Sea-doo Islandia Operation Manual
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Sea-doo Islandia Operation Manual

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  • Page 2 SAFETY WARNING Disregarding any of the safety precautions and instructions contained in this Operator’s Guide, the Safety Videocassette and the on-product Warning Labels could cause injuries, including the possibility of death. The operator has the responsibility to inform passenger(s) of safety precautions.
  • Page 3 Doin’it on your new Sea-Doo Sport Boat Congratulations, you are now the proud owner of a Sea-Doo sport boat. Whether you are an experienced boater or are new to the sport of boating, we ask you to take the time to view the Videocassette provided with the craft, to read this Op- erator’s Guide, and on-product warning/caution labels and familiarize yourself with the contents.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS FOREWORD ................Hazard Statements .................. Advisory Statements ................SAFETY INFORMATION SAFETY ..................10 Safe Boating Checklist................Safety Equipment ..................Carbon Monoxide and Boating ..............Lanyard Stop Switch................Safe Boating Practices................Passenger Safety..................Rules of the Road ..................Voluntary Inspections ................
  • Page 5 14) Low-Battery Warning System Switch..........15) Fuel Gauge/Low Oil Level Pilot Lamp and Beeper ......16) Fountain Pump Switch..............17) Main Water Pump Switch..............18) Tachometer..................19) Speedometer ..................20) Windscreen..................21) Grab Handle(s) .................. 22) Rear Grab Handle(s) ................23) Front/Rear Swim Platform ..............
  • Page 6 59) Changing Room with Toilet............... 60) Portable Toilet ................... 61) Fuses ....................62) Radio/CD Player ................63) Speaker(s) ..................64) Transom Doors ................. 65) Fire Port .................... 66) Shower....................67) Water Bypass System ..............68) Main Battery Cut-Off Switch............. 69) Water Sport Towing Attachments ............ 70) Bimini Top ..................
  • Page 7 Stopping/Docking ..................Beaching....................Shutting Off the Engine................POST-OPERATION CARE ............82 General Care.................... Additional Care for Foul Water or Salt Water .......... SPECIAL PROCEDURE ..............83 Engine Overheating................. Potable Water System Disinfection ............Jet Pump Water Intake and Impeller Cleaning........Capsized Boat..................
  • Page 8 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT FOR MODEL YEAR 2004 SEA-DOO ® SPORT BOATS ® EQUIPPED WITH A ROTAX ENGINE(S) ........106 Your Emission Control Warranty Rights and Obligations ......107 Manufacturer’s Limited Warranty Coverage ........... 107 Owner’s Warranty Responsibilities ............109 BOMBARDIER INTERNATIONAL LIMITED WARRANTY FOR MODEL YEAR 2004 SEA-DOO ®...

  • Page 9: Foreword

    FOREWORD This Operator’s Guide has been pre- WARNING pared to acquaint the owner/operator or passenger of this sport boat with Identifies a potentially or immi- the various sport boat controls, main- nently hazardous situation which, tenance and safe riding instructions. It if not avoided, COULD result in se- is indispensable for the proper use of rious personal injuries including...

  • Page 10: Advisory Statements

    Advisory Statements Advisory statements alert you to con- ditions that affect equipment opera- tion, maintenance, and servicing prac- tices. An IMPORTANT statement indicates a procedure intended to prevent dam- age to equipment or associated com- ponents. The information and components/ system descriptions contained in this supplement are correct at the time of publication.

  • Page 11: Safety Information

    SAFETY INFORMATION SAFETY INFORMATION...

  • Page 12: Safety

    SAFETY Your safety and that of your passengers – Like any other boat, this craft has no and fellow boaters is YOUR responsibil- brake. Stopping distance will vary de- ity. Before launching your boat, you pending on initial speed, load, wind, should completely read and understand and water conditions.
  • Page 13 – Engine exhaust contains carbon Before Getting Underway... monoxide (CO), which can cause in- – Always perform the pre-operation jury or death if inhaled in sufficient checks as specified in this Opera- quantities. Do not operate the craft tor’s Guide. in a confined area or allow CO to ac- –...

  • Page 14: Safety Equipment

    Operators and Passengers... – Know the capacity of the fuel tank. Avoid fueling at night except under – Never operate a boat while under well-lit conditions. Gas spills are not the influence of drugs or alcohol. It noticeable in the dark. Do not carry is a Federal offense.
  • Page 15 Personal Flotation Devices (PFDs) PFD Type I, Wearable has the greatest required buoyancy. Its design allows Federal regulations require that you for turning most unconscious persons have at least one Coast Guard ap- in the water from face down position proved personal flotation device (PFD) to a vertical or slightly backward, face- for each person in a recreational boat...
  • Page 16 PFD Type III, Wearable allows wearers PFD Type V, Wearable must be worn. to place themselves in a vertical or When inflated, it provides buoyancy slightly backward position. It does not equivalent to Type I, Il or III PFDs. When turn the wearer.
  • Page 17 – For their own safety and the safety of 2. Keep a positive attitude about your survival and rescue. This will im- others, all non-swimmers, poor swimmers, and small children should prove your chances of extending wear PFD’s at all times whether the your survival time until rescue.
  • Page 18 Visual Distress Signal Devices Sound Signaling Devices Visual distress signal devices ap- NOTE: No single signaling device is proved by the U.S. Coast Guard are re- appropriate for all purposes. Consider quired on all recreational boats operat- keeping various types of equipment on ing on coastal waters and on boats board.

