Page 60 Notes:...

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