Yamaha 212SS Owner's Manual
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Yamaha 212SS Owner's Manual

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212SS & 212X
owner's/operator's manual
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Summary of Contents for Yamaha 212SS

  • Page 1 212SS & 212X owner’s/operator’s manual Read this manual carefully before operating this boat.
  • Page 2 The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. YAMAHA LIT-CALIF-65-01 Read this manual carefully before operating this boat. This manual should stay with the boat if sold.
  • Page 3 TO THE OWNER Thank you for choosing a Yamaha Boat. IMPORTANT MANUAL INFORMATION: In this manual, information of particular This Owner’s Manual contains informa- importance is distinguished in the fol- tion you will need for proper operation, lowing ways: maintenance, and care. A thorough understanding of these simple instruc- This is the safety alert symbol.
  • Page 5 212SS/212X aFety nFormation & F eatures unctions peration & c aintenance rouble ecovery 4-color onsumer nFormation 1-color p 1-color b...

  • Page 7: Table Of Contents

    Chapter 1 SAFETY INFORMATION IDENTIFICATION NUMBER RECORDS ......1-1 Primary I.D. Number ........1-1 Hull Identification Number (H.I.N.) .

  • Page 9: Identification Number Records

    Record your Primary I.D., H.I.N., and engine numbers in the spaces provided to assist you in ordering spare parts from your Yamaha Boat dealer. Also record and keep these I.D. numbers in a separate place in case your boat is ...

  • Page 10: Emission Control Information

    REFER TO THE OWNER’S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS. FELS (HC+NOx/CO): g/kW-hr MANPOWER: kW DISPLACEMENT: liters TROLLING SPEED: SPARK PLUG: SPARK PLUG GAP (mm): FUEL: UNLEADED REGULAR GASOLINE VALVE LASH (MM) IN: YAMAHA MOTOR CO, LTD  MANUFACTURED DATE LABEL  Manufactured date label ...

  • Page 11: Important Labels

    AFETY NFORMATION IMPORTANT LABELS Read the following labels before operating this boat. If you need any additional information, contact a Yamaha dealer.                  ...
  • Page 12 AFETY NFORMATION  If any of these labels is damaged or missing, contact a Yamaha dealer for a replacement.      ...
  • Page 13 AFETY NFORMATION 212X MODEL ONLY Carbon monoxide (CO) can cause brain damage or death. Engine and generator exhaust contains odorless and colorless carbon monoxide gas. Carbon monoxide will be around the back of the boat when engines or generators are running. Move to fresh air if you feel nausea, headache, dizziness, or drowsiness.

  • Page 14: Other Labels

    STANDARDS IN EFFECT ON THE DATE OF CERTIFICATION TENNESEE WATERCRAFT INC., VONORE, TN NATIONAL MARINE MANUFACTURERS ASSOCIATION 212SS MODEL ONLY 1670 1740 THIS BOAT COMPLIES WITH U.S. COAST GUARD SAFETY STANDARDS IN EFFECT ON THE DATE OF CERTIFICATION TENNESEE WATERCRAFT INC.,...

  • Page 15: Limitations On Who May Operate The Boat

    The maximum total weight of per- sons and cargo is: LIMITATIONS ON WHO MAY OPERATE THE BOAT • 212SS - 1840 lb. (835 kg) • Yamaha recommends a minimum • 212X - 1740 lb. (789 kg) operator age of 16 years old. Include the weight of the ballast (if • Adults must supervise use by equipped), which is 750 lb.

  • Page 16: Required Equipment

    (including metric also be used as an emergency sig- sizes), and electrical tape. nal. Contact your Yamaha dealer or • Oar or paddle (look for one with a the Coast Guard for more informa- boat hook on the other end).

  • Page 17: Cruising Limitations

    AFETY NFORMATION CRUISING LIMITATIONS risk of back/spinal injury (paraly- sis), facial injuries, and broken legs, • Scan constantly for people, objects, ankles, and other bones. Do not and other watercraft. Be alert for jump waves or wakes. conditions that limit your visibility or •...

  • Page 18: Operational Requirements

    AFETY NFORMATION • For reasons of safety and proper care of the boat, always perform the OPERATIONAL REQUIREMENTS pre-operation checks listed on page • All riders must wear a Coast Guard 3-4 before operating. approved personal flotation device • Passengers must always sit in a (PFD).