  • Page 19: Carbon Monoxide And Boating

    BASIC GEAR Carbon Monoxide and Boating – flashlight – mooring lines Burning a material containing carbon produces carbon monoxide (CO), an – compass odorless and colorless gas. Because – oar or paddle CO weighs the same as air, it can spread throughout an enclosed space –...
  • Page 20 Carbon Monoxide Accumulation Following are examples of possible situations where CO may accumulate within your boat while docked, anchored, or underway. Become familiar with these ex- amples and their precautions to prevent personal injury or death. WARNING Exhaust Fumes! Generator or hull exhaust from other vessels while either docked or anchored can emit poisonous CO gas and cause excessive ac- cumulation within cabin and cockpit areas.
  • Page 21 While underway, CO concentrations can increase by backdrafting or “the station wagon effect”. Backdrafting is caused by factors such as relative wind direction, speed, or the bow being too high. To prevent this, open canvas whenever possible to provide positive airflow through the hull. Boat houses, seawalls, and other boats in close proximity or confined areas can contribute to increased CO levels.

  • Page 22: Lanyard Stop Switch

    Lanyard Stop Switch Safe Boating Practices This safety device automatically stops YOU are responsible for your own the engine if the lanyard is attached to safety, the safety of your passengers, the operator and the operator falls and the safety of fellow boaters. from the control station.

  • Page 23: Passenger Safety

    – Do not use the boat in weather or First Aid sea conditions beyond the skill or As a boat operator, you should be fa- experience of the operator or the miliar with basic first aid procedures comfortable capability of the boat or that may be needed while you are far passengers.
  • Page 24 Know the waters in which the craft is Collision Avoidance to be operated. Current, tides, rapids, – Do not release throttle when trying to hidden obstacles, wakes and waves steer away from objects. You need etc. can affect safe operation. It is not throttle to steer.

  • Page 25: Voluntary Inspections

    – While your craft has the capacity of – Avoid adding on accessories or equip- ment which may alter your control of operating at high speeds, it is strongly recommended that high the craft. speed operation only be applied – Riding with a passenger(s) or pulling when ideal conditions exist and are a tube, skier or wakeboarder makes permitted.

  • Page 26: Safe Boating Courses

    Safe Boating Courses Water skiing, wakeboarding, or riding a towed, inflatable apparatus are some The local U.S. Coast Guard Auxiliary of the more popular water sports. Tak- and the U.S. Power Squadrons offer ing part in any water sport requires in- comprehensive safe boating classes creased safety awareness by the par- several times a year.
  • Page 27 6. Approach a person in the water 12. Shut engine off and remove igni- from the lee side (opposite the di- tion key when anyone is in the wa- rection of the wind). Turn off the ter nearby. motor before coming close to the 13.
  • Page 28 FASTER - SLOWER - SPEEK OK - Palm of one hand pointing Palm pointing down. Arm upraised with thumb and upward. finger joined to form circle. RIGHT TURN - LEFT TURN - RETURN TO DROP-OFF AREA - Arm outstretched pointing Arm outstretched pointing Arm at 45 degree from body to the right.

  • Page 29: Vehicle Information

    VEHICLE INFORMATION...

  • Page 30: Registration Number Location

    REGISTRATION NUMBER LOCATION All craft are required by federal law to be registered and legally numbered. Due to space availability for proper display of registration number, refer to the following illustration for location. The registration number should appear on each side of the craft.

  • Page 31: Location Of The Important Labels

    LOCATION OF THE IMPORTANT LABELS The following labels are on your craft. If missing or damaged, they can be replaced free of charge. See an authorized SEA-DOO sport boat dealer. Please read the following labels carefully before operating this craft. F14L02P...
  • Page 32 Label 1 F04LCUL Label 2 Label 5 WARNING F13L1SY F13L0GY Label 6 Label 3 WARNING F21L27Y F13L1NY TYPICAL — REFER TO ACTUAL LABEL ON CRAFT Label 7 Label 4 WARNING WARNING F13L1RY F13L1MY...
  • Page 33 Label 8 Label 12 WARNING WARNING F13L1TY F13L1OY Label 13 Label 9 F04LD1Y Label 14 F00L2IY F04LD2Y Label 10 Label 15 F13L1YY F04LCYY Label 11 F14L3XY TYPICAL...
  • Page 34 Label 16 WARNING F13L1QL Label 17 F10L3EY...

  • Page 35: Identification Numbers

    IDENTIFICATION NUMBERS The main components of the craft (engine and hull) are identified by different serial numbers. It may sometimes become necessary to locate these numbers for warranty purposes or to trace the craft in the event of theft. Hull The Hull Identification Number (H.I.N.) is located in the center of the transom.

  • Page 36: Controls, Components And Instruments Location

    CONTROLS, COMPONENTS AND INSTRUMENTS LOCATION Cockpit F14L3IM...

  • Page 37: Overview

    Overview 23 41 44 42 39-59-60 48-64-65 F14L3YL...

  • Page 38: Front View

    Front View F14L06M...

