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Yamaha 70 Owner's Manual

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70
OWNER'S MANUAL
U.S.A.Edition
q Read this manual carefully before operating this
LIT-18626-07-93
outboard motor.
6H3-28199-1W

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  • Page 1 OWNER’S MANUAL U.S.A.Edition q Read this manual carefully before operating this LIT-18626-07-93 outboard motor. 6H3-28199-1W...
  • Page 2 EMU25062 ZMU01690 Read this manual carefully before operating this outboard motor. Keep this manual onboard in a waterproof bag when boating. This manual should stay with the outboard motor if it is sold.

  • Page 3: Important Manual Information

    EMU25111 Yamaha. If you have any question about the operation or maintenance of your outboard motor, please consult a Yamaha dealer. In this Owner’s Manual particularly important OWNER’S MANUAL...

  • Page 4: Table Of Contents

    Table of contents Safety information......1 Specifications of Battery....14 Mounting battery ......14 Outboard motor safety ....1 Multiple batteries ......15 Propeller..........1 Propeller selection ......15 Rotating parts........1 Start-in-gear protection ....15 Hot parts ........... 1 Engine oil requirements ....
  • Page 5 Table of contents type)..........26 Feeding fuel (portable tank) .... 42 Instruments and indicators .... 28 Starting engine ........ 43 Checks after starting engine ..46 Digital tachometer ......28 Cooling water ........46 Tachometer ........28 Warming up engine....... 46 Trim meter........
  • Page 6 Cleaning fuel tank ......68 Inspecting and replacing anode(s)........69 Checking battery (for electric start models) ......... 69 Connecting the battery ....70 Disconnecting the battery ....70 Trouble Recovery ......71 Troubleshooting ......71 Temporary action in emergency..74 Impact damage .......

  • Page 7: Safety Information

    Safety information EMU33622 tor and the clamp bracket when the motor is Outboard motor safety trimmed or tilted. Keep body parts out of this Observe these precautions at all times. area at all times. Be sure no one is in this EMU36500 area before operating the power trim and tilt Propeller...

  • Page 8: Gasoline Exposure And Spills

    Personal flotation devices cording to the boat manufacturers instruc- Have an approved personal flotation device tions. Overloading or incorrect weight (PFD) on board for every occupant. Yamaha distribution can compromise the boats han-...

  • Page 9: Avoid Collisions

    Safety information dling and lead to an accident, capsizing or boating in hazardous weather. swamping. EMU33800 Accident reporting EMU33771 Avoid collisions Boat operators are required by law to file a Scan constantly for people, objects, and Boating Accident Report with their state other boats.

  • Page 10: Passenger Training

    Safety information go to boatus.org. United States Power Squadrons 1-888-FOR-USPS (1-888-367-8777) EMU33880 Passenger training www.usps.org Make sure at least one other passenger is trained to operate the boat in the event of an Boat Owners Association of The United emergency. States EMU33890 1-800-336-BOAT (1-800-336-2628)

  • Page 11: Steering And Sailing Rules And Sound Signals

    Safety information EMU33700 vessels try to avoid each other. If that is the Steering and sailing rules and sound case, both vessels become “ Give-Way ” signals vessels. Whenever two vessels on the water meet EMU25521 Rules when encountering vessels one another, one vessel has the right-of- There are three main situations that you may way;...

  • Page 12: Other Special Situations

    Safety information EMU25531 Other special situations There are three other rules you should be aware of when driving your boat around oth- er vessels. Narrow channels and bends When navigating in narrow channels, you should keep to the right when it is safe and practical to do so.
  • Page 13 Safety information Reading buoys and other markers The waters of the United States are marked for safe navigation by the lateral system of buoyage. Simply put, buoys and markers have an arrangement of shapes, colors, numbers and lights to show which side of the buoy a boater should pass on when navigat- ing in a particular direction.
  • Page 14 Safety information ZMU01708...

  • Page 15: General Information

    Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your outboard motor is sto- len. 1. Key number ZMU02931 1.

