Travis Industries 864 HO Installation Manual
Direct vent fireplace
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- Installation manual (60 pages) ,
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- Owner's manual (26 pages)
Table of Contents
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WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
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Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
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Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance may be installed in
an aftermarket permanently
located, manufactured home (USA
only) or mobile home, where not
prohibited by local codes.
This appliance is only for use
with the type(s) of gas indicated
on the rating plate. A conversion
kit is supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to
the home-owner and explain operation
of this heater.
© Copyright 2010, T.I.
$10.00
100-01254_000
4100728
864 HO GS Fireplace
Featuring the
• Direct Vent Fireplace
• Natural Gas or Propane
• Vent Horizontally or Vertically
• Standard Residential
• Mobile Home Approved
Tested and Listed by
Report # 100162735PRT-001 - ANSI Z21.88
www.travisproducts.com
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275
Burner
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Table of Contents
Related Manuals for Travis Industries 864 HO
Summary of Contents for Travis Industries 864 HO
- Page 1 864 HO GS Fireplace Featuring the Burner • Direct Vent Fireplace • Natural Gas or Propane • Vent Horizontally or Vertically • Standard Residential • Mobile Home Approved Tested and Listed by Report # 100162735PRT-001 - ANSI Z21.88 WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
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Page 2: Table Of Contents
Table of Contents Overview ................3 Glass Frame Removal and Installation (continued) ..... 40 Listing Details ..............3 Fireback Installation ............41 Installation Options .............. 6 Log Set Installation .............. 42 Heating Specifications ............6 Back Log ................. -
Page 3: Overview
Introduction and Important Information Overview This manual details the installation requirements for the 864 HO GS fireplace. For operating and maintenance instructions, refer to the 864 HO GS Owner's Manual (part # 100-01253). Listing Details This appliance was listed by Intertek Test Labs to ANSI Z21.88. -
Page 4: Safety Warnings
Safety Precautions Safety Warnings: • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. • This unit must be installed by a qualified installer to prevent the possibility of an explosion. • This appliance must be installed in accordance with all local codes, if any;... - Page 5 Safety Precautions Safety Warnings (continued): • Allow the heater to cool before carrying out any maintenance or cleaning. • Operate the heater according to the instructions included in this manual. • If the main burners do not start correctly turn the gas off and call your dealer for service. •...
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Page 6: Installation Options
Features and Specifications Installation Options • • Residential or Mobile Home Raised or Floor Placement • • Straight or Corner Placement Internal or External Chase • • Flush or Recessed Face Bedroom Approved Heating Specifications Natural Gas Propane Approximate Heating Capacity (in square feet)* Up to 2,500 Up to 2,500 Maximum BTU Input Per Hour... -
Page 7: Packing List
Installation (for qualified installers only) Packing List • • Propane Conversion Kit On/Off Switch, Cover Plate, and Wire • • Log Set 4 AA Batteries, 1 9Volt Battery • Grate Additional Items Required • 864 Fireback • Direct Vent • Gas Line Equipment (shutoff valve, pipe, etc.) •... -
Page 8: Massachusetts Requirements
Installation (for qualified installers only) Massachusetts Requirements NOTE: The following requirements reference various Massachusetts and national codes not contained in this document. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:... -
Page 9: Fireplace Placement Requirements
Installation (for qualified installers only) Fireplace Placement Requirements • Fireplace must be installed on a level surface capable of supporting the fireplace and vent • Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet) •... -
Page 10: Min. Framing Dimensions
Installation (for qualified installers only) Min. Framing Dimensions – Rear Vent 56-3/8" 1432mm 48" 1219mm 41-1/4" 1048mm 20-3/4" (527mm) © Travis Industries 4100728 100-01254_000... - Page 11 Installation (for qualified installers only) Min. Framing Dimensions – Top Vent NOTE: When the vent is routed vertically the framing must accommodate the vent and required 1” clearance. The framing dimensions below reflect the additional 1” depth required. 56-3/8" 1432mm 48"...