  • Page 39: Rear View

    Rear View 52-53 51 54 F14L03O...
  • Page 40 1. Safety Lanyard 35. Engine Compartment Light 2. Steering Wheel 36. Navigation Lights 3. Throttle/Shifter Lever 37. Removable Stern Light (not shown) 4. Ignition Switch 38. Deck Lights 5. 12-Volt Accessory Jack 39. Changing Room Ceiling Light 6. Navigation Light Switch 40.

  • Page 41: Controls, Components And Instrument Functions

    CONTROLS, COMPONENTS AND INSTRUMENT FUNCTIONS 1) Safety Lanyard WARNING (engine cut-out switch) Do not lubricate the safety lanyard The safety lanyard cap should be se- switch. curely snapped onto its switch to be fully operational. WARNING Pulling the safety lanyard cap from the switch stops the engine operation.
  • Page 42 NOTE: To ease shifter use, line up the shifter arrow with the appropriate dot (Forward/Neutral/Reverse). F09L3TY TYPICAL — THROTTLE LEVER F10L0BY 1. Increase speed TYPICAL 2. Decrease speed 1. Dots besides shifting position 2. Arrow on shifter Shifter A 3-position lever: WARNING –...

  • Page 43: Ignition Switch

    4) Ignition Switch F14H04Z F14H04Y 1. 12-Volt accessory jack TYPICAL Lift protective cap to expose jack. 1. Ignition switch CAUTION: Using the accessory jack Starting and Stopping for a prolonged time without engine running may discharge the battery. WARNING CAUTION: Close protective cap when Engine exhaust fumes contain car- jack is not in use to protect against bon monoxide (CO) which can ac-...

  • Page 44: Docking Light Switch

    NOTE: Switches and gauges are lit 8) Boarding Light Switch when navigation lights are turned on. Lights may be operated without the safety lanyard on its switch. WARNING Navigation lights should always be used between sunset and sun- rise. Ensure the stern light is in- stalled.

  • Page 45: Bilge Pump Switch

    10) Bilge Pump Switch 11) Bilge Air Blower Switch F00H1HY F00H1IY 2-POSITION ON/OFF PUSH TYPE SWITCH 2-POSITION ON/OFF PUSH TYPE SWITCH Press switch to ON position when a When ON, it ventilates the engine manual operation is required (after compartment. cleaning, storage, etc.).

  • Page 46: Horn Switch

    12) Horn Switch 14) Low-Battery Warning System Switch F00H1JY F00H1OY 2-POSITION ON/OFF PUSH TYPE SWITCH 2-POSITION ON/OFF PUSH TYPE SWITCH Press and hold switch to activate horn. This system is activated whenever the Release switch to stop horn. main battery cut-off switch is ON, and will monitor the charge level of the bat- 13) Deck Light Switch tery currently being used (see MAIN...
  • Page 47 BATTERY SWITCH NOT PRESSED PRESSED Engine • LED will continue to flash for 5 • LED will stay on for 5 minutes minutes. with buzzer off. • Buzzer will continue to sound for • Every 30 seconds buzzer will 5 minutes. come on and the LED will go off for 1 second as a reminder.

  • Page 48: Fuel Gauge/Low Oil Level Pilot Lamp And Beeper

    15) Fuel Gauge/Low Oil 16) Fountain Pump Switch Level Pilot Lamp and Beeper Fuel Gauge Located in dashboard, the analog gauge continuously indicates the amount of fuel in fuel tank when engine is running. The gauge is illuminated whenever the navigation lights are used.

  • Page 49: Main Water Pump Switch

    17) Main Water Pump Switch F10L21Y TYPICAL 1. Tachometer 19) Speedometer F00H1NY Analog speedometer indicates the 2-POSITION ON/OFF PUSH TYPE SWITCH speed of the craft in miles per hour (MPH) and kilometers per hour (km/h). Activate main water pump to supply The gauge is illuminated whenever the potable water to sink faucet, SHOWER navigation lights are used.

  • Page 50: Grab Handle(S)

    21) Grab Handle(s) 24) Sun Deck/Rear Seat/ Engine Cover Provides hand holds for passengers. Sun Deck CAUTION: Never use the grab han- dles to pull anything or to lift the craft. Refer to components location illustra- tions at the beginning of this section for grab handle locations.

  • Page 51: Front Seat(S)

    Engine Cover Engine cover opening procedure is covered hereinafter. Refer to REAR STORAGE COMPARTMENT (item 29). 25) Front Seat(s) Each passenger should be seated while underway. WARNING Allow no one to sit on edge of craft or stand while in operation. Seat/ grab handles should be used at all times.

  • Page 52: Bow Seat(S)

    Driver Seat Forward and Backward Adjustment Swivel Driver seat is adjustable forward and backward. Driver seat can swivel backward. With this feature, the driver seat can be Push lever to unlock seat. Move seat used as a complement to the rear seat, at the desired position.

  • Page 53: Cup Holders

    Bow Seat Storage To reinstall seat, ensure to position Compartment L-bracket first then push seat down to snap into place. F14L0MY PORT SIDE — LIFT THE PULL SEAT TO GAIN ACCESS TO F14L0OY THIS STORAGE COMPARTMENT 1. L-bracket 27) Cup Holders Convenient locations for non-alcoholic beverages.

