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CBR900RR FIRE BLADE
Service manual
Honda CBR900RR Service Manual
Honda cbr900rr motorcycle service manual
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Also See for CBR900RR
:
Shop manual
(441 pages)
,
Owner's manual
(161 pages)
,
Owner's manual
(124 pages)
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Table Of Contents
408
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Contents
General Information/Safety
Service Rules
Model Identification
Specifications
Lubrication/Fuel System Specification
Cooling System, Cylinder Head/Valves Specifications
Clutch/Gearshift Linkage, Alternator/Starter Clutch, Crankcase/Piston/Cylinder Specifications
Crankshaft/Transmission Specification
Front, Rear Wheel/Suspension/Steering Specification
Hydraulic Brake/Battery/Charging System Specifications
Ignition System/Electric Starter/Lights/Meters/Switches Specifications
Torque Values
Tools
Lubrication and Seal Points
Cable and Harness Routing
Secondary Air Supply System Routing
Emission Control Systems
Source of Emissions
Crankcase Emission Control System
Evaporative Emission Control System/Noise Emission Control System
Exhaust Emission Control System (Pulse Secondary Air Injection System)
Emission Control Information Labels
Vehicle Emission Control Information Update Label
Vacuum Hose Routing Diagram Label
Body Panel Locations
Frame/Body Panels/Exhaust System: Contents, Service Information, Troubleshooting
Seat/Fuel Tank Removal
Seat/Fuel Tank Installation
Pillion Seat/Side Cover Removal
Seat/Side Cover Installation
Middle/Lower Cowl Removal
Middle/Lower Cowl Installation
Upper Cowl Rearview Mirror Removal
Upper Cowl Removal
Windscreen Replacement
Upper Cowl Installation
Rearview Mirror Installation
Front Fender Removal/Installation
Rear Fender Removal
Rear Fender Installation
Seat Rail Removal
Seat Rail Installation
Muffler/Exhaust Pipe Removal
Muffler/Exhaust Pipe Installation
Maintenance: Contents, Service Information
Maintenance Schedule
Fuel Line
Throttle Operation
Carburetor Choke
Air Cleaner
Spark Plug
Spark Plug Inspection
Reusing/Replacing a Spark Plug
Valve Clearance Inspection
Valve Clearance Adjustment
Engine Oil/Oil Filter
Oil Level Inspection
Engine Oil and Filter Change
Carburetor Synchronization
Engine Idle Speed
Radiator Coolant
Cooling System
Secondary Air Supply System
Evaporative Emission Control System
Drive Chain Slack Inspection
Drive Chain Slack Adjustment, Cleaning and Lubrication
Sprockets Inspection, Replacement
Brake Fluid
Front/Rear Brake
Brake Pad Wear
Brake System Inspection
Front/Rear Brake Pads
Brake Light Switch
Headlight Aim
Brake Lever/Pedal Height Adjustment
Clutch System
Side Stand
Front Suspension Inspection/Adjustment
Rear Suspension Inspection
Nuts, Bolts, Fasteners
Rear Suspension Adjustment
Wheels/Tires
Steering Head Bearings
Lubrication System Diagram
Lubrication System: Contents, Service Information
Lubrication System: Troubleshooting
Oil Pressure Inspection
Oil Strainer/Pressure Relief Valve Removal, Inspection
Oil Strainer/Pressure Relief Valve Installation
Oil Pump Removal, Disassembly
Oil Pump Inspection
Oil Pump Assembly
Oil Pump Installation
Oil Cooler Removal
Oil Cooler Inspection, Installation
Fuel System Overview
Fuel System: Contents, Service Information
Fuel System: Troubleshooting
Air Cleaner Housing Removal/Installation
Carburetor Removal
Carburetor Separation
Carburetor Disassembly
Air Funnel
Starting Enrichment Valve
Diaphragm/Vacuum Piston