  • Page 16: Read Manuals And Labels

    Read any manuals supplied with the boat. ● Read all labels on the outboard motor and the boat. ● If you need any additional information, contact your Yamaha dealer. EMU33831 Warning labels If these labels are damaged or missing, contact your Yamaha dealer for replacements. ZMU06181...
  • Page 17 General information ZMU05670...
  • Page 18 General information EMU33843 Electrical hazard Symbols The following symbols mean as follows. Notice/Warning ZMU05666 Remote control lever/gear shift lever operat- ing direction, dual direction ZMU05696 Read Owner’s Manual ZMU05667 Engine start/ Engine cranking ZMU05664 Hazard caused by continuous rotation ZMU05668 ZMU05665...

  • Page 19: Specifications And Requirements

    Power trim and tilt Full throttle operating range: Propeller mark: 5000–6000 r/min Maximum output: Fuel and oil: 51.5 kW@5500 r/min Recommended fuel: (70 HP@5500 r/min) Regular unleaded gasoline Idling speed (in neutral): Min. pump octane: 800 ±50 r/min Engine: Fuel tank capacity: Type: 25 L (6.60 US gal, 5.50 Imp.gal)

  • Page 20: Installation Requirements

    Propeller nut: working correctly and you should dis- 35.0 Nm (3.57 kgf-m, 25.8 ft-lb) continue using the outboard. Contact your Yamaha dealer. EMU33553 Installation requirements The remote control unit must be equipped EMU33563 with a start-in-gear protection device(s). This...

  • Page 21: Multiple Batteries

    Engine oil requirements where a different propeller would be more appropriate. Recommended engine oil: Your Yamaha dealer can help you select the YAMALUBE 2-stroke outboard motor right propeller for your boating needs. Select a propeller that will allow the engine to reach...

  • Page 22: Ring Free Fuel Additive

    10% and the fuel Ring Free Fuel Additive, available from meets the minimum octane ratings. E85 is a your Yamaha dealer. Ring Free Fuel Addi- fuel containing 85% ethanol and must not be tive has repeatedly proven its ability to clean used in your outboard motor.

  • Page 23: Motor Disposal Requirements

    This label is attached to the clamp bracket or with clip. the swivel bracket. Spare parts, such as an extra set of spark ● plugs. Consult your Yamaha dealer for details. EMU25221 Emission control information EMU25230 North American models This engine conforms to U.S. Environmental...
  • Page 24 Specifications and requirements ZMU04893 1. Manufactured date label location...

  • Page 25: Components

    Components EMU2579H Components diagram TIP: * May not be exactly as shown; also may not be included as standard equipment on all mod- els. ZMU04945 1. Top cowling 16. Fuel tank* 2. Top cowling lock lever EMU25802 3. Anti-cavitation plate Fuel tank 4.

  • Page 26: Fuel Joint

    Components ZMU03157 1. Power trim and tilt switch 1. Fuel joint 2. Remote control lever 2. Fuel gauge 3. Neutral interlock trigger 3. Fuel tank cap 4. Neutral throttle lever 4. Air vent screw 5. Main switch / choke switch 6.

  • Page 27: Neutral Interlock Trigger

    Components 6. Throttle 7. Fully open EMU26201 Neutral interlock trigger To shift out of neutral, first pull the neutral in- terlock trigger up. 1. Fully open 2. Fully closed EMU25911 Tiller handle To change direction, move the tiller handle to the left or right as necessary.

  • Page 28: Throttle Grip

    Components 1. Throttle indicator 1. Forward “ ” 2. Neutral “ ” EMU25973 3. Reverse “ ” Throttle friction adjuster A friction device provides adjustable resis- EMU25941 tance to movement of the throttle grip or the Throttle grip remote control lever, and can be set accord- The throttle grip is on the tiller handle.

  • Page 29: Engine Shut-Off Cord (Lanyard) And Clip

    Components When constant speed is desired, tighten the 1. Cord adjuster to maintain the desired throttle set- 2. Clip ting. 3. Engine shut-off switch EMU25993 Engine shut-off cord (lanyard) and clip The clip must be attached to the engine shut- off switch for the engine to run.

  • Page 30: Main Switch

    Components EMU26090 set according to operator preference. An ad- Main switch justing screw or bolt is located on the clamp The main switch controls the ignition system; bracket, on the right (starboard) side of the its operation is described below. through tube end.