  • Page 54: Rear Storage Compartment

    WARNING Never operate the craft with the storage compartment cover open. 29) Rear Storage Compartment Convenient rear storage location for carrying large personal articles. Ideal location for wake boards, knee boards, spare Personal Flotation Device (PFD) etc. To open engine cover, open the rear side storage compartment panel and pull lever F04L0QZ...

  • Page 55: Rear Side Storage Compartment

    30) Rear Side Storage 31) Glove Box Compartment Convenient lockable storage location for carrying small personal articles. Convenient lockable storage location for carrying fire extinguisher, fishing rods, stern light, etc. WARNING Never leave any heavy or loose breakable objects in the storage compartment.

  • Page 56: Docking Lights

    Stern Eyelets Allow a rope with a hook, a close end or an open end to be attached. F14L0TZ 1. Boarding light CAUTION: Using the boarding lights for a prolonged time when the en- gine is not running will discharge F14L03Y the battery.

  • Page 57: Removable Stern Light

    37) Removable Stern Light Mandatory stern light (white). It is recommended to keep it in rear side storage compartment at all times except when needed. To remove, pull it out. Snap in place to store again. F14L0QZ 1. Removable stern light CAUTION: Using the stern light for a prolonged time when the engine is not running will discharge the battery.

  • Page 58: Deck Lights

    38) Deck Lights CAUTION: Using the changing room light for a prolonged time when the Convenient lights to use between sun- engine is not running will discharge set and sunrise. These lights can as- the battery. sist passenger when boarding as well as creating a nice ambience.

  • Page 59: Fountain Jet

    42) Fountain Jet Convenient water fountain for passen- gers relaxation. F14L07Z ADD WATER 1. Maximum specified water level NOTE: The fountain will not operate properly if the water level in the sump is too high. F14L0ZY FOUNTAIN To Activate Fountain Add water into fountain sump.

  • Page 60: Wash Down Valve

    43) Wash Down Valve This valve supplies water to fountain sump and foot well. The valve can also be used to attach a garden hose which may be used to rinse the craft’s deck. WARNING Splashed water will make the deck more slippery than usual.

  • Page 61: Table

    F14L17Y TURN VALVE TO THIS POSITION F14L19Y TABLE PROPERLY INSTALLED WARNING Do not operate craft with table in- stalled. Reinstall black plastic cap in the table socket and properly store table and its post back in rear side storage compart- ment when table is not being used.

  • Page 62: Fuel Tank Vent

    WARNING Never use a lit match or open flame to check fuel level. 46) Fuel Tank Vent It allows fuel vapors and pressure to escape from fuel tank. WARNING Never use a lit match or open flame near vent. Follow the FUEL- F14L13Y ING PROCEDURE instructions in USE FUEL TANK CAP KEY...

  • Page 63: Main Oil Reservoir Cap

    47) Main Oil Reservoir Cap 48) Potable Water Tank Open the engine cover to expose the oil cap. The cap is located under the engine cover. F14L1AY PUSH F10L23Y MAIN OIL RESERVOIR CAP To add injection oil into the reservoir, unscrew the cap counterclockwise.

  • Page 64: Flushing Connector

    49) Flushing Connector 52) Jet Pump Water Intake Plug a garden hose into this connector The water is drawn up by the impeller when engine cooling system flushing through this opening. It minimizes en- is required. try of foreign objects into the propul- sion system.

  • Page 65: Retractable Ladder(S)

    56) Retractable Ladder(s) WARNING Engine should be OFF when using ladder. Keep limbs away from jet or intake grate. Stay on center of the ladder. Only one person at the time on the ladder. Never use the ladder for pulling, towing, diving or jumping, boarding a craft that is out of water or any other purpose other than a ladder.

  • Page 66: Convenience Center

    58) Convenience Center CAUTION: In order to avoid damage, maximum load on lower storage tray must not exceed 27 kg (60 lb). To Use Sink Faucet F14L1KY CONVENIENCE CENTER 1. Food preparation area 2. Sink 3. Faucet F14L1MY 4. Grab handle INSTALL FAUCET TUBE 5.

  • Page 67: Changing Room With Toilet

    F14L1NY OPEN FAUCET VALVE The pump consumes power only F14L1PY when water is being discharged. OPEN ZIPPER TO GAIN ACCESS TO CAUTION: Always remove faucet tube CHANGING ROOM AND TOILET before installing mooring cover. 1. Zipper 59) Changing Room with WARNING Toilet Changing room should never be...

  • Page 68: Fuses

    Toilet Paper Holder F14L2IY PULL SNAP-BUTTONS F14L1RY LIFT COVER THEN INSERT PAPER ROLL Fuses in Engine Compartment These fuses are located on starboard 61) Fuses side of engine compartment. Fuse Block at Helm Location Refer to MAINTENANCE section for Open changing room as described in more details.

  • Page 69: Speaker(S)

    63) Speaker(s) 65) Fire Port F14L21Y F14L1ZY IN CASE OF ENGINE COMPARTMENT FIRE, TYPICAL — REFER TO SUPPLIER UNSCREW CAP THEN INSERT FIRE INSTRUCTIONS EXTINGUISHER NOZZLE AND DISCHARGE 1. Port front speaker 66) Shower 64) Transom Doors Convenient telescopic shower con- Convenient lockable door to prevent nected to craft potable water system.