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Page 12: Nailing Brackets
Installation (for qualified installers only) Nailing Brackets The fireplace has nailing brackets on both sides. Secure the fireplace to the framing. NOTE: Make sure the fireplace is square and plumb when placed in the framing. Measured corner- to-corner the fireplace should be square (approx. 54-7/8” – 1394mm). See the illustration below. Use shims to insure the fireplace is square. -
Page 13: Corner Installations - Rear Vent Configuration
Installation (for qualified installers only) Corner Installations - Rear Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). NOTE: When venting horizontally, use minimum vent kit “C” (96200316) with one additional 45° elbow. Typically Minimum 1/2"... -
Page 14: Gas Line Requirements
Installation (for qualified installers only) Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS: • Flexible connector must not be longer than 36 inches. •... -
Page 15: Gas Line Location
Installation (for qualified installers only) Gas Line Location 6-1/4" 159mm 10-3/4" 273mm 6-1/4" 159mm 10-3/4" 273mm © Travis Industries 4100728 100-01254_000... -
Page 16: Electrical Connection
Installation (for qualified installers only) Electrical Connection • The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and must meet all local codes. • Make sure the household breaker is shut off prior to working on any electrical lines. •... -
Page 17: Optional Wall Switch Or Thermostat Installation
Installation (for qualified installers only) Optional Wall Switch or Thermostat Installation Do not connect 110-120 VAC to the gas control valve or wiring system of this fireplace. The switch and wiring must be installed by a qualified installer. This fireplace includes an optional wall switch (with wire) to operate the fireplace burner without accessing the internal on/off switch. -
Page 18: Vent Requirements
Installation (for qualified installers only) Vent Requirements • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it's own separate vent system. -
Page 19: Vent Location And Vent Shield Position
Installation (for qualified installers only) Vent Location and Vent Shield Position Make sure shield Make sure shield is at 90 deg. is at 45 deg. 21-3/4" 16-3/4" 552mm 425mm 43-1/2" 48" 1105mm 1035mm © Travis Industries 4100728 100-01254_000... -
Page 20: Approved Vent Configurations
Installation (for qualified installers only) Approved Vent Configurations Restrictor Position • Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor positions. -
Page 21: Intake Restrictor
Installation (for qualified installers only) Intake Restrictor 3/8" Wrench (closed) # 5 (open - stock position) # 1 Position 3 © Travis Industries 4100728 100-01254_000... -
Page 22: Vent Configuration: Horizontal Termination (No Vertical Rise)
Installation (for qualified installers only) Vent Configuration: Horizontal Termination (no vertical rise) • NOTE: A Wall thimble (part #58DVA-WTU) is required. • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. • NOTE: When venting horizontally, use minimum vent kit “C”... -
Page 23: Vent Configuration: Horizontal Termination (With Vertical Rise)
Installation (for qualified installers only) Vent Configuration: Horizontal Termination (with vertical rise) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. • Up to five elbows (45° or 90°) may be used. •... -
Page 24: Vent Configuration: Vertical Termination
Installation (for qualified installers only) Vent Configuration: Vertical Termination • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. 40’ (12m) max 40’ (12m) max • Up to five elbows (45° or 90°) may be used. -
Page 25: Termination Requirements
Installation (for qualified installers only) Termination Requirements Venting terminals shall not be recessed into a wall or siding. Minimum 9" (229mm) clearance from any door or window Roof Minimum 12" (305mm) above any grade, veranda, porch, deck or balcony Surface Minimum 1"... -
Page 26: Hearth Requirements
Installation (for qualified installers only) Hearth Requirements Do not build a hearth more than 1" (25mm) above the baseplate (this area must Floor Mounted remain clear for the access Fireplaces door). If installed near carpet or other combustible flooring, the fireplace must be raised so the base of the unit is above the carpet surface or flooring material. -