  • Page 19: Hazard Information

    AFETY NFORMATION • Attach the engine shut-off cord (lan- • Maintain a safe distance from other yard) to the PFD and keep it free boats or watercraft, and also watch from the steering wheel or other for boats’ ski ropes or fishing lines. controls so that the engine stops if Obey the “Rules of the Road”...

  • Page 20: Night Operation

    JET THRUST until you have a good feel for the NOZZLES maneuver. • This Yamaha Boat is water-jet pro- pelled. The pumps are directly con- nected to the engines. This means that the jet thrust will produce some INTAKE GRATE movement whenever the engines are running.

  • Page 21: Water-Skiing

    AFETY NFORMATION WATER-SKIING apparel such as denim, but does not include spandex or similar fabrics You can use the boat to tow a water like those used in bicycle shorts. skier, using the tow cleat provided. • A second person should be on board It is the boat operator’s responsibility to as a spotter to watch the skier;...

  • Page 22: Rules Of The Road

    Stand-On Vessel The vessel with the right-of-way has the duty to continue its course and speed, Your Yamaha Boat is legally considered except to avoid an immediate collision. a powerboat. Operation of the boat When you maintain your direction and...

  • Page 23: Rules When Encountering Vessels

    AFETY NFORMATION RULES WHEN ENCOUNTERING Meeting If you are meeting another power ves- VESSELS sel head on, and are close enough There are three main situations that to run the risk of collision, neither of you may encounter with other vessels you has the right-of-way! Both of you which could lead to a collision unless should alter course to avoid an acci-...

  • Page 24: Other Special Situations

    AFETY NFORMATION Narrow Channels and Bends When navigating in narrow channels, you should keep to the right when it is safe and practical to do so. If the operator of a power-driven vessel is preparing to go around a bend that may obstruct the view of other water vessels, the operator should sound a prolonged blast of four to six seconds...
  • Page 25 AFETY NFORMATION “1” “3” “5” “7” C “1” “6” N “2” LIGHTED BUOY (Port Hand) Odd number, increasing toward head “7” RB “L” of navigation. Leave to port (left) pro- ceeding RG “L” White Light Green Light “5” “4” “2” “4” “6” LIGHTED BUOY (Starboard Hand) Even number, increasing toward head “3”...

  • Page 26: Reading Buoys And Other Markers

    AFETY NFORMATION Reading Buoys and Other Markers Many bodies of water used by boaters The waters of the United States are are entirely within the boundaries of marked for safe navigation by the lateral a particular state. The Uniform State system of buoyage.

  • Page 27: To Get More Boating Safety Information

    The Online Boating Safety Course, other boats, swimmers, and populated available through the watercraft sec- beaches. When travel in areas like tion of the yamaha-motor.com website, these is unavoidable, operate slowly is a free, 50-question learning course and obey all laws.

  • Page 29: F Eatures & F Unctions

    Chapter 2 FEATURES & FUNCTIONS LOCATION OF MAIN COMPONENTS ......2-1 OPERATION OF CONTROLS AND OTHER FUNCTIONS ....2-5 Steering .
  • Page 30 1-22...

  • Page 31: Location Of Main Components

    & F EATURES UNCTIONS LOCATION OF MAIN COMPONENTS                              Main Features:  Hood Supports ...
  • Page 32 & F EATURES UNCTIONS ...
  • Page 33 Storage Compartments Bow Anchor Locker Grab Handles Cleats Courtesy Light Fuel Tank Inspection Access Hatch Throttle/Shift Levers Cooler (212SS only) Stern Light Storage Stern Light Socket Ski Tow Hook Jet Pump Clean-out Access Panel Pump Clean-out Interlock Switches Rear Boarding Step Accessory Pedestal Table Mounts...
  • Page 34 & F EATURES UNCTIONS LOCATION OF MAIN COMPONENTS BILGE x1000 HORN x1000 NAV/ANC COURT BLOWER PORT STARBOARD Control Features: Steering Wheel Speedometer Tilt Adjustment Lever Tachometer Switches and Breakers Multi-function Gauge LCD Ignition Switch Keys AQUATICAV AUDIO MENU BAND SELECT VOLUME TRACK SEARCH MODE Control Features:...

  • Page 35: Operation Of Controls And Other Functions

    & F EATURES UNCTIONS OPERATION OF TILT LEVER CONTROLS AND WARNING OTHER FUNCTIONS • Never touch the tilt lever during operation, otherwise the steer- STEERING ing wheel could suddenly change position, which may lead to an accident. BILGE x1000 • Be sure the steering wheel is x1000 HORN NAV/ANC...