Float and Jets
Carburetor Assembly
Carburetor Combination
Carburetor Installation
Pilot Screw Adjustment
Idle Drop Procedure
High Altitude Adjustment
Secondary Air Supply System Inspection
Fuel Auto Valve Inspection
Diaphragm Replacement
Fuel Strainer Cleaning
Cooling System Flow Pattern
Cooling System: Contents, Service Information
Cooling System: Troubleshooting
Cooling System Testing
Radiator Cap/System Pressure Inspection
Coolant Replacement Preparation/Replacement/Air Bleeding
Thermostat Removal
Thermostat Inspection
Thermostat Installation
Radiator Removal, Disassembly
Radiator Assembly
Radiator Installation
Water Pump
Mechanical Seal Inspection
Water Pump Removal/Installation
Radiator Reserve Tank Removal/Installation
Engine Removal/Installation
Engine Removal/Installation: Contents, Service Information
Engine Removal
Engine Installation
Cylinder Head/Valves Overview
Cylinder Head/Valves: Contents, Service Information
Cylinder Head/Valves: Troubleshooting
Cylinder Compression Test
Cylinder Head Cover Removal
Camshaft Removal
Camshaft Inspection
Camshaft Oil Clearance
Cylinder Head Removal
Cylinder Head Disassembly
Cylinder Head Inspection
Cam Chain Tensioner/Cam Chain Guide
Valve Spring/Lifter
Valve Lifter Bore, Valve Guide
Valve Guide Replacement
Valve Sear Inspection/Refacing
Cylinder Head Assembly
Cylinder Head Installation
Camshaft Installation
Cylinder Head Cover Installation
Cam Chain Tensioner Lifter Removal
Cam Chain Tensioner Lifter Installation
Clutch/Gearshift Linkage Overview
Clutch/Gearshift Linkage: Contents, Service Information
Clutch/Gearshift Linkage: Troubleshooting
Right Crankcase Cover Removal
Clutch Lifter Inspection
Clutch Removal
Clutch Inspection
Clutch Outer Needle Bearing Replacement/Installation
Gearshift Linkage Removal
Gearshift Linkage Inspection
Shift Drum/Shift Fork Removal
Shift Drum/Shift Fork Inspection
Shift Drum/Shift Fork Installation
Gearshift Linkage Installation
Right Crankcase Cover Installation
Alternator/Starter Clutch Overview
Alternator/Starter Clutch: Contents, Service Information, Troubleshooting
Alternator Cover Removal
Stator Removal/Installation
Flywheel Removal
Starter Clutch Inspection/Disassembly
Starter Clutch Assembly
Flywheel Installation
Alternator Cover Installation
Crankcase/Piston/Cylinder Overview
Crankcase/Piston/Cylinder: Contents, Service Information
Crankcase/Piston/Cylinder: Troubleshooting
Crankcase Separation
Piston/Connecting Rod Removal
Piston Inspection
Cylinder Inspection
Connecting Rod/Crankpin Bearing Inspection
Crankpin Bearing Selection
Crankpin Bearing Selection Table
Piston Assembly, Installation
Crankcase Combination
Crankshaft/Transmission Overview
Crankshaft/Transmission: Contents, Service Information
Crankshaft/Transmission: Troubleshooting
Crankshaft Removal
Primary Drive Sub-Gear Removal/Installation
Starter Clutch Needle Bearing Replacement
Starter Clutch Needle Bearing Inspection
Main Journal Bearing
Main Journal Bearing Selection
Main Journal Bearing Installation
Transmission Removal/Disassembly
Bearing Replacement
Bearing Assembly
Bearing Installation
Front Wheel/Suspension/Steering Overview
Front Wheel/Suspension/Steering: Contents, Service Information
Front Wheel/Suspension/Steering: Troubleshooting
Handlebars Removal
Handlebars Installation
Handlebar Weight Replacement
Front Wheel Removal
Front Wheel Inspection
Front Wheel Disassembly/Assembly
Front Wheel Installation
Fork Removal
Fork Disassembly
Fork Inspection
Fork Tube/Slider/Piston
Fork Tube Bushing