Page 27: Facing Requirements
Installation (for qualified installers only) Facing Requirements • The included fiber board is required and must remain attached to the fireplace (see “a” below). • Non-combustible facing must extend 7-3/4” (197mm) above the face of the fireplace (see “c” below). Drywall or other combustible may not be place on top of this non-combustible area. -
Page 28: Facing And Faceplate Installation
Installation (for qualified installers only) Facing and Faceplate Installation Upgrade faces are available for this fireplace and may influence facing installation. Consult with your Travis Dealer if you are using an upgrade face. Tile Line Any non-combustible facing under 1" (25mm) thick (see "Thin Facing" on page 31). Masonry Line Any non-combustible over 1"... -
Page 29: Optional Faceplates - Sizing Chart
Installation (for qualified installers only) Optional Faceplates – Sizing Chart Name Height Width Notes FPX Faces 35-3/4” (908mm) 41” (1041mm) Arch Faces have a 45-3/4” (1162mm) Radius – May fit over top of tile facing Avalon Faces 34-1/8” (867mm) 36-7/8” (937mm) Optional facing will butt to edge of faceplate (tile line) Lopi Faces 35-3/4”... - Page 30 Installation (for qualified installers only) Special Instructions for Louvered Grills / Rosario Faces The above grill/faces require the inner grill deflectors to be removed. See the instructions below. Remove the four inner deflectors (use needle-nose pliers if necessary). These tabs bend down to allow for removal.
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Page 31: Thin Facing Installation (Tile, Marble, Or Other Non-Combustible Under 1" (25Mm) Thick)
Installation (for qualified installers only) Thin Facing Installation (tile, marble, or other non-combustible under 1" (25mm) thick) Upgrade faces are available for this fireplace and may influence facing installation. Consult with your Travis Dealer if you are using an upgrade face. Facing is installed to this edge of the fireplace. -
Page 32: Thin Facing Installation (Tile, Marble, Under 1" (25Mm) Thick) - Side View
Installation (for qualified installers only) Thin Facing Installation (tile, marble, under 1" (25mm) thick) - Side View Raised Fireplace Tile or other facing under 1’’ (25mm) (with no Hearth) thick. Face SIDE OF FIREPLACE Note how the facing extends 1’’ (25mm) above the base of the fireplace. -
Page 33: Thick Facing Installation (Stone, Brick, Or Other Non-Combustible Over 1" (25Mm) Thick)
Installation (for qualified installers only) Thick Facing Installation (stone, brick, or other non-combustible over 1" (25mm) thick) If using a Fireplace Xtrordinair (FPX) arched face, see "Thick Facing with a Fireplace Xtrordinair Arched Faces" on page 34. Do not install masonry (or other material) in front of the fireplace. -
Page 34: Thick Facing With Fireplace Xtrordinair (Fpx) Arched Faces
Installation (for qualified installers only) Thick Facing with Fireplace Xtrordinair (FPX) Arched Faces The following illustration shows facing considerations for those fireplaces utilizing FPX arched faces. The facing must be non-combustible and over 1" (25mm) in depth. Masonry Line The Fireplace Xtrordinair 864 Masonry Template is recommended for masonry installation (sku 98500688). -
Page 35: Thick Facing Installation - Side View
Installation (for qualified installers only) Thick Facing Installation - Side View Floor-Mounted Fireplace (with Hearth) Masonry or other non-combustible over 1’’ (25mm) thick SIDE OF FIREPLACE Face Hearth (note how it extends under the face - max. 1’’ (25mm) thick). The fireplace may be raised to accommodate thicker hearth materials. -
Page 36: Mantel Requirements
Installation (for qualified installers only) Mantel Requirements • Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured from the non-combustible facing) must fall within the shaded portion of the table. • Any material above the fireplace that protrudes more than 3/4” (19mm) from the non-combustible facing is considered a mantel and must meet the mantel requirements. -
Page 37: Steps For Finalizing The Installation
Installation (for qualified installers only) Steps for Finalizing the Installation Remove the glass frame (see page 39). NOTE: If using propane (LP) convert the appliance prior to installing the logs. We recommend you purge the gas line at this time (with the glass frame removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. -
