Table of Contents
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MAINTENANCE
DESCRIPTION
Oil filter cover
Piston mounting hole plug
Spark plug
Gearbox fluid check screw
Water pump impeller
Head cover screw
Water pump cover screw
Clutch cover screw
Right casing cover screw
Casing jointing bolt
Ignition cover screw
Pick-up screw
Stator fixing screw
Chain stretcher sliding shoe screw
Timing chain stretcher screw
Cable guide ring screw
Oil lines mounting plate screw
Blow-by breather union
Flywheel nut
Starter motor screw
Chain guide plate screw
Screw securing primary shaft bearing
Screw securing lay shaft bearing
Desmo bearing screw
Gear indicator screw
Gear change pedal screw
Head bolt (pre-torque)
Head bolt
Head bolt
Timing gear nut
Timing compartment cover screw
Primary sprocket nut
Gear selector stop plate screw
Oil collector plate screw
Gear selector shaft stop screw
Gear ratchet rotation screw
Selector shaft
Clutch hub nut
Clutch spring screw
Pressure reducing valve
Feed pump retaining screw
Scavenge pump retaining screw
Head lubricating nozzle
Valve lift block screw
Water union plate screw
Crankshaft stop screw
Freewheel outer ring screws
Throttle body screws
Camshaft gear retaining screw
Screw securing solenoid starter and fuse holder
Frame ground retaining screw
Solenoid starter cables screw
Horn screw
3 - 30
SCREW /
NUT
ENGINE
M56x1.5
M30x2
M10X1.25
M6x1
M7x1
M6x1
M6x1
M6x1
M6x1
M6x1
M6x1
M5x0.8
M5x0.8
M6x1
M6x1
M6x1
M6x1
M12x1
M14x1
M6x1
M6x1
M6x1
M6x1
M5x0.8
M5x0.8
M6x1
M10X1.25
M10X1.25
M6x1
M12x1
M5x0.8
M18x1.25
M6x1
M6x1
M10X1.25
M6x1
M8x1.25
M18x1.25
M6x1
M14x1.5
M6x1
M6x1
M7x1
M5x0.8
M5x0.8
M8x1.25
M6x1
M6x1
M16x1
ELECTRICAL COMPONENTS
M5
M6
M6
M8
SXV / RXV 450 - 550
TIGHTENING
TORQUE
NOTES
SETTINGS
Nm
25 (18.4)
30 (22.1)
12 (8.9)
9.8 (7.23)
12 (8.9)
9.8 (7.23)
9.8 (7.23)
9.8 (7.23)
9.8 (7.23)
13 (9.6)
9.8 (7.23)
8 (5.9)
loctite 270
8 (5.9)
loctite 270
9.8 (7.23)
loctite 270
10 (7.4)
10 (7.4)
9.8 (7.23)
loctite 270
18 (13.3)
Use sealant
98 (72.3)
9.8 (7.23)
12 (8.9)
12 (8.9)
loctite 270
12 (8.9)
loctite 270
8 (5.9)
loctite 270
6 (4.4)
loctite 270
12 (8.9)
Smear
30 (22.1)
washers with oil
50 (36.9)
12 (8.9)
50 (36.9)
6 (4.4)
loctite 243
160 (118.1)
12 (8.9)
loctite 270
12 (8.9)
loctite 270
25 (18.4)
loctite 270
12 (8.9)
loctite 243
22 (16.2)
loctite 270
75 (55.3)
12 (8.9)
20 (14.7)
9.8 (7.23)
9.8 (7.23)
2.5 (1.84)
9 (6.6)
loctite 270
9 (6.6)
22 (16.2)
loctite 270
13 (9.6)
loctite 270
13 (9.6)
35 (25.8)
7 (5.2)
loctite 243
12 (8.9)
12 (8.9)
22 (16.2)
screws
and
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