Pdi Checklist Sample; Pre Delivery Inspection Procedures - BMW R 1200 CL Service Manual

R 1200 CL

PDI Checklist Sample

BMW Motorcycles
Pre-delivery check
R 1150 R
_______________________
Customer Name
_______________________
Repair Order Number / Date
Inspect crate on receipt for signs of damage, start vehicle history file
Uncrating the motorcycle
- Remove document package from crate wrap
- Unpack and check for missing items; complete QEW if needed for missing parts
- Clean brake rotors prior to moving from crate
- Complete assembly using BMW uncrating and assembly instructions
( ( H H a a v v e e a a s s s s i i s s t t a a n n c c e e m m o o v v i i n n g g a a n n I I n n t t e e g g r r a a l l A A B B S S e e q q u u i i p p p p e e d d m m o o t t o o r r c c y y c c l l e e p p r r i i o o r r t t o o b b a a t t t t e e r r y y c c o o n n n n e e c c t t i i o o n n ) )
- Adjust Handlebars to prevent damage of fuel filler door (R 1200 CL)
- Equalize pressure in front forks (R1100S)
- Clean entire motorcycle of transport preservatives
Check complete specification delivery:
- Keys,Tools, Handbooks and documents (including warranty information)
- Retailer directory/retailer business cards
- Documentation for installed options
Battery:
- Remove battery
- Add battery acid
- Allow battery to cool prior to charging
- Charge battery at 10% AH rating until fully charged
- Grease the terminal posts
- mark in service date
Check and adjust front and rear brake fluid levels.
Integral ABS equipped - check brake fluid level at the modulator.
Integral ABS equipped - Perform bleed test with BMWMoDiTeC
(
Print test results, attach to RO and file in Vehicle History File)
Check function of side stand safety function
Check and adjust rear shock preload basic setting
Check torque setting of the rear wheel retaining bolts _______lb/ft
Adjust tire pressures to specification - Front ______PSI, Rear ______PSI
Check engine oil level, correct if necessary
Check clutch fluid, correct if necessary
Check headlamp (basic setting), correct if necessary
Fuel the motorcycle (full tank of fuel prior to customer delivery)
Safety / operating check as final inspection:
- Cold start / idle speed
- Clutch, gear shifting, - Steering
- Front / rear brakes and ABS
- Indicator and warning lights, instruments, lighting, horn and signalling equipment
- Check function of Cruise Control (R 1200 CL)
- Function of optional equipment (radio, alarm, etc.)
- Test ride 15 miles, check for fluid leaks
- Visual quality check
50
R 1100 S R 1150 RT
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Serial Number / Mileage
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Technician Signature
R 1150 GS R 1200 C
BMW
Pre-delivery Inspection
R 1200 CL
R 1200 CL Introduction