Page 38: Air Shutter Adjustment
Installation (for qualified installers only) Start the heater. 10. Leak test all gas joints. 11. Check the air shutter following the directions below. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. -
Page 39: Glass Frame Removal And Installation
Installation (for qualified installers only) Glass Frame Removal and Installation Warning: The appliance must be completely cool before removing the glass frame. Warning: Do not strike or slam the glass frame. Warning: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. -
Page 40: Glass Frame Removal And Installation (Continued)
Installation (for qualified installers only) Glass Frame Removal and Installation (continued) The latch can come loose from glass frame anchor. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the latch if it becomes loose. Hold the latch at an angle and insert it into the slot on the glass frame anchor. -
Page 41: Fireback Installation
Installation (for qualified installers only) Fireback Installation WARNING: Turn off gas to the appliance and make sure it has fully cooled prior to conducting service. 1. Remove the grate. 2. Install the firebacks following the directions below. Remove the clips on both sides (these clips have key- Place the rear fireback in place. -
Page 42: Log Set Installation
Installation (for qualified installers only) Log Set Installation Back Log Install the back log as shown below. Make sure the bottom of the log lays flat against the two steel platforms on the burner (see arrows below). REAR LOG NOTE: Make sure the log is pushed all the way to the back. -
Page 43: Right Log
Installation (for qualified installers only) Right Log Install the right log as shown below. Position the log so the back edge contacts the metal plate on the burner and does not cover any burner holes. © Travis Industries 4100728 100-01254_000... -
Page 44: Center Log
Installation (for qualified installers only) Center Log Install the center log as shown below. © Travis Industries 4100728 100-01254_000... -
Page 45: Left Twig
Installation (for qualified installers only) Left Log Install the left log as shown below. Left Twig Install the left twig as shown below. © Travis Industries 4100728 100-01254_000... -
Page 46: Right Twig
Installation (for qualified installers only) Right Twig Install the right twig as shown below. Right Branch Install the right branch as shown below. © Travis Industries 4100728 100-01254_000... -
Page 47: Ember Installation
Installation (for qualified installers only) Ember Installation Install the embers as shown below. Make sure to cover the screws on the burner and any fireback seams with embers to create an aesthetic firebox. Rock Wool Installation The included rock wool is placed on top of the burner to enhance the glow from the burner. The rock wool works best when it is applied in a very thin, porous layer. -
Page 48: Lp Conversion Instructions
Installation (for qualified installers only) LP Conversion Instructions Convert the appliance prior to installing the gas line to ensure proper gas use. Remove the glass (see page 37). Remove the logs and embers (if installed - page 42) Remove the grate and burner (see illustration to the right). - Page 49 Installation (for qualified installers only) Follow the directions below to replace the orifices. 1/2" Wrench Rear Burner Orifice Front Burner Orifice Apply thread sealant to the LP orifices prior to installation. Use Use a 1/2" open end wrench the chart below to identify the to unscrew the two orifices.
- Page 50 Installation (for qualified installers only) Install the new manifold cover included in the LP conversion kit (see illustration below). Remove the pilot orifice following the instructions below. Replace with the propane pilot orifice Lift the pilot hood Remove the orifice and replace with the LP orifice. Screw the off the pilot orifice all the way in and replace the pilot hood.
- Page 51 Installation (for qualified installers only) 10 Replace the remaining firebox components. NOTE: Make sure the log is pushed all the way to the back of the firebox. This prevents sooting under the log.. 11 Replace the glass. 12 Remove and discard the screws (see “a” below) holding the stock regulator in place (see “b” below). Remove the stock regulator and gasket (see “c”...