  • Page 31: Power Trim And Tilt Switch On Bottom Engine Cowling

    Components distract the operator, increasing the risk of collision with another boat or an obsta- cle. DOWN ZMU03096 EMU26244 Trim tab with anode EWM00840 WARNING An improperly adjusted trim tab could cause difficult steering. Always test run after the trim tab has been installed or re- EMU26153 placed to be sure steering is correct.

  • Page 32: Trim Rod (Tilt Pin)

    Components ZMU03097 ZMU03194 ECM00660 1. Trim tab NOTICE 2. Bolt Do not use the tilt support lever or knob when trailering the boat. The outboard Bolt tightening torque: motor could shake loose from the tilt sup- 36.0 Nm (3.6 kgf-m, 26 ft-lb) port and fall.
  • Page 33 Components ZMU02596 1. Top cowling lock lever(s)

  • Page 34: Instruments And Indicators

    Instruments and indicators EMU31414 the power trim and tilt switch. Digital tachometer If the trim angle of your motor exceeds the ● The tachometer shows the engine speed trim operating range, the top segment on and has the following functions. the trim meter display will blink.

  • Page 35: Oil Level Indicator (Digital Type)

    Instruments and indicators EMU26551 Oil level indicator (digital type) This indicator shows the engine oil level. If the oil level falls below the lower limit, the alert indicator will start to blink. For further in- formation, see page 31. ECM00030 NOTICE Do not operate the engine without oil.

  • Page 36: Analog Trim Meter

    Instruments and indicators ZMU04580 1. Oil level indicators EMU26611 Analog trim meter This gauge shows the trim angle of your out- board motor. ZMU04581 Memorize the trim angles that work best for your boat under different conditions. Adjust the trim angle to the desired setting with the power trim and tilt switch.

  • Page 37: Engine Control System

    Alert system ECM00091 NOTICE Do not continue to operate the engine if a alert device has activated. Consult your Yamaha dealer if the problem cannot be located and corrected. EMU2681A Overheat alert This engine has an overheat-alert device. If If the alert system has activated, stop the en-...
  • Page 38 Engine control system make troubleshooting easier, check for en- gine overheating first, then oil level, and fi- nally oil filter clogging. ZMU04586 The oil level-alert indicator will light or ● blink. ZMU03828 1. Oil filter ZMU03942 The buzzer will sound (if equipped on the ●...

  • Page 39: Installation

    Test runs at differ- centerline (keel line) of the boat. ent heights can help determine the optimum mounting height. Consult your Yamaha deal- er or boat manufacturer for further informa- tion on determining the proper mounting...
  • Page 40 Installation ZMU01762 ECM01630 NOTICE During water testing, check the buoy- ● ancy of the boat, at rest, with its maxi- mum load. Check that the static water level on the exhaust housing is low enough to prevent water entry into the power head when water rises due to waves when the outboard is not run- ning.

  • Page 41: Operation

    5 minutes at a time. After the first 10 hours: Operate the engine normally. Use only straight gasoline in the fuel tank. The Yamaha oil injection system provides proper lubrication for normal operation. EMU36400 Getting to know your boat : Gasoline Different boats handle differently.

  • Page 42: Fuel Level

    Check that the fuel filter is clean and free of water. If any water is found in the fuel, or if a significant amount of debris is found, the fuel tank should be checked and cleaned by a ZMU06111 Yamaha dealer. ZMU06087...

  • Page 43: Controls

    Operation ZMU06184 EMU36900 1. Cord Controls 2. Clip Tiller handle models: 3. Engine shut-off switch Turn the tiller handle fully to the left and ● right to make sure operation is smooth. Turn the throttle grip from the fully closed ●...

  • Page 44: Install Cowling

    After any air in the oil lines has been expelled, the oil injection system should supply oil normally. If no oil is flowing after 10 minutes of idling, consult ZMU06086 your Yamaha dealer. ZMU03829 ZMU06112 ECM00130 After installing, check the fitting of the top NOTICE cowling by pushing it with both hands.

  • Page 45: Checking Power Trim And Tilt System

    Operation EMU29158 Checking power trim and tilt system EWM01930 WARNING Never get under the lower unit while it ● is tilted, even when the tilt support lever is locked. Severe injury could occur if the outboard motor accidentally falls. Body parts can be crushed between the ●...