  • Page 70: Water Bypass System

    67) Water Bypass System At idle speed, no water flows through this outlet. When engine is running above idle speed, water must flow through this hole. This allows air in engine water jacket to escape. F14L2JY REMOVE PROTECTIVE CAP F14L25Y 1.

  • Page 71: Main Battery Cut-Off Switch

    68) Main Battery Cut-Off WARNING Switch "Teak Surfing" is extremely dan- The switch is located near driver seat gerous to participants due to their on the starboard side. It is provided to proximity to the rear of the boat allow a complete cut-out of the electri- where direct contact with the ex- cal system.

  • Page 72: Bimini Top

    70) Bimini Top The bimini top is a convenient protec- tion against the sun or inclement weather. WARNING Avoid body contact with bimini top. Operate this craft at a very low cruising speed with bimini top in- stalled. Hold down straps are un- der tension.

  • Page 73: Fuel, Water And Lubrication

    FUEL, WATER AND LUBRICATION CAUTION: Scrupulously follow the WARNING instructions of this section. Failure to do so may reduce the engine’s life Always stop the engine before re- and/or performance. fueling. Fuel is flammable and ex- plosive under certain conditions. Fueling Procedure Always work in a well ventilated area.

  • Page 74: Recommended Oil

    Recommended Oil CAUTION: Oil system must be pres- surized. Always ensure that reser- voir caps are firmly tightened. Refer WARNING to M Jet Drive Operator‘s Guide for Add oil to level mark. Do not over- complete reservoirs filling proce- fill. Reinstall cap and fully tighten. dure.

  • Page 75: Break-In Period

    BREAK-IN PERIOD CAUTION: Scrupulously follow the instructions of this section. Failure to do so may reduce the engine’s life and/or performance. Engine Refer to M Jet Drive Operator‘s Guide for more details. 10-Hour Inspection It is highly recommended that after the first 10 hours of operation, the craft be checked by an authorized Sea-Doo dealer.

  • Page 76: Pre-Operation Checks

    PRE-OPERATION CHECKS WARNING The pre-operation check is very important before operating the vehicle. Always check the proper operation of critical controls, safety features and mechanical components before starting. If not done as specified here, se- vere injury or death might occur. Bring all safety equipment required by local laws.

  • Page 77: Safety Lanyard And Ignition Switch

    Safety Lanyard and Battery Ignition Switch WARNING Ensure that ignition switch operates properly. Verify tightness of battery cables to their posts and condition of re- Start and stop engine using switch. taining straps/fasteners. Do not See STARTING PROCEDURE. boost battery while installed. WARNING Fuel Tank/Potable Water Only start craft once all items have...

  • Page 78: Throttle System

    Throttle System Check throttle lever for free and smooth operation. NOTE: To activate throttle lever, shift lever must be in forward or reverse po- sition. WARNING Check throttle lever operation be- fore starting the engine. Shifter System Check reverse gate operation for free movement.

  • Page 79: Operating Instructions

    – mirrors. tion and throttle lever in idle posi- tion. NOTE: Brakes are standard on one axle of the Islandia trailer. WARNING Take the following precautions when trailering the craft. Keep away from intake grate while Tie the craft to both bow and stern engine is on.
  • Page 80 Shift Lever FORWARD The shift lever should be in the forward position in order for the craft to ad- vance. F10L26Y TYPICAL 1. Reverse gate in middle position REVERSE F10L24Y To obtain reverse, pull shift lever com- TYPICAL pletely. The reverse gate will be in 1.

  • Page 81: Boarding From A Dock

    NOTE: To obtain maximum efficiency A craft needs some throttle to turn. and control from the reverse, increase Practice in a safe area applying the engine speed to slightly above idle. throttle and turning away from an Too much RPM will create water tur- imaginary object.

  • Page 82: Boarding From The Water

    Boarding from the Water Starting WARNING WARNING Inexperienced riders should practice Engine exhaust fumes contain car- how to get aboard close to shore bon monoxide (CO) which can ac- first before attempting to board in cumulate in and around the boat deeper water.

  • Page 83: Crossing Waves

    Crossing Waves Beaching Reduce speed. Always be prepared to CAUTION: It is not recommended to steer and balance as necessary. run the craft to the beach. When crossing wakes, always keep a Come slowly to the beach and shut off safe distance from boat ahead.

  • Page 84: Post-Operation Care

    POST-OPERATION CARE Cooling System Flushing WARNING General Allow engine to cool before per- Flushing the cooling system with fresh forming any maintenance. water is essential to neutralize the cor- rosive effects of salt or other chemical products present in water. It will help to General Care remove sand, salt, shells or other parti- Should water be present in the bilge...

  • Page 85: Special Procedure

    SPECIAL PROCEDURE Engine Overheating Pull shower out of its receptacle com- pletely then press shower button until CAUTION: If the monitoring beeper water is drained. Reinstall shower in continuously sounds, stop engine its receptacle. immediately. Water will drain into bilge and out Refer to M Jet Drive Operator‘s Guide.

  • Page 86: Jet Pump Water Intake And Impeller Cleaning

    Stop main pump when potable water CAUTION: Avoid craft operation in tank is empty. weeded areas. If unavoidable, vary craft speed. Weeds tend to entangle Drain remaining water in system as de- more at steady and slow speeds. In- scribed hereinbefore in DRAINAGE. spect water intake grate for damage.