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Page 52: Andiron Installation
Optional Equipment (for qualified installers only) Andiron Installation The optional andirons should be installed prior to installing the logs. See the directions below for installation. Remove the grate from the firebox. Remove and discard the two andiron prongs (see step “a” to the right). 11/32"... -
Page 53: Greensmart™ Remote Control Installation
Optional Equipment (for qualified installers only) GreenSmart™ Remote Control Installation Packing List • Transmitter • Receiver (with Cover Plate & Switch) • Fan Control Module • Velcro • LP or NG Stepper Motor (with screws and label - attaches to Valve) •... - Page 54 Optional Equipment (for qualified installers only) Overview The GreenSmart remote installs onto a 864 fireplace and replaces the stock wiring harness. Before installing, familiarize yourself with the stock and updated wiring diagrams (see the illustrations on this page and and following page). Stock Wiring Diagram Spark Rod Accent...
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Page 55: Greensmart Wiring Diagram
Optional Equipment (for qualified installers only) GreenSmart Wiring Diagram Spark Rod Pilot Comfort Control Sensor Valve PILOT DIGITAL SENSOR FIREPLACE BURNER CONTROL SPARK ROD DIAGNOSTIC Pilot VALVE COMMAND POWER Ground GROUND BURNER CONTROL RECEIVER Orange Green Remote Yellow / Green Receiver IPI / CPI Blue... -
Page 56: Installation
Optional Equipment (for qualified installers only) Installation WARNING: Make sure power to the fireplace has been shut off prior to installation. NOTE: Refer to the wiring diagram on page 62 while making wiring harness connections. Remove the concealment cove (see Figure 1). Figure 1 Unscrew the four screws holding the control cover in place (see Figure 2). - Page 57 Optional Equipment (for qualified installers only) Disconnect the molex connector leading to the gas control valve (see Figure 5). WARNING: The tabs on the gas control valve are fragile. Take care when removing the molex connector to not pull or damage the wires or tabs. Figure 5 Disconnect the two leads on the back of the control panel for the IPI / CPI switch (continuous pilot / greensmart pilot –...
- Page 58 Optional Equipment (for qualified installers only) Unscrew the on/off/battery plate from the control panel (see Figure 9). Pull the plate and wiring forward (see Figure 10). Figure 10 Figure 9 The control panel has plastic wire-locks attached to the back (see Figure 11). Un-hook the wires from the wire-locks and remove the wiring harness, plate, battery holder, and ac adapter (see Figure 12).
- Page 59 Optional Equipment (for qualified installers only) The stepper motor (adjustable regulator) has an installation sheet included with it – make sure to follow all of the directions. Place the stepper motor on the gas control valve (see Figure 14) – MAKE SURE IT IS CORRECTLY ORIENTED.
- Page 60 Optional Equipment (for qualified installers only) Attach the blue and white wires to the IPI/CPI switch (see Figure 19). Connect the wiring harness to the stepper motor (see Figure 20). Figure 20 Figure 19 Attach the wiring harness to the comfort control valve connection (see Figure 21). Figure 21 Place the fan controller near the front of the fireplace to the left and connect it to the wiring harness (see Figure 22).
- Page 61 Optional Equipment (for qualified installers only) Disconnect the power lead from accent light and connect it to the power lead included with this kit (see Figure 24). Attach the power lead to the fan controller in the “AUX OUT” receptacle (see Figure 25).
- Page 62 Optional Equipment (for qualified installers only) Pull the “RECEIVER” connector through the control panel and attach to the receiver (see Figure 27). Then attach the receiver to the control panel with the two #8 machine screws (see Figure 28). Figure 28 Figure 27 Place batteries into the receiver and transmitter (see Figure 29).
- Page 63 Optional Equipment (for qualified installers only) Figure 31 Figure 32 Clip any excess wiring into the wire clips on the back of the control panel (see Figure 33). Use the included wire ties, if necessary, to keep all wiring from contacting any hot or moving components.
- Page 64 Index Accent Light Bulb Replacement ............26 Air Shutter Adjustment ..............21 Altitude Considerations ..............11 Approved Vent Configurations ............12 Approved Vent .................. 11 Before You Begin ................24 BTU Specifications ................5 Clearances ..................6 Continuous Pilot / GreenSmart™ Pilot Switch ........25 Dimensions ..................
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