  • Page 36: Before Starting The Engines

    & F EATURES UNCTIONS ENGINE SHUT-OFF SWITCH WARNING • Always attach the engine shut- off cord to your personal flota- tion device (PFD) or arm or leg, BEFORE starting the engines. Failure to attach the cord could result in a runaway boat if the operator is ejected.

  • Page 37: Throttle/Shift Levers

    & F EATURES UNCTIONS OFF: Ignition circuits are switched off. The engine cannot be started but other switches will operate. (The key can be removed.) Ignition circuits are switched on (The key cannot be removed). START: The starter motor will turn to start the engine.
  • Page 38 & F EATURES UNCTIONS This boat is equipped with “start-in- gear” protection. The engines will not start unless the levers are in the Neutral position. The shift lever controls the direction of travel. The drive line on the boat is direct drive, so jet thrust is always being pro- duced while the engines are running.

  • Page 39: Fuel Tank Filler Cap

    & F EATURES UNCTIONS FUEL TANK FILLER CAP Both tachometer faces have an LCD screen . The right (starboard) side ta- To open the fuel tank filler cap, press chometer is the “Master” gauge and the the button on the bottom of the cap to left side (port) tachometer is the “Slave”...
  • Page 40 & F EATURES UNCTIONS Pushbutton Wake Up Mode: Refers to Displayable Data Include: the state when both engines are OFF, GPS Speed - Engine RPM - Fuel Lev- the gauges are shut down, and the el - Gallons Per Hour (GPH) - Gallons operator pushes the “M”...
  • Page 41 5) Calibrations: Calibrate systems for customization. 9) Engine Diagnostics: Display the Yamaha engine trouble code • Press the M and T buttons simul- (if any). taneously to select the item to calibrate: • To exit, press the M button or sim- ply do nothing.
  • Page 42 & F EATURES UNCTIONS Warnings Warnings are audible and / or visual indicators of a fault condition. A warning will be displayed on the master gauge LCD. Warnings on the LCD can be acknowledged by pressing the M but- ton. Once acknowledged the message will disappear and be replaced by an “AL”...

  • Page 43: Overheat Warning System

    & F EATURES UNCTIONS ENGINE OVERHEAT WARNING SYSTEM This model is equipped with an engine overheat warning system. If the engine starts to overheat, “ENGINE OVER TEMP” will appear on the LCD display of the affected engine. The buzzer also begins to sound.

  • Page 44: Switches

    & F EATURES UNCTIONS SWITCHES Courtesy Light This switch turns on the light  located in the recess on the gunwale near the BILGE x1000 helm. HORN x1000 NAV/ANC COURT BLOWER  Blower  Bilge Pump Lights  Courtesy Light This toggle switch controls the required ...
  • Page 45 BILGE x1000 HORN x1000 NAV/ANC it back in with your finger. If it pops COURT out again, ask your Yamaha dealer to BLOWER inspect the electrical system. BILGE x1000 HORN x1000 NAV/ANC COURT...

  • Page 46: Ballast System

    & F EATURES UNCTIONS BALLAST SYSTEM Filling (212X Only) The ballast fills and discharges water from a screened fitting located below WARNING the waterline in the starboard jet pump tunnel. The pump can be operated • Improper use of the ballast sys- when the boat is moored or running tem can overload the boat, caus- slowly at a no-wake speed.

  • Page 47: Swivel Seat Operation

    Press the switch nine times after the oval cover and turn the lever 90° clockwise auto filling for maximum ballast. to shut off water intake. Ask your Yamaha dealer to inspect the boat before continuing Do not overfill. The boat can be serious- to use it.

  • Page 48: Stereo System

    & F EATURES UNCTIONS ENGINE HOOD To move the seat forward or back, pull up on the lever 1 located under the There is one hood latch located under front of the seat. Move the seat to the the front of the rear seat. To open the desired position, then release the lever.
  • Page 49 & F EATURES UNCTIONS Under Front Seats Glove Box Pull up the seat cushions to access the Port-Side Console storage compartments. Floor Locker Under Rear Side Seats WARNING Do not carry any flammable sub- stances in the battery compartment or any heavy or metal items that can damage the battery or cause a short circuit.