  • Page 87: Maintenance

    MAINTENANCE Emission Component Engine Emissions Maintenance Information Maintenance, replacement, or re- Manufacturer’s Responsibility pair of the emission control devices Beginning with 1999 model year en- and systems may be performed by gines, manufacturers of marine en- any marine SI (spark ignition) en- gines must determine the exhaust gine repair establishment or individ- emission levels for each engine horse-...

  • Page 88: Lubrication

    Owner Responsibility EPA INTERNET WEB SITE: www.epa.gov The owner/operator is required to have engine maintenance performed to WARNING maintain emission levels within pre- scribed certification standards. Only perform procedures as de- tailed in this guide. It is recommend- The owner/operator is not to, and should ed that the assistance of an autho- not allow anyone to modify the engine rized Sea-Doo dealer be periodically...

  • Page 89: Periodic Inspection

    Additional Lubrication Throttle Cable BOMBARDIER LUBE lubricant or equiv- Activate the throttle lever throughout alent will help to prevent corrosion and its full range of motion. It must operate maintain proper operation of moving smoothly. Refer to an authorized mechanisms. Sea-Doo dealer if adjustment is neces- sary.

  • Page 90: Reverse Gate

    Refer to an authorized Sea-Doo dealer if an adjustment is necessary. WARNING Ensure the steering/jet pump nozzle operate freely from side to side and is not stressing the steering cable. Reverse Gate WARNING Ensure the shifter and reverse gate operate freely and are not stressing F04H62Y the reverse cable.

  • Page 91: Navigation Light Bulb Replacement

    Navigation Light Bulb Replacement Bow Light F04H2TY TYPICAL 1. Lift and remove bulb F04H2QY TYPICAL The assembly is essentially the re- 1. Gently pry here with a screwdriver verse of removal procedures. However, pay particular attention to the following. Apply dielectric grease on bulb contact surface.
  • Page 92 To replace lens, simply loosen plastic nut then pull lens out of cover. F04H2VY TYPICAL 1. Pull bulb out Apply dielectric grease on new bulb contact surface. The assembly is the reverse of remov- al procedure. F14L0UY 1. Grommet Boarding Light 2.

  • Page 93: General Inspection And Cleaning

    General Inspection and Wash windscreen with Bombardier cleaner or equivalent (P/N 293 110 001 Cleaning — 400 g) and water. For fine scratches Inspection and scuff marks removal, use a wind- shield polisher for acrylic, lucite, poly- Check engine compartment for any carbonate and similar materials.

  • Page 94: Storage And Preseason Preparation

    STORAGE AND PRESEASON PREPARATION WARNING WARNING Because fuel and oil are flamma- Always use a biodegradable anti- ble, have an authorized Sea-Doo freeze solution specially formulat- sport boat dealer inspect the fuel ed for potable water system pro- and oil systems integrity as speci- tection.

  • Page 95: Preseason Preparation

    Propulsion System The engine cover should be left partial- ly opened during storage. This will Refer to M Jet Drive Operator‘s Guide. avoid engine compartment condensa- tion and possible corrosion. Craft Cleaning/Repair If the craft is to be stored outside, cov- Wash the body and the trailer with er it with a vented opaque tarpaulin to soap and water solution (only use mild...

  • Page 96: Periodic Inspection Chart

    PERIODIC INSPECTION CHART FREQUENCY DESCRIPTION ✔ ✔ ➁ Fire extinguisher condition/mounting GENERAL ➀ ✔ ✔ Lubrication/corrosion protection ✔ ✔ ✔ ENGINE Exhaust system fasteners/hoses Ensure exhaust clamps are in place and ✔ secure Inspect for leaking exhaust system components (such as rust and/or black ✔...
  • Page 97 FREQUENCY DESCRIPTION Main and fountain water pumps ✔ ✔ ➁ operation POTABLE ✔ ✔ Water filter cleaning WATER Potable water system SYSTEM ✔ rinsing/disinfection ✔ ✔ Hoses condition ✔ ✔ ✔ Main battery cut-off switch ✔ ✔ ✔ ➁ Lights condition/operation ✔...

  • Page 98: Specifications

    SPECIFICATIONS ENGINE ISLANDIA (240 EFI) Number of engines V-6 Mercury engine, 2 stroke Engine type (240 EFI) Induction type Reed valve Exhaust system Mercury type Type See MERCURY SPECIFICATIONS Lubrication Oil type See MERCURY SPECIFICATIONS Number of cylinders Displacement 2500 cm³ (152.53 in...
  • Page 99 PROPULSION ISLANDIA (240 EFI) Propulsion system Mercury Sport Jet Number of jet pumps Jet pump type Axial flow, single stage Pivoting angle of direction (nozzle) ~ 26° Minimum required water level See MERCURY SPECIFICATIONS for jet pumps DIMENSIONS Overall length 6.7 m (22 ft)
  • Page 100 ENGINE ISLANDIA (250 OPTIMAX) Number of engines V-6 Mercury engine, 2 stroke Engine type (250 Optimax) Induction type Reed valve Exhaust system Mercury type Type See MERCURY SPECIFICATIONS Lubrication Oil type See MERCURY SPECIFICATIONS Number of cylinders Displacement 3000 cm³ (183 in...
  • Page 101 PROPULSION ISLANDIA (250 OPTIMAX) Propulsion system Mercury Sport Jet Number of jet pumps Jet pump type Axial flow, single stage Pivoting angle of direction (nozzle) ~ 26° Minimum required water level See MERCURY SPECIFICATIONS for jet pumps DIMENSIONS Overall length 6.7 m (22 ft)

  • Page 102: Si Metric Information Guide

    SI* METRIC INFORMATION GUIDE BASE UNITS DESCRIPTION UNIT SYMBOL length ..........meter........mass............ kilogram......force ............ newton ....... liquid............ liter ........temperature......... Celsius........ °C pressure ..........kilopascal ......torque..........newton-meter..... N•m land velocity......... kilometer per hour ....km/h navigation velocity....... knot ........

