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ENGINE INSTALLATION
Install the engine into the frame in the reverse
order of removal.
Apply molybdenum disulfide grease to the out-
put shaft spline.
Note the installation direction of the hanger bolts,
mounting rubbers (large I.D. side facing in) and
dust seals (lips side facing out) and position of
the spacers and mounting rubbers.
Install the lower hanger bolts and nuts with the
spacers and mounting rubbers while supporting
the engine.
Install the upper hanger bolts, nuts and upper
hanger bracket with the mounting bolt.
Tighten the bolts and nuts to the specified torque.
TORQUE:
Lower hanger nut:
54 N·m (5.5 kgf·m , 40 lbf·ft)
Upper hanger nut (frame side):
54 N·m (5.5 kgf·m , 40 lbf·ft)
Upper hanger bolt (engine side):
32 N·m (3.3 kgf·m , 24 lbf·ft)
Install the removed parts from engine removal
procedure (page 6-2 to 6-4).
Route the wires, cables and tubes properly (page
1-22).
Replace the oil cooler hose O-rings with new
ones and coat them with engine oil.
T M/ F M model
When installing the gearshift pedal, set the lower
only:
side of the pedal joint horizontally.
Install the following:
propeller shaft (page 15-23)
exhaust system (page 2-11)
carburetor assembly (page 5-14)
brake pedal (page 14-19)
fuel tank and heat guard (page 5-17)
front fender (page 2-7)
Perform the following inspections and adjustments.
throttle operation (page 3-5)
brake pedal free play (page 3-16)
reverse selector lever free play (page 3-16)
ENGINE REMOVAL/INSTALLATION
D
D
U
U
S
S
T
T
S
S
E
E
A
A
L
L
5
5
4
4
N
N
·
·
m
m
(
(
5
5
.
.
5
5
k
k
g
g
f
f
·
·
m
m
,
,
4
4
0
0
l
l
b
b
f
f
·
·
f
f
t
t
)
)
H
H
S
S
3
3
2
2
N
N
·
·
m
m
(
(
3
3
.
.
3
3
k
k
g
g
f
f
·
·
m
m
,
,
2
2
4
4
l
l
b
b
f
f
·
·
f
f
t
t
)
)
o
o
r
r
i
i
z
z
o
o
n
n
t
t
a
a
l
l
6-5
- Quick Links:
- Torque Values
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Troubleshooting
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Fuel drains out through the drain line