  • Page 50: Front Walk-Through

    & F EATURES UNCTIONS FRONT WALK-THROUGH COOLER ONLY ON 212SS MODEL If desired, the Walk-Through to the bow of the boat can be closed. Pull up the seat cushions to access the storage compartments. Doorway Unlatch the door from the port-side...

  • Page 51: Rear Walk-Through

    & F EATURES UNCTIONS REAR WALK-THROUGH Windshield For easy access from the cabin area to the stern patio area and swim platform, lift out and stow the center rear seat cushion. Press the center seat cushion firmly into place for seating when underway. SWIM PLATFORM WARNING Stay away from the swim platform area while the engines are running.

  • Page 52: Wakeboard Tower

    Severe injury or death can result if suitability of them. Choose a genu- you ignore any of the following: ine Yamaha accessory or one that is • Maximum towing capacity: equivalent in design and quality. 1 Person, 350 lb. (158 kg) max.
  • Page 53 & F EATURES UNCTIONS 3. While an assistant supports the upper tower section in the middle, unscrew the top outside knob on one side. 4. Unscrew both lower outside knobs from the same side and remove the support. Repeat the procedure to remove the tall tower support on the other side.
  • Page 54 & F EATURES UNCTIONS 1 Outside Knobs (with screws)  Inboard knobs 3 Tall Tower Support 4 Bottom Mounts 4. Lower the upper tower section so its top mounting hole aligns with the tall tower support. Screw in the top inboard knob through the support into the mount, leaving it slightly loose.
  • Page 55 Chapter 3 OPERATION FUEL AND OIL ..........3-1 Gasoline .

  • Page 57: Operation

    • Avoid getting water and con- taining methanol is not recommended taminants fuel tank. by Yamaha because it can cause fuel Contaminated fuel can cause poor system damage or engine performance performance and engine damage. problems. Use only fresh gasoline that has been stored in clean containers.

  • Page 58: Engine Oil

    If the engine oil level is Engine oil is extremely hot immedi- significantly above the maximum ately after the engine is turned off. level mark, have a Yamaha dealer Coming in contact with or getting service the watercraft. any engine oil on your clothes could 4) Remove the engine oil filler cap .
  • Page 59 PERATION 5) Pour engine oil into the filler hole. Wait approximately 5 minutes until the engine oil settles. TIP: The difference between the mini- mum and maximum level marks on the dipstick is equal to approximately 1 quart of engine oil. 6) Repeat steps 3~6 until the engine oil is at the proper level.

  • Page 60: Pre-Operation Checks

    Yamaha dealer. ITEM CHECK PAGE REF. BEFORE LAUNCH OR OPERATION: STEERING Check for proper steering operation.

  • Page 61: Check Points

    PERATION TIP: Pre-operation checks should be Throttle/Shifters made each time the boat is used. These checks can be completed in a short time. It is worth the time spent to ensure safety and reliability. CHECK POINTS Steering BILGE x1000 HORN x1000 NAV/ANC COURT...

  • Page 62: Fire Port

    Use this port to spray the contents equipment with this boat. If you do not of a fire extinguisher into the engine have them, contact your local Yamaha compartment if a fire breaks out in the Boat dealer or fire extinguisher dealer for engine area.
  • Page 63 PERATION oxygen to the fire, increasing the risk Jet Thrust Intakes of a larger fire or an explosion. Intake Grates Before launching the boat, carefully If you see smoke or otherwise suspect check the jet intakes under the boat a fire, you can look through the trans- for weeds, debris, or anything else parent flaps of the Fire Port™ to look that might restrict the intake of water.
  • Page 64 PERATION 2) Open the engine hatch, then check will sense when there is excessive water in the bilge and will automati- oil level in the engines. Add as nec- cally drain most of it through the out- essary (see page 3-2). let ...
  • Page 65 PERATION flushing the engine area with fresh Operate the bilge blower switch  for water after salt water operation. at least 4 minutes before starting the engines. Open engine hood and check to be sure no gasoline vapors are pres- ent.
  • Page 66 PERATION  Engine Shut-off Switch  Clip with Cord First, place the boat in the water to pro- vide adequate engine cooling. Start the engine, and then remove the engine shut-off switch clip, and verify that the engine stops. Refer to pages 3-15 to 3-17, “STARTING THE ENGINES,” for information on proper operation of the starter switch.
  • Page 67 4) Attach the snap hooks to the strap could occur. See Overheat Warning eyes. System, page 2-13, for more informa- tion. BIMINI TOP (212SS MODEL) Raising from the fully collapsed storage position. 1) Raise the top and secure the rear support poles to the rear support pole mounts with the lock pins.
  • Page 68 The Bimini top must be secured to the boat when it is being trailered. When See page 4-4 for Bimini top care infor- trailered with a Genuine Yamaha Cover, mation. simply store the Bimini top in the fully collapsed position and install the cover.