Compression Adjuster
Fork Tube Assembly
Fork Tube Installation
Steering Stem Removal
Steering Stem Installation
Steering Head Bearing Pre-Load
Rear Wheel/Suspension Overview
Rear Wheel/Suspension: Contents, Service Information
Rear Wheel/Suspension: Troubleshooting
Rear Wheel Removal, Inspection
Rear Wheel Disassembly
Drive Flange Bearing Removal
Rear Wheel Assembly
Wheel Bearing Removal
Driven Flange Bearing Installation
Rear Wheel Installation
Shock Absorber Removal, Disassembly
Shock Absorber Inspection
Shock Absorber Disposal Procedure
Lower Joint Needle Bearing Replacement
Suspension Linkage Removal/Disassembly
Suspension Linkage Installation
Shock Link Needle Bearing Replacement
Swingarm Removal
Swingarm Disassembly/Inspection
Pivot Bearing Replacement
Swingarm Assembly
Shock Link Pivot Bearing Replacement
Swingarm Installation
Hydraulic Brake Overview
Hydraulic Brake: Contents, Service Information
Hydraulic Brake: Troubleshooting
Brake Fluid Replacement/Air Bleeding
Brake Bleeding
Brake Pads/Discs
Front Brake Pad Replacement
Rear Brake Pad Replacement
Brake Disc Inspection
Front Master Cylinder Removal/Disassembly
Front Master Cylinder Inspection
Front Master Cylinder Assembly
Rear Master Cylinder Removal/Disassembly
Rear Master Cylinder Inspection
Rear Master Cylinder Assembly
Rear Master Cylinder Installation
Front Brake Caliper Removal
Front Brake Caliper Disassembly
Front Brake Caliper Inspection, Assembly
Front Brake Caliper Installation
Rear Master Cylinder Removal
Rear Brake Caliper Removal/Disassembly
Rear Brake Caliper Inspection
Rear Brake Caliper Assembly
Rear Brake Caliper Installation
Brake Pedal Removal
Battery/Charging System Diagram
Battery/Charging System: Contents, Service Information
Battery/Charging System Troubleshooting
Battery Removal/Installation/Charging
Voltage Inspection
Charging System Inspection
Regulated Voltage Inspection
Current Leakage Inspection
Alternator Charging Coil Inspection
Regulator/Rectifier System Inspection
Regulator/Rectifier Removal and Installation
Ignition System Diagram
Ignition System: Contents, Service Information
Ignition System: Troubleshooting
Ignition System Inspection
Ignition Coil Primary Peak Voltage
Ignition Pulse Generator Peak Voltage
Ignition Coil Removal/Installation
Ignition Pulse Generator Removal
Ignition Pulse Generator Installation
Throttle Sensor Inspection
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Shop Manual
,
Owner's Manual
Table of
Contents
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Table of Contents
Troubleshooting
Frame/body panels/exhaust system: Contents, Service information, Troubleshooting
44
Lubrication system: Troubleshooting
93
Fuel system: troubleshooting
108
Cooling system: Troubleshooting
133
Cylinder head/valves: Troubleshooting
162
Clutch/gearshift linkage: Troubleshooting
189
Alternator/starter clutch: Contents, Service information, Troubleshooting
206
Crankcase/piston/cylinder: Troubleshooting
217
Crankshaft/transmission: Troubleshooting
231
Front wheel/suspension/steering: Troubleshooting
245
Rear wheel/suspension: troubleshooting
279
Hydraulic brake: Troubleshooting
305
Battery/charging system troubleshooting
340
Ignition system: Troubleshooting
350
Electric starter: Troubleshooting
363
Lights/meters/switches troubleshooting
376
Troubleshooting: Contents
402
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This manual is also suitable for:
1996 cbr900rr
1997 cbr900rr
1998 cbr900rr
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