  • Page 46: Filling Fuel And Engine Oil

    Do not add gasoline into the oil tank. Fire change your clothes. or explosion could result. Stop the engine. This engine uses the Yamaha oil injection Remove the portable tank from the boat. system, which provides superior lubrication Be sure you are in a well-ventilated out-...
  • Page 47 Operation ZMU03369 Open the oil tank filler cap by pulling the tab on the cap. ZMU03370 Slowly pour the engine oil into the en- gine oil tank. ZMU03371 1. Oil filler access cap 2. Oil tank filler cap After filling, replace the all caps secure-...

  • Page 48: Oil Level Indicator Operation

    Operation EMU27321 Oil level indicator operation The various functions of the oil level system are as follows: EMU27364 Electric start models Oil level-alert Oil level-alert indicator indicator (analog Engine oil tank Remarks (digital tachometer/ tachometer) bottom cowling) Green more than 770 No refilling necessary.

  • Page 49: Starting Engine

    Operation tank cap, loosen it 2 or 3 turns. ZMU02022 1. Arrow If there is a fuel joint on the motor, firmly EMU27492 connect the fuel line to the joint. Then Starting engine firmly connect the other end of the fuel EWM01600 line to the joint on the fuel tank.
  • Page 50 Operation Place the gear shift lever in neutral. Turn the main switch to “ ” (start), and hold it for a maximum of 5 seconds. TIP: The start-in-gear protection device prevents the engine from starting except when in neu- tral. Attach the engine shut-off cord to a se- cure place on your clothing, or your arm or leg.
  • Page 51 Operation page 46. cure place on your clothing, or your arm If the engine is warm and fails to start, or leg. Then install the clip on the other ● open the throttle slightly and try to start the end of the cord into the engine shut-off engine again.

  • Page 52: Checks After Starting Engine

    EMU36980 case or the cooling water pilot hole is Stop switches blocked. Consult your Yamaha dealer if Turn the main switch to “ ”, or press the ● the problem cannot be located and cor- engine stop button and make sure the en- rected.

  • Page 53: Shifting

    Operation EMU33492 Shifting EWM00180 WARNING Before shifting, make sure there are no swimmers or obstacles in the water near you. ECM01610 NOTICE Warm up the engine before shifting into gear. Until the engine is warm, the idle speed may be higher than normal. High idle speed can prevent you from shifting back to neutral.

  • Page 54: Stopping Boat

    Operation pact the steering wheel or other parts of the boat. This could increase the risk of serious injury. It could also damage the shift mechanism. Do not shift into reverse while traveling ● at planing speeds. Loss of control, boat swamping, or damage to the boat could occur.

  • Page 55: Trimming Outboard Motor

    Operation ZMU02041 Remove the key if the boat will be left unattended. TIP: The engine can also be stopped by pulling the cord and removing the clip from the en- gine shut-off switch, then turning the main switch to “ ”...

  • Page 56: Adjusting Trim Angle (Power Trim And Tilt)

    Operation ZMU03110 1. Trim operating angle 1. Power trim and tilt switch EMU27884 Adjusting trim angle (Power trim and tilt) EWM00753 WARNING Be sure all people are clear of the out- ● board motor when adjusting the trim angle. Body parts can be crushed be- tween the motor and the clamp bracket when the motor is trimmed or tilted.

  • Page 57: Adjusting Boat Trim

    Operation angles to find the position that works best for your boat and operating conditions. EMU27911 Adjusting boat trim When the boat is on plane, a bow-up attitude results in less drag, greater stability and effi- ciency. This is generally when the keel line of the boat is up about 3 to 5 degrees.

  • Page 58: Procedure For Tilting Up (Power Trim And Tilt Models)

    Operation duce salt corrosion. EWM00221 WARNING Be sure all people are clear of the out- board motor when tilting up and down, Body parts can be crushed between the motor and the clamp bracket when the motor is trimmed or tilted. EWM00250 WARNING Press the power trim and tilt switch “...

  • Page 59: Procedure For Tilting Down (Power Trim And Tilt Models)

    Operation and tilt switch “ ” (down) to retract the trim rods. NOTICE: Be sure to retract the trim rods completely during mooring. This protects the rods from marine growth and corrosion which could damage the power trim and tilt mechanism.