  • Page 69: Operation

    Operation BIMINI TOP (212X MODEL) 3) Pull the top forward. Unclip the plas- tic clips and pull the forward sup- Raising ports toward the bow. Extend the 1) Unstrap the top. Unzip and remove supports to the long position. the storage cover, then unwrap the top.
  • Page 70 Operation Trailering with the Bimini Top 5) Collapse the front support poles until the snap buttons click into place The top must be in the lowered position, to tighten the top fabric. covered, and strapped to the tower or removed from the tower entirely before attempting to trailer the boat.

  • Page 71: Starting The Engines

    • Before operating your boat, become familiar with all controls. Consult your Yamaha dealer about any control or function you 1) Always make sure the boat is do not fully understand. Failure launched and used in waters that to understand how the controls...
  • Page 72 Operation WARNING Gasoline vapers can explode Operate blower for at least 4 minuutes and check engine compartments bilge for gasoline vapors before starting engines Do not start engines if there is a fuel leak or loose electrical connection 2) Attach the engine shut-off cord to 3) Put the control levers in the Neutral your PFD. Install the cord clip onto position.

  • Page 73: Stopping The Engines

    Operation STOPPING THE ENGINES • Never turn the ignition key to “Start” while the engine is run- ning. The starter mechanism could be damaged. • If the starter motor is engaged continuously for more than 5 seconds, the battery will become quickly discharged and it will be WARNING Gasoline vapers can explode...

  • Page 74: Break-In Procedure

    PERATION BREAK-IN PROCEDURE The engine break-in period is essential to allow the various components of the engine to wear and polish themselves to the correct operating clearances. This ensures proper performance and promotes longer component life. 1) Launch the boat and start the engines (see page 3-15).

  • Page 75: Driving Your Boat

    1840 lb. (834 kg) on 212SS models or while reboarding. Normal swimwear or 1740 lb. (789 kg), on 212X models.

  • Page 76: Turning The Boat

    PERATION TURNING THE BOAT input until you apply throttle again or you reach a trolling speed. WARNING At trolling speed, the boat can be • Do not pull the throttle levers turned gradually by steering wheel back to idle when trying to steer position alone using just the amount away from objects –...

  • Page 77: Boating With Passengers

    PERATION BOATING WITH PASSENGERS TURNING LEFT WARNING When passengers are on board, BILGE x1000 HORN make sure they are seated and hold- x1000 NAV/ANC COURT ing on before you start to acceler- ate. An unprepared passenger could BLOWER lose balance and fall. Your boat is designed for one operator and up to eight passengers only.

  • Page 78: Boarding From A Dock Or Landing Jetty

    PERATION 2) Climb up onto the swim platform, then sit in one of the seats provided. BOARDING FROM A DOCK OR LANDING JETTY 1) Board the boat from the side. One person should board at a time by stepping into the boat. Never jump in.

  • Page 79: Stopping

    PERATION DOCKING STOPPING 1) Make sure no obstructions, boats or swimmers are close to the boat. Come to a stop before you reach the 437 ft (133m) 345 ft (105 m) dock. 2) Notice how wind and water currents are affecting boat movement as you attach your mooring lines and fend- ers.

  • Page 80: Leaving A Dock

    PERATION Wind or current pushing boat toward 2) When the stern is out a few feet, dock: release the bow mooring then steer in the direction you want the bow to move. Open the throttle slightly and begin to move away from the dock. BEACHING 1) Make sure no obstructions, boats or swimmers are near the beach.

  • Page 81: Anchoring

    PERATION ANCHORING 4) Pull on the line to be sure the anchor is holding. Also, periodically WARNING check your boat’s position against the shoreline to make sure it is not Always anchor from bow. drifting and dragging the anchor. Anchoring from the stern will make Reset if necessary.

  • Page 82: Crossing Wakes And Swells

    PERATION CROSSING WAKES AND SWELLS You will not always have flat, smooth water. There will be swells and wakes from other boats, etc. SHARP WAKES The best way to cross wakes and swells is with the least jolt to you and the boat. Small swells are not as difficult to cross as larger swells or wakes.

