Reassembly - Isuzu Trooper 1999 Workshop Manual

Trooper 1999
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Reassembly

1. Install transfer case (with oil seal).
Input shaft oil seal (1) replacement
1. Remove the oil seal from the transfer case.
2. Apply engine oil to the oil seal outer surfaces.
3. Apply recommended grease (BESCO L2) or
equivalent to the oil seal lip.
4. Use the oil seal installer J–38592 to install the oil
seal to the transfer case.
Front output shaft oil seal (2) replacement
1. Remove the oil seal from the transfer case.
2. Apply engine oil to the oil seal outer surfaces.
3. Apply recommended grease (BESCO L2) or
equivalent to the oil seal lip.
4. Use the oil seal installer J–38594 to install the oil
seal to the transfer case.
TRANSFER CASE (STANDARD TYPE)
2. Install counter gear.
3. Install sub–gear and apply chassis grease (3) to the
sub–gear and the counter gear thrust surfaces.
220RW032
4. Install belleville spring.
5. Install spacer.
6. Install ball bearing.
7. Select a snap ring that will allow the minimum axial
play.
Clearance : 0–0.1 mm (0–0.004 in)
4D1–25
220RW033
226RW134

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Brett
March 10, 2025

I have a new windshield wiper motor of just as few months. Now there is no pressure to eject the water to the windshield. I hear the motor working and a small amount of water is leaking out onto my hood on the backside of the water sprayers on the hood. I think it could be dirt-- Yes I have used needles to poke the holes to open it up. I think it might be clogged where the hose connects to the jets. How do I remove the hose to the jets== was afraid of breaking it IF I just pulled it off. Is there a connection issue that I need to know to disconnect it?

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