Belle Group Premier XT Operator's Manual
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Belle Group Premier XT Operator's Manual

Concrete mixer
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Operators Manual
GB
- Spare Parts Book
16
870/00002/0
1

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Summary of Contents for Belle Group Premier XT

  • Page 1 Operators Manual - Spare Parts Book 870/00002/0...
  • Page 2 Nous soussignons, Belle Group Sheen UK, Sheen, Nr Buxton, Derbyshire, SK17 0EU, GB, certifions que si le produit décrit dans ce certificat est acheté chez un distributeur autorisé Belle Group au sein de la CEE, il est conforme aux normes CEE ci-après: 98/37/CE (Cette norme est une codification des normes de la machine d'origine 89/392/CEE), Norme compatible pour l'électromagnisme 89/336/CEE (modifié...

  • Page 4: Engine Warranty

    Engine Warranty The engines installed in the Belle Premier XT range of mixers carry a 12 month warranty. Any problems encountered with the engine, during the warranty period should be dealt with by the relevant approved engine dealer, nearest to yourself.

  • Page 5: Table Of Contents

    Lister Petter 10 & 32 Checks & Maintenance schedule ......................... 13 Yanmar L40 Checks & Maintenance schedule ............................14 Technical Data ......................................15 Belle Group reserves the right to change machine specifi cation without prior notice or obligation. Warning Symbols READ OPERATOR...

  • Page 6: Safety Instructions

    Safety Instructions READ THESE SAFETY INSTRUCTIONS Please read and understand all running/safety instructions before operating this machine. BEFORE STARTING THE MIXER Check that all guards are in position and correctly fi tted. DO NOT wear loose clothing or jewellery that may become entangled in the workings of this machine. Suitable clothing as follows should meet relevant EEC/local safety standards: overalls, work boots, goggles, face mask, gloves and ear defenders etc.

  • Page 7: Transportation

    Transportation LOADING BY FORK LIFT For normal site to site transporting, the usual method of loading into a pick-up truck or trailer should be used. A fork socket (Fig 3) is located beneath the main frame to enable the mixer to be loaded using a forklift (Fig 1). LOADING BY CRANE To expose the lifting eye, turn the drum so it is facing down, (Fig 2).

  • Page 8: Mixing Hints

    Mixing Hints Mix Ratios The correct mix ratio (cement:sand:stone) depends on the type of application; harder concrete requires more cement, rougher applications require more aggregate. The ratios given below are guidelines: best proportions may depend on the quality of sand/stone used.

  • Page 9: Functional Controls

    Functional Controls Mixing Drum Handwheel Rear Opening Door Door Stay Park Brake Lever Pivoting Axle Towbar Lister Emergency Stop Handwheel Locking Plunger Yanmar Engine Charge Light Yanmar Emergency Stop Electric Emergency Stop Foot Pedal...

  • Page 10: Operating Instructions - Electric Motors

    Operating Instructions ELECTRIC MOTOR : VARIANTS STOPPING 1.1 Depress RED Button (or on/off toggle switch if fi tted to the Off position) to stop mixer (Fig B). STARTING 1.2 Lift rear door. 1.3 Feed supply cable out through the rear of the mixer and plug into power supply.

  • Page 11: Operating Instructions - Yanmar L40

    Operating Instructions YANMAR (RECOIL START) Back Up to Electric Start STOPPING Press red lever (Fig D). EMERGENCY STOP 3.10 Pull the handle on the side of the power unit box to STOP the machine (Fig E). COLD STARTING 3.11 Lift rear door. Open fuel cock if fi...

  • Page 12: Maintenance Instructions

    Maintenance Instructions Before starting any maintenance or repairs, stop engine or switch off motor, and isolate from the main power supply. On completion of maintenance, check that the mixer functions correctly and that all guards are correctly fi tted. ELECTRIC MOTORS All portable electric appliances are dangerous if abused.

  • Page 13: Lister Petter 10 & 32 Checks & Maintenance Schedule

    Checks and Maintenance To help assist engine running-in, all engines are despatched with an initial fi ll lubricating oil which must be changed after 100 hours. All subsequent oil changes must be as specifi ed below. Lister-Petter 32 & 10 Engines Check the fuel &...