  • Page 83: Post-Operation Checks

    PERATION POST-OPERATION 1) After putting the boat on the trailer, flush cooling system on each engine CHECKS to prevent the cooling system from clogging up with salt, sand, or dirt. POST-OPERATION CHECKS Refer to page 4-1 for the cooling system flushing procedure. These post-operation procedures are developed to help preserve the long- 2) Drain residual water from the exhaust...
  • Page 84 O-ring is damaged or missing. sand, from the threads before install- Reinstall all drain plugs. ing the drain plug. 6) Spray a rust inhibitor, such as Yamaha Silicone Protectant and AQUATICAV AUDIO MENU BAND SELECT...

  • Page 85: Trailering

    PERATION TRAILERING HITCH The trailer hitch ball must match the size of the socket on the trailer hitch WARNING coupler. Hitches are divided into class- Avoid accident and injury from es that specify the gross trailer weight improper trailering: (GTW) and the maximum tongue weight.
  • Page 86 Secure the stern secured. A durable, properly fitting cleats to the trailer with tie-downs. cover, such as the genuine Yamaha cover available from your Yamaha dealer designed specifically for your boat, is highly recommended to help protect your boat during transport and storage.

  • Page 87: Backing Your Trailer

    PERATION BACKING YOUR TRAILER Each launch may have particular dif- ferences, such as ramp angle, prevail- It takes practice to back a trailer suc- ing wind, waves, and water currents. cessfully. If you are not familiar backing If possible, watch a couple of boaters up with a trailer, practice first in an open launch their boats first to notice any area away from obstacles.

  • Page 88: Loading

    PERATION LOADING 6) Follow the Post-Operation Checks on page 3-27. 1) Back the trailer down the ramp as close to 90° to the shoreline as you can. If possible, have a second person act as an observer while standing to the side of the boat. Stop when the tops of the trailer’s fenders are about 3 inches above the water- line.
  • Page 89 PERATION • Attach guidelines to the bow eye and stern tie-down cleats to control movement of the boat during lifting. • Remove all people and all cargo from the boat. Drain any excess water from the bilge using the bilge pump.

  • Page 91: M Aintenance & C Are

    212SS ........

  • Page 93: Storage

    It is advis- able to have the boat serviced by an authorized Yamaha Boat dealer before storage. However, the following proce- dures can be performed by the owner with a minimum of tools.

  • Page 94: Lubrication

    10 to 15 seconds. Shut off If your boat will be in prolonged, off- engine. season storage, it is recommended you contact your Yamaha dealer for Winter- ization Service. Never have the water on when the engine is not running. The water...

  • Page 95: Battery

    2) If the battery will be stored for a lon- and other Yamalube care products are ger period, check the specific gravity available from your local Yamaha dealer. of the fluid at least once a month 1. Remove the fuel tank compartment...
  • Page 96 Consult your be removed with Yamaclean Hull Cleaner. NOTICE: Incorrect clean- Yamaha dealer if you want to use ing can damage vinyl. See Basic a product other than Yamaclean Stain Guide on next page.
  • Page 97 & C AINTENANCE Basic Stain Guide Here are basic steps to remove common stains from boat upholstery. Consult your dealer or upholstery-cleaning professional for difficult stains. TYPE OF STAIN STEPS (rinse with clean, warm water and then dry after application) General Care/ Dirt Chewing Gum Coffee/ Tea/ Chocolate...

  • Page 98: Maintenance And Adjustment

    Be sure to turn off the engines when you perform maintenance unless otherwise specified. If you are not familiar with machine servicing, this work should be done by a Yamaha dealer or other qualified mechanic. Maintenance, replacement, or repair of the emission control devices and sys-...

  • Page 99: Periodic Inspection Chart

    Frequency of maintenance operations may be adjusted according to the operating conditions, but the following table gives general guidelines. Indicates the checkups which you may do yourself.  Indicates work to be done by your Yamaha dealer.  Thereafter Page...