  • Page 103: Warranty Information

    WARRANTY INFORMATION...

  • Page 104: Bombardier Limited Warranty For Model Year 2004 Sea-Doo Sport Boats Sold In The United States And Canada

    BOMBARDIER LIMITED WARRANTY FOR MODEL YEAR 2004 SEA-DOO ® SPORT BOATS SOLD IN THE UNITED STATES AND CANADA 1. SCOPE Bombardier Motor Corporation of America* (“Bombardier”) warrants its new and unused Model Year 2004 Sea-Doo sport boats (“Sport Boat”) sold by authorized Sea-Doo sport boat Dealers in the fifty United States and Canada (“Dealer”) will be free from defects in material and workmanship for the period and under the conditions below.
  • Page 105 3. CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only after the purchaser and Dealer have: (i) completed and documented the Bombardier specified pre-delivery inspection process; and properly registered the Sport Boat. Only the original purchaser and any subsequent owners who reside in the United States or Canada and have purchased the Sport Boat from a U.S.
  • Page 106 • Damage resulting from removal of parts, improper repairs, service, mainte- nance, or modification, or use of parts or accessories not manufactured or approved by Bombardier, which in its reasonable judgment, are either incom- patible with Sport Boats or adversely affect its operation, performance, or du- rability, or resulting from repairs done by a person that is not an authorized Dealer;...
  • Page 107 No distributor, Dealer or any other person is authorized to make any affirmation, representation or warranty regarding a Sport Boats other than those contained in this limited warranty and, if made, shall not be enforceable against Bombardier. Bombardier reserves the right to modify this warranty at any time, although such modification will not alter the warranty conditions applicable to the Sport Boats sold while this warranty was in effect.

  • Page 108: California Emission Control Warranty Statement For Model Year 2004 Sea-Doo Sport Boats Equipped Witha Rotax Engine(S)

    CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT FOR MODEL YEAR 2004 ® SEA-DOO SPORT BOATS EQUIPPED WITH A ROTAX ® ENGINE(S) If your Sea-Doo sport boat has an engine other than a Rotax engine, the warranty issued by that engine manufacturer will apply. Your Model Year 2004 Sea-Doo sport boat (“Sport Boat”) equipped with a Rotax engine(s) has a special environmental label required by the California Air Resourc- es Board.

  • Page 109: Your Emission Control Warranty Rights And Obligations

    Three Stars - Ultra Low Emission The three-star label identifies engines that meet the Air Resources Board’s Per- sonal Watercraft and Outboard marine engine 2008 exhaust emission standards or the Sterndrive and Inboard marine engine 2003 exhaust emission standards. Engines meeting these standards have 65% lower emissions than One Star - Low Emission engines.
  • Page 110 Parts covered for a Model Year 2004 Sea-Doo Sport Boat Sportster LE DI equipped with a Rotax engine(s): Air Lines Coolant Temp. Sensor Fuel Rail Throttle Position Sensors Rave Valve Ignition Coil Reed Valve Manifold Temp. Sensor Tuned Pipe Manifold Air Press. Sensor High-Tension Ignition Wires Crankshaft Posit.

  • Page 111: Owner's Warranty Responsibilities

    The emission warranty covers damage to other engine components that is caused by the failure of a warranted part. The Bombardier Operator’s Guide provided contains written instructions for the proper maintenance and use of your Sport Boat. All emission warranty parts are warranted by Bombardier for the entire warranty period of the Sport Boat, unless the part is scheduled for replacement as required maintenance in the Operator’s Guide.

  • Page 112: Bombardier International Limited Warranty For Model Year 2004 Sea-Doo Sport Boats

    BOMBARDIER INTERNATIONAL LIMITED WARRANTY FOR MODEL YEAR 2004 SEA-DOO ® SPORT BOATS 1. SCOPE Bombardier Inc. (“Bombardier”) warrants its new and unused Model Year 2004 Sea-Doo sport boats (“Sport Boat”) that are sold by authorized Sea-Doo sport boat Distributors/Dealers outside of the fifty United States and Canada (“Distributor/ Dealer”) from defects in material and workmanship for the period and under the conditions below.
  • Page 113 4. WHAT TO DO TO OBTAIN WARRANTY COVERAGE The owner must notify an authorized Distributor/Dealer within two (2) days of the appearance of the defect and must promptly bring the Sport Boat, including any defective part, to Distributor/Dealer (in any event, within the warranty period) and must provide Distributor/Dealer with reasonable opportunity to repair the defect.
  • Page 114 • Operation with fuel, oils or lubricants that are not suitable for the Sport Boat (see Operator’s Guide); • Damage from rust, corrosion or exposure to the elements; • Damage from cooling system or jet pump blockage by foreign material; •...
  • Page 115 8. TRANSFER If the ownership of a product is transferred during the warranty coverage period, this warranty shall also be transferred and be valid for the remaining coverage period provided that BOMBARDIER is notified of such transfer of ownership in the following way: BOMBARDIER or an authorized BOMBARDIER Distributor/Dealer receives a proof that the former owner agreed to the transfer of ownership, in addition to...