  • Page 60: Shallow Water

    Operation ting up for and cruising in shallow water. Otherwise severe damage from overheat- ing can result. EMU32912 Procedure for power trim and tilt models Place the remote control lever / gear shift lever in neutral. ZMU01936 Slightly tilt the outboard motor up to the desired position using the power trim ZMU03838 and tilt switch.

  • Page 61: Cruising In Other Conditions

    Cruising in muddy, turbid, or acidic water Yamaha strongly recommends that you use the optional chromium-plated water pump kit (see page 16) if you use the outboard motor in acidic water or water with a lot of sediment in it, such as muddy or turbid (cloudy) water.

  • Page 62: Maintenance

    Wash the outboard motor body using sition using a motor support device such as fresh water. NOTICE: Do not spray wa- a transom saver bar. Consult your Yamaha ter into the air intake. For fur- [ECM01840] dealer for further details.

  • Page 63: Lubrication (Oil Injection Models)

    WARNING! Do not touch or remove electrical parts when starting or dur- TIP: ing operation. Keep hands, hair, and The use of “Yamaha Fuel Conditioner and clothes away from the flywheel and Stabilizer” eliminates the need to drain the other rotating parts while the engine fuel system.

  • Page 64: Cleaning And Anticorrosion Measures

    Cleaning and anticorrosion have the proper skills, tools, or supplies measures to perform a maintenance procedure, have a Yamaha dealer or other qualified Wash down the exterior of the outboard mechanic do the work. motor with fresh water and dry off com- The procedures involve disassembling pletely.

  • Page 65: Replacement Parts

    EMU28511 Replacement parts If replacement parts are necessary, use only genuine Yamaha parts or parts of equivalent design and quality. Any part of inferior quality may malfunction, and the resulting loss of control could endanger the operator and passengers.

  • Page 66: Maintenance Chart 1

    The “ ” symbol indicates the check-ups which you may carry out yourself. The “ ” symbol indicates work to be carried out by your Yamaha dealer. Initial Every 20 hours Item...
  • Page 67 Maintenance Initial Every 20 hours Item Actions hours (1 hours (3 hours (5 months) year) years) years) Fuel line(High pres- Inspection or replace- sure) ment as necessary Fuel line(Low pres- Inspection sure) Fuel line(Low pres- Inspection or replace- sure) ment as necessary Inspection or replace- Fuel pump ment as necessary...

  • Page 68: Maintenance Chart 2

    Wire harness connec- Inspection or replace- tions/Wire coupler con- ment as necessary nections (Yamaha) Meter/gauge Inspection Inspection and clean- (Yamaha) Fuel tank ing as necessary EMU34451 Maintenance chart 2 Every Item Actions 1000 hours Guide exhaust/exhaust Inspection or replace-...

  • Page 69: Greasing

    Maintenance EMU28932 Greasing Yamaha marine grease (Water resistant grease) ZMU03125 other deposits are excessive, you should re- EMU28955 Cleaning and adjusting spark plug place the spark plug with another of the cor- The spark plug is an important engine com- rect type.

  • Page 70: Checking Fuel Filter

    For cleaning or replacement of the Be sure to use the specified spark plug, fuel filter, consult your Yamaha dealer. otherwise the engine may not operate properly. Before fitting the spark plug, measure the electrode gap with a wire thickness gauge;...

  • Page 71: Checking Water In Engine Oil Tank

    If you have difficulty ver- ifying the idle speed, or the idle speed re- quires adjustment, consult a Yamaha dealer or other qualified mechanic. Verify whether the idle speed is set to ZMU03841 specification.

  • Page 72: Removing Propeller

    Be sure to use a new cotter pin and bend the ends over securely. Otherwise the propeller could come off during opera- tion and be lost. Apply Yamaha marine grease or a cor- rosion resistant grease to the propeller shaft. Install the spacer (if equipped), thrust...

  • Page 73: Changing Gear Oil

    Consult a Never get under the lower unit while it ● Yamaha dealer for repair of the lower is tilted, even when the tilt support lever unit seals. [ECM00711] or knob is locked. Severe injury could...

  • Page 74: Cleaning Fuel Tank

    TIP: If you have any question about properly ● For disposal of used oil, consult your doing this procedure, consult your Yamaha dealer. Yamaha dealer. Put the outboard motor in a vertical po- Keep away from sparks, cigarettes, ● sition. Using a flexible or pressurized fill-...