  • Page 100: Grease Points

    GREASE POINTS To keep moving parts sliding or rotating smoothly, coat them with water resis- tant grease such as Yamaha Marine Grease, Yamaha Grease A, or an equiv- alent. Throttle Cable Grease the throttle-cable inner wires at the throttle bodies.
  • Page 101 Recommended water-resistant grease: Yamaha Marine Grease, or Yamaha Grease A The first service should be done after 10 hours or 1 month by your Yamaha dealer. Fill the bearing housing with water- resistant grease through the grease nipple. Grease capacity: 33.0~35.0 cc (1.11~1.18 oz)

  • Page 102: Fuel System Inspection

    Remove the seat cushion, then look up inside the compartment to see the fuel Check the fuel system for leaks, cracks, filler hose and clamp. or malfunctions. If any problem is found, consult a Yamaha dealer. Checking points: 1. Fuel tank leakage 2. Fuel hose joint leakage 3. Fuel hose cracks or other damage 4. Fuel filler clamps and hoses...

  • Page 103: Engine Oil/Filter

    & C AINTENANCE FUEL SYSTEM CLEANING It is recommended to have a Yamaha dealer change the engine oil and oil If the fuel system needs to be cleaned filter. However, if you choose to change or when any water is found in the fuel...

  • Page 104: Air Filter

    BAND SELECT VOLUME TRACK SEARCH 2) Check for proper steering adjust- MODE ment. The nozzles should both point straight back when the steering wheel is centered. If steering is stiff or misadjusted, ask your Yamaha dealer to service it. 4-12...

  • Page 105: Controls (Throttle/Shift)

    If the controls do not operate smooth- ly or correctly, ask your authorized Yamaha Boat dealer for service. 4) Pull the shift lever back from Forward through Neutral to Reverse. The observer should check for proper movement of the shift gates. Both gates should drop down over the nozzles to the stops.

  • Page 106: Sacrificial Anodes

    2) Clean the mounting-bolts threads, then coat them with Loctite 242, ® available from your Yamaha dealer. 3) Install the new anode. Tighten the mounting bolts to specification. Anode Bolt Torque: 50~80 kgf-cm (47~70 inch-pounds)  Anode Inspect the anodes each time the boat is removed from the water.

  • Page 107: Fuse Replacement

    & C AINTENANCE FUSE REPLACEMENT WARNING Do not use fuses of higher amper- that those recommended. Substitution of a fuse of improper rating can cause extensive electrical system damage and possible fire. BATTERY These general guidelines apply to many  commonly used battery types (but not, for example, to maintenance-free bat- ...
  • Page 108 & C AINTENANCE Recharging WARNING WARNING Battery electrolyte is poisonous and dangerous, causing severe burns, • When charging the battery, keep it etc. It contains sulfuric acid. Avoid well away from sparks and open contact with skin, eyes or clothing. flames, as it gives off explosive gases.
  • Page 109 & C AINTENANCE  Positive (+) Battery Cable (Red)  Negative ( –) Battery Cable (Black)  Accessory (+) Lead (Red/Black)  Accessory (–) Lead (Black) BATTERY REMOVAL: Disconnect battery leads before removing the battery. Disconnect the negative (–) lead first. BATTERY INSTALLATION: Connect the red (+) lead and accessory red (+) lead to the positive (+) terminal...

  • Page 110: Specifications

    & C AINTENANCE SPECIFICATIONS MODEL ITEM UNIT 212SS: XAT1800C-L VEHICLE CAPACITY Maximum people on board Number of people Maximum load capacity (persons) 1670 DIMENSIONS Length feet / inches 21.3' / 255.9" Beam feet / inches 8.6' /102.4" Draft inches 15"...
  • Page 111 & C AINTENANCE SPECIFICATIONS MODEL ITEM UNIT 212X: XAT180A-L/B-L VEHICLE CAPACITY Maximum people on board Number of people Maximum load capacity (persons) 1670 DIMENSIONS Length feet / inches 21.3' / 255.9" Beam feet / inches 8.6' /102.4" Draft inches 15" Dry weight 3060 Height on trailer...

  • Page 113: T Rouble R Ecovery

    Chapter 5 TROUBLE RECOVERY TROUBLESHOOTING ........5-1 Troubleshooting Chart.

  • Page 115: Troubleshooting

    Yamaha Boat dealer or qualified mechanic for the proper service. The Troubleshooting Chart contains: “TROUBLE,” “POSSIBLE CAUSE,” “REMEDY,” and “REFER PAGE.”...
  • Page 116 ECOVERY TROUBLE POSSIBLE CAUSE REMEDY PAGE Engine runs Empty • Refill as soon as possible irregularly or • Fuel Stale or • Have serviced at stalls contaminated Yamaha dealer Water or dust • Have serviced at • Fuel filter collected Yamaha dealer • Have serviced at Fouled or defective Yamaha dealer • Have serviced at • Spark plug Incorrect heat range Yamaha dealer • Have serviced at...