  • Page 14: Yanmar L40 Checks & Maintenance Schedule

    Checks and Maintenance Items marked “ “ should be serviced by an authorized YANMAR dealer, unless the owner has profi cient mechanical ability and the proper tools. Parts with an asterisk mark “ * “ are related to the CARB ULG rules. Yanmar L48 Engine April ‘04 Check the fuel level and refi...

  • Page 15: Technical Data

    Technical Data 100XT 150XT 175XT 200XT A - OVERALL LENGTH (MM) 1665 1665 1890 1890 B - OVERALL WIDTH (MM) C - OVERALL HEIGHT (MM) 1468 1568 1049 1077 D - LOADING HEIGHT (MM) E - DISCHARGE HEIGHT (MM) F - DIAMETER OF WHEELS (MM) 2100 2100 2200...
  • Page 16 1-01 FRAME ASSEMBLY - 100-150XT (CORRECT AT 05/04) 1-01 Frame Assembly - 100-150XT 909-19700 ..... 1 ..Frame (100/150XT) 909-12300 ..... 1 ..Axle 8-20002 ....1 ..Nut (M20) 4-2001 ....3 ..Washer (M20) 909-11100 ... 1 ..Towbar 3-0006 ....
  • Page 17 1-02 FRAME ASSEMBLY - 175-200XT (CORRECT AT 05/04) 1-02 Frame Assembly - 175-200XT 909-11600 ..... 1 ..Frame (175/200XT) 909-12300 ....1 ..Axle 909-99935 ....1 ..Plate 8-20002 ....1 ..Nut (M20) 4-2001 ....3 ..Washer (M20) 909-11100 .....
  • Page 18 2-01 (CORRECT AT 07/03) 2-01 Door Assembly 909-10400 ..... 1 ..Cover 909-19700 ..... 1 ..Hewden Rear Door Assembly 800-99903 ..... 1 ..Decal PS071 ....2 ..Cap 3-0008 ....8 ..Rivet 908-10700 ..... 2 ..Catch 3-0003 ....
  • Page 19 3-01 (CORRECT AT 07/03) 3-01 Wheel Assembly 4-1601 ....1 ..Washer (M16) 2-0029 ....1 ..Spring 909-99910 ..... 1 ..Plunger 8-10001 ....3 ..Nut (M10) 4-1005 ....7 ..Washer (M10) 7-10010 ....1 ..Screw (M10x30) 909-99926 .....
  • Page 20 4-01 (CORRECT AT 05/04) 4-01 Yoke Assembly 4-1201 ....9 ... Washer (M12) 5-01 ....1 ..Gearbox 8-12001 ....9 ..Nut (M12) 909-99942 ..... 1 ..Guard 7-6032 ....5 ..Screw (M6x12) 909-10700 ..... 1 ..Yoke (100/150XT) 909-12200 .....
  • Page 21 5-01 (CORRECT AT 09/05) 5-01 Gearbox Assembly 909-99995 ..1 ..Plate 909-16100 ..1 ..Gearbox Assy (100/150XT) ( PM40005925) 909-12903 ..1 ..Spacer 909-13000 ..1 ..Gearbox Assy (175/200XT) ( PM40005925) 3-9003 ....1 ..Circlip 909-20200 ..1 ..Gearbox Assy (100/150XT) ( PM40005926) 5-0067 ....1 ..Seal 909-20300 ..1 ..Gearbox Assy (175/200XT) ( PM40005926) 7-12014 ....4 ..Bolt (M12x40)
  • Page 22 6-01 (CORRECT AT 04/02) 6-01 Engine Assembly (Lister July’02) 6-0003 ....1 ..Blank 9-12018....4 ....Bolt (M12x100) ( July’02) 32-0116 ....1 ..Hose PS040 ....1 ....Pulley (Build 10) 3-1010 ....1 ..Clip PS097 ....1 ....Pulley (Build 32) 3-0043 ....1 ..Rivet 4-1003....3 ....Washer (M10) 6-0020 ....
  • Page 23 6-02 (CORRECT AT 04/02) 6-02 Engine Assembly (Lister July’02) 6-0003 ....1 ..Blank 9-12019 ....4 ..Bolt (M12x55) ( July’02) 32-0116 ....1 ..Hose PS040 ....1 ..Pulley (Build 10) 3-0008 ....1 ..Clip PS097 ....1 ..Pulley (Build 32) 3-0043 ....