  • Page 75: Inspecting And Replacing Anode(S)

    EMU29322 Checking battery (for electric start EMU29312 Inspecting and replacing anode(s) models) Yamaha outboard motors are protected from EWM01900 WARNING corrosion by sacrificial anodes. Inspect the external anodes periodically. Remove scales Battery electrolytic fluid is poisonous from the surfaces of the anodes. Consult a...

  • Page 76: Connecting The Battery

    Maintenance ing, consult your Yamaha dealer. cables must be clean and properly con- Check the battery connections. They nected, or the battery will not start the should be clean, secure, and covered by engine. an insulating cover. WARNING! Bad EMU29371...

  • Page 77: Trouble Recovery

    Q. Has fuel pump malfunctioned? If your outboard motor requires repair, bring A. Have serviced by a Yamaha dealer. it to your Yamaha dealer. If the engine trouble-alert indicator is flash- Q. Are spark plug(s) fouled or of incorrect ing, consult your Yamaha dealer.
  • Page 78 Q. Is fuel contaminated or stale? A. Fill tank with clean, fresh fuel. Q. Is carburetor clogged? A. Have serviced by a Yamaha dealer. Q. Is fuel filter clogged? A. Clean or replace filter. Q. Is fuel joint connection incorrect? A.
  • Page 79 Q. Is fuel system obstructed? Q. Is water pump or thermostat faulty? A. Check for pinched or kinked fuel line or A. Have serviced by a Yamaha dealer. other obstructions in fuel system. Q. Is there excess water in fuel filter cup? Q.

  • Page 80: Temporary Action In Emergency

    EWM00631 Q. Is steering pivot loose or damaged? WARNING A. Tighten or have serviced by a Yamaha Substituting an incorrect fuse or a piece dealer. of wire could allow excessive current EMU29433 flow.

  • Page 81: Power Trim And Tilt Will Not Operate

    2. Fuse (20 A) used to start the engine, the start-in- gear protection device does not oper- Consult your Yamaha dealer if the new fuse ate. Make sure the remote control lever immediately blows again. is in neutral. Otherwise the boat could...

  • Page 82: Emergency Starting Engine

    Trouble Recovery wheel or other moving parts when the engine is running. Do not install the starter mechanism or top cowling after the engine is running. Do not touch the ignition coil, spark ● plug wire, spark plug cap, or other elec- trical components when starting or op- erating the motor.

  • Page 83: Engine Fails To Operate

    Trouble Recovery ZMU02614 ZMU03843 TIP: 1. CDI unit When the engine does not start with this pro- 2. Emergency connector cedure, see page 77. EMU29706 EMU29671 Cold engine fails to start Engine fails to operate If the engine fails to start when it is cold, use EMU29691 the following procedure.
  • Page 84 Trouble Recovery OPEN CLOSE ZMU03844 Turn the main switch to “ ” (on). Squeeze the primer pump two or three times to feed fuel. ON START ZMU03144 ZMU03142 Turn the main switch to “ ” (start). NOTICE: Never turn the main switch Open the throttle slightly without shifting to “...

  • Page 85: Treatment Of Submerged Motor

    EMU33501 Treatment of submerged motor If the outboard motor is submerged, immedi- ately take it to a Yamaha dealer. Otherwise some corrosion may begin almost immedi- ately. NOTICE: Do not attempt to run the outboard motor until it has been com- pletely inspected.

  • Page 86: Consumer Information

    Consumer information EMU29811 Important warranty information for U.S.A. and Canada...
  • Page 87 Consumer information...

  • Page 88: Yamaha Motor Corporation, U.s.a. Outboard Motor Two Year Limited Warranty

    Consumer information EMU29820 YAMAHA MOTOR CORPORATION, U.S.A. OUTBOARD MOTOR TWO YEAR LIMITED WARRANTY...
  • Page 89 Consumer information...
  • Page 90 Consumer information...

  • Page 91: Important Warranty Information If You Use Your Yamaha Outside The Usa Or Canada

    Consumer information EMU29841 IMPORTANT WARRANTY INFORMATION IF YOU USE YOUR YAMAHA OUTSIDE THE USA OR CANADA...
  • Page 94 Printed in Japan April 2008–0.3 × 1 ! Printed on recycled paper...

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