  • Page 117: Emergency Procedures

    ROUBLE ECOVERY EMERGENCY WARNING PROCEDURES • The operator of the towing boat must keep speed to a minimum TOWING THE BOAT and avoid traffic or obstacles which could be a hazard to the driver on the boat. • The operator of the towing boat must keep speed to a minimum and avoid traffic or obstacles which could be a hazard to either...

  • Page 118: Jump Starting

    ROUBLE ECOVERY JUMP STARTING To Connect the Jumper Cables: 1) Connect the positive (+) terminal of WARNING the dead battery to the positive ter- minal (+)of the booster battery with Severe injury or death may result if the positive jumper cable. you ignore any of the following: 2) Connect one end of the negative If blower will not operate, ven-...

  • Page 119: Jet Pump Clean-Out Procedure

    4) Remove any weeds or debris from remove lanyard, and wait for all the drive shaft, impeller, pump hous- movement to stop. ing, and steering nozzle. If you can- not remove the debris, consult your 2) Lift the hatch on the rear platform. Yamaha Boat Dealer.
  • Page 120 ROUBLE ECOVERY 5) To reinstall the access port cap, NOTICE: first clean off any sand or other Be sure the caps are locked se- • foreign matter from the cap or port curely in place. Otherwise the surfaces. Apply a light coat of Ya- cap could be forced out of the malube Waterproof Marine Grease access ports by water pressure,...
  • Page 121 LIMITED WARRANTY ......... . 6-1 YAMAHA EXTENDED SERVICE (Y.E.S) ......6-8 BOATING TERMS .
  • Page 123 Owner’s Manual. The owner of the boat shall give notice to an authorized Yamaha Boat dealer of any and all appar- ent defects within ten (10) days of discovery and make the boat available at that time for inspection and repairs at the dealer’s place of business.
  • Page 124 SPECIFIC PARTS EXCLUDED FROM WARRANTY; Parts replaced due to normal wear or routine maintenance such as oil, spark plugs, fuel filters, impeller and liner, and anodes are not covered by warranty. Charges for transporting the boat to and from an authorized Yamaha Boat dealer are excluded from warranty coverage.
  • Page 125 2. Explain the operation, maintenance, and warranty requirements to your satisfaction at the time of sale, and upon your request at any later date. In addition, each Yamaha Boat dealer is held responsible for his setup, service and warranty repair work.
  • Page 126 5-year standard protection on available to Yamaha owners like you, and only the hull. while your Yamaha is still within the first year • Y.E.S. is designed and administered by the of the Yamaha Limited Warranty period. So...
  • Page 127 & I ONSUMER NFORMATION NDEX BOATING TERMS TERM DEFINITION The front part of the boat. Deck The “floor” or upper structure which covers the hull. Give-Way The vessel which must yield the right-of-way when two boats meet. Gunwale The meeting junction of the deck and hull; the upper edge around the boat.

  • Page 128: Float Plan

    NFORMATION NDEX SAMPLE FLOAT PLAN Leave a float plan with a responsible person on shore before boating. The example below can be copied and used. FLOAT PLAN VESSEL INFORMATION BOAT MAKE: Yamaha MOTOR TYPE: MODEL: LENGTH: REGISTRATION NO: DECK COLOR: HULL COLOR:...
  • Page 129 & I ONSUMER NFORMATION NDEX Caution labels....1-3, 1-6 Change of address (warranty) ..6-3 Access Port Caps ... . . 3-7, 5-5 Checks: Adjustment and Maintenance.
  • Page 130 & I ONSUMER NFORMATION NDEX Fuel tank capacity..3-2, 4-18, 4-19 Fuel tank filler cap ....2-9 Deck drain ..... 3-7 Fuse replacement .
  • Page 131 & I ONSUMER NFORMATION NDEX Limit on running engine out of water . . 4-2 Post-operation checks ... 3-27 Limit on starter motor Pre-operation checklist ... . 3-4 running period .
  • Page 132 Switches ....2-4, 2-6, 2-14 Y, Z Yamaha Extended Service (Y.E.S.) . . 6-4 Tachometers ....2-9 Throttle/shift .
  • Page 133 ©2011 YAMAHA MOTOR CORPORATION, U.S.A. Printed in U.S.A. LIT-18626-09-41...

This manual is also suitable for:

212x

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