  • Page 24 7-01 (CORRECT AT 04/02) 7-01 Engine Assembly (Yanmar Oct’01) 4-1005 ....4 ..Washer (M10) 70-0049 ....1 ..Emergency Stop Button ( Oct’01) 800-10420 ..A/R ..Decal Hot Parts 70-0012 ....1 ..Indicator Red 800-21512 ..A/R ..Decal Yanmar Maintenance 71-0167 ....
  • Page 25 7-02 (CORRECT AT 04/02) 7-02 Engine Assembly (Yanmar Oct’01 July’02) 4-1005 ....4 ..Washer (M10) 21-0114 .....1 ..Emergency Stop & Cable Assy ( Oct’01) 800-10420 ..A/R ..Decal Hot Parts 70-0012 .....1 ..Indicator Red 800-21512 ..A/R ..Decal Yanmar Maintenance 71-0174 .....1 ..
  • Page 26 7-03 Engine Assembly (Yanmar July’02) (CORRECT AT 04/02) 7-03 Engine Assembly (Yanmar July’02) 21-0114 ..... 1 ..Emergency Stop & Cable Assy 4-1005....4 ....Washer (M10) 70-0012 ....1 ..Indicator Red 909-99999..1 ....Jockey (Belt Tensioner) ( July’02) 71-0174 ....1 ..Harness (Stop/Start) 7-5020....1 ....Screw (M5x10) ( July’02) 71-0173 ....
  • Page 27 8-01 Jan ‘07 Jan ‘07 (CORRECT AT 02/07) 8-01 Funnel Assembly / Battery Assembly 7-8008 ....1 ..Bolt (M8x16) 4-8006 ....1 ..Washer (M8) 200-06560 ..... 1 ..P-Clip 4-8008 ....1 ..Washer (5/16”) 8-8002 ....1 ..Nut (M8) 92-99901 ....
  • Page 28 9-01 Motor Assembly ( July’02) 110/415 Volt 3 32 240 Volt (CORRECT AT 04/02) 9-01 Motor Assembly ( July’02) 70-0049 .....1 ..Switch Emergency Stop 8-6002 ....4 ..Nut (M6) ( July’02) 71-0159 .....1 ..Harness Emergency Stop (110V / 415V) 909-99964 ..1 ..Pulley 71-0172 .....1 ..Harness Emergency Stop (240V) 909-99968 ..1 ..
  • Page 29 9-02 Motor Assembly ( July’02, Mar’06) Item 42, should only be fi tted 110/415 Volt by a qualifi ed electrician. 3 32 240 Volt (CORRECT AT 02/06) 9-02 Motor Assembly ( July’02, Mar’06) 8-6002 ....4 ..Nut (M6) 70-0049 .....1 ..Switch Emergency Stop 909-99964 ..1 ..Pulley 71-0159 .....1 ..Harness Emergency Stop (110V / 415V) 909-99968 ..1 ..Key...
  • Page 30 9-03 Motor Assembly ( Apr’06) Item 42, should only be fi tted by a qualifi ed electrician. (CORRECT AT 03/06) 9-03 Motor Assembly ( Apr’06) 8-6002 ....4 ..Nut (M6) 70-0049 .....1 ..Switch Emergency Stop 909-99964 ..1 ..Pulley 71-0251 .....1 ..Harness Emergency Stop 909-99968 ..1 ..Key 8-4004 ....2 ..Nut (M4) 21-0111 .....2 ..Belt (A38)
  • Page 31 10-01 Lister Hourmeter Kit Yanmar Hourmeter Kit Item 1 assembled for clarity (CORRECT AT 04/02) 10-01 Hourmeter Assembly (Lister & Yanmar) 70-0039 ....1 ..Engine Hour Meter (Lister) 9-6001 ....2 ..Bolt M6 x 16 Hex BZP 4-6001 ....4 ..Washer M6 Form A BZP 909-99944 .....
  • Page 32 No.1 for Light Construction Equipment www.BelleGroup.com Belle Group Head Office Belle Poland sp. z.o.o. Belle Group (GB), Shanghai Office Sheen, nr. Buxton 96-200 Rawa Mazowiecka Room 213, Zhonghuang Building, Derbyshire. SK17 OEU GB. Ul. Mszczonowska 36, 1007 Zhongshan Nan Er Road,...

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