  • Page 116: Web Sites

    WEB SITES Bombardier Sea-Doo Website: www.sea-doo.com Canadian Coast www.ccg-gcc.gc.ca/obs-bsn/sbg-gsn/main_e.htm Guard United States www.uscgboating.org/regulations/boating_laws.htm Coast Guard Alabama www.dcnr.state.al.us/mp/menu.htm Alaska www.dnr.state.ak.us/parks/boating Arizona www.azgfd.com Arkansas www.agfc.state.ar.us/ California www.dbw.ca.gov Colorado http://parks.state.co.us/boating/ Connecticut http://dep.state.ct.us/rec/prgactiv.htm Delaware www.dnrec.state.de.us/fw/fwwel.htm Florida http://floridaconservation.org/law (freshwater) Florida www.dep.state.fl.us/law (saltwater) Georgia www.boat-ed.com Hawaii www.hawaii.gov/dlnr/dbor/dbor Idaho www.idahoparks.org/rec/boating.html...
  • Page 117 Nebraska www.ngpc.state.ne.us/boating Nevada http://www.boatnevada.org/ New Hampshire www.state.nh.us/safety/ss/links.html New Jersey www.state.nj.us/mvs/boats.htm www.emnrd.state.nm.us/nmparks/pages/question/regulate/rules/nm New Mexico ac172.pdf New York www.nysparks.com North Carolina www.ncwildlife.org/fs_index_02_regulations.htm North Dakota http://www.state.nd.us/gnf/boating/ Ohio www.dnr.state.oh.us/odnr/watercraft Oklahoma www.boat-ed.com Oregon www.osmb.state.or.us Pennsylvania www.fish.state.pa.us Rhode Island www.state.ri.us/dem/topics/boating.htm South Carolina www.dnr.state.sc.us/etc/boating.htm South Dakota www.state.sd.us/gfp/divisionwildlife/boating/index.htm Tennessee www.state.tn.us/twra/boatmain.html Texas...

  • Page 118: List Of Distributors

    LIST OF DISTRIBUTORS NORTH AMERICA BOMBARDIER MOTOR CORPORATION OF AMERICA (Except Puerto Rico) 7575, Bombardier Court P.O. Box 8035 WAUSAU, WI. 54401 Phone: (715) 848-4957 Fax: (715) 847-6879 http://www.bombardier.com CANADA BOMBARDIER INC. RECREATIONAL PRODUCT Alberta 75, J.A. BOMBARDIER ST. British Columbia SHERBROOKE, QC Manitoba J1L 1W3...

  • Page 119: Declaration Ce Of Conformity

    DECLARATION CE OF CONFORMITY DECLARATION CE OF CONFORMITY DECLARATION OF CONFORMITY Application of Council Directives: 94/25/CE — Recreational craft 89/336/CEE — Electromagnetic compatibility Standards to which conformity is declared: ISO 7840, ISO 8469, ISO 8665, ISO 8846, ISO 8848, ISO 8849, ISO 9094, ISO 9097, ISO 10087, ISO 10088, ISO 10133, ISO 10240, ISO 11105, ISO 11591, ISO 11592, ISO 12215, ISO 12216, ISO 13592, COLREGS, ABYC H-5,...

  • Page 120: Homologation And Certification

    Homologation and Certification These boats comply with the following standards: STANDARD TYPE OF CERTIFICATION United States Coast Guard Self certification Canadian Coast Guard Self certification Russian Maritime Register of Shipping Certify by Russian Maritime Register of Shipping 8, Dvortsovaya Nab., 191186 St.

  • Page 121: Operator's Guide Confirmation Of Receipt

    Operator’s Guide Confirmation of Receipt Your dealer Name: Address: Will assist you and help you to resolve any problems you may have. Upon delivery of your sport boat, complete and sign the form hereunder and forward it to your dealer in order to be covered by our warranty. Warranty conditions are as detailed in the Warranty Section of this guide.

  • Page 122: Privacy Information

    PRIVACY INFORMATION We wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive information on our products, services and offers, please let us know by writing to the address below.
  • Page 123 CHANGE OF ADDRESS CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your craft becomes necessary.
  • Page 124 CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary.

  • Page 125: Change Of Address

    CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your craft becomes necessary.
  • Page 126 CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary.
  • Page 127 CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your craft becomes necessary.
  • Page 128 CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary.
  • Page 129 SPORT BOAT MODEL No. HULL IDENTIFICATION NUMBER (H.I.N.) MERCURY OR ROTAX ENGINE IDENTIFICATION NUMBER (E.I.N.) Owner: NAME STREET CITY STATE/PROVINCE ZIP/POSTAL CODE Purchase Date YEAR MONTH Warranty Expiry Date YEAR MONTH To be completed by the dealer at the time of the sale. DEALER IMPRINT AREA Please verify with your selling dealer to ensure your SEA-DOO craft has been registered with Bombardier.

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