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PYROPAK E.P.A. WOOD STOVE MANUAL US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOOD STOVE Verified and tested following ULC S627 and UL 1482 Standards STOVE BUILDER INTERNATIONAL INC.. 1700, Leon-Harmel, Quebec City (Quebec), Canada G1N 4R9 Tel : (418) 527-3060 Fax : (418) 527-4311 READ AND KEEP THIS MANUAL FOR REFERENCE 45397A.doc...
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The instructions pertaining to the installation of your wood stove in North America comply with ULC-S627 and UL-1482 standards. Read this entire manual before you install and use your new stove. If this stove is not properly installed, a house fire may result.
SECTION 1.0 - INSTALLATION When installed and operated as described in these instructions, the E.P.A Drolet Pyropak wood stove is suitable for use as a freestanding wood stove in residential installations. The E.P.A Drolet Pyropak wood stove is not intended for installation in a bedroom or a mobile home.
1.3 CLEARANCES Clearances to any combustibles when measured directly from the floor protector to the ceiling must be a minimum of 84" (2134 mm). Clearances to any combustibles when measured directly from the front of the stove must be a minimum of 48" (1219 mm). The stove must also be placed so as to maintain the minimum clearances to combustible walls specified for each type of connector used.
1.3.1 Reduced clearances You may decrease the clearances by installing heat radiation shields between the walls or the ceiling and the stove. These heat radiation shields must be installed permanently, and can include sheet metal, a rigid non-combustible sheet or a masonry wall. Clearances of not less than 1"...
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Graphic 1 A- Clearance to combustible material with no protection. B- 500 mm (20 po.) minimum; C- 25 mm (1 po.) minimum; D- Between 25 mm (1 po.) and 75 mm (3 po.) ; E- 75 mm (3 po.) minimum; F- 450 mm (18 po.) minimum.
1.4 FLOOR PROTECTOR If the stove is to be installed on top of a combustible floor, it must be guarded by a non-combustible material extending at least 18” (300mm) from the front and 8” (200mm) from the sides and the back of the firebox., as shown in Figure 1.4 below.
SECTION 2.0 CHIMNEY (FLUE SYSTEM) 2.1 DEFINITIONS For clarity, the following definitions should be used with respect to these instructions: • A chimney system consists of a connector off the top of the stove, and a chimne , which attaches to the connector and terminates outside the house. •...
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according to the manufacturer's specifications. The manufacturers’ installation instructions and specified clearances should always be followed in accordance with local and national installation codes. In Canada the CSA B365 and the CSA C22.1 installation codes are to be followed. In the USA the ANSI NFPA 70 and ANSI NFPA 211 installation codes are to be followed.
insure that it is not obstructed, thus blocking the draft. It should be cleaned when necessary. FIGURE 2.2 Minimum Height of the Chimney 2.2.1 Step by step installation of your factory-built chimney The way to install your chimney may vary from one chimney manufacturer to another. The instructions contained in this manual are based on the recommendations of chimney manufacturers whose products are sold at many North American retailers of wood stoves and related heating accessories.
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Stove pipe • An adequate number of stove pipe sections. • A 90 elbow Typical installation through the wall FIGURE 2.2.1 (A) Typical installation through the wall...
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1- Start by positioning your stove where you would like it to go, taking into account the minimum clearances to combustible material. You will then be able to determine where the chimney will pass through the wall. You will probably have to adjust the stove position slightly to ensure that your chimney will run between the studs.
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4- Then, from outside the building, slide a short chimney length (attached to the tee) through the wall thimble. The chimney must extend at least 3 inches into the living space where it attaches to the stove pipe. 5- You can now install the wall support. Simply slide the wall support up to the tee, ensuring that the adapter on the support engages with the female coupler on the bottom of the tee.
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6- You can start to add chimney sections. We recommend that you also use locking bands to secure all connections. You will need to secure the chimney to the house using wall bands. Wall bands wrap around the chimney and then attach to the wall. Install the first one 3 feet above the wall support.
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9- You are now ready to connect your chimney to your stove. Simply install the inter-connecting stove pipe between the stove pipe adapter and the stove. You can follow the instructions in the following section (section 2.3) of this manual called « CHIMNEY CONNECTOR». Ceiling support system If your chimney must rise inside the house and go through the ceiling, you need to connect it to your stove at the ceiling level.
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Typical installation through the ceiling FIGURE 2.2.1 (B) Typical Installation Through the Ceiling...
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1. Place your stove where you would like it located and use a plumb line to mark the ceiling directly above your stove flue. You will probably have to adjust this position slightly to ensure that your chimney will run between the joists. You can use a stud finder to locate the joists. You also need to take into account the minimum clearances to combustible materials.
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4. Once the support is secure, you can begin to assemble the chimney by lowering the first section into the support. Make sure that the male coupler is pointing upwards, as indicated by the arrow on the chimney label. 5. Then, from beneath the support, insert the stove pipe adapter and twist-lock it into place. 6.
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7. Once you have cut through your roof and framed the joists, it is time to work outdoors. Authorities require that the chimney extend not less than 3 feet above the highest point where it passes through the roof of a building and not less that 2 feet above any portion of the building within 10 feet.
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9. You are now ready to connect your chimney to your stove. Simply install the inter-connecting stove pipe between the stove pipe adapter and the stove. You can follow the instructions in the following section (section 2.3) of this manual called « CHIMNEY CONNECTOR».
2.2.2 Typical installation through an existing masonry chimney You can also install your stove using your existing masonry chimney. To do so, follow the guidelines below. You may want to use a factory-built thimble, on construct your own brick thimble. If you are using a masonry chimney, it is important that it be built in compliance with the specifications of the Building Code in your region.
2.3 CHIMNEY CONNECTOR Your chimney connector (commonly called stove pipe) and chimney must have the same diameter as the stove’s exhaust outlet. The stove pipe must be made of aluminized or cold roll steel with a minimum 24-gauge thickness (0.021" or 0.53 mm). It is strictly forbidden to use galvanized steel.
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FIGURE 2.3 (B) Minimum Slope We recommend that you use two 45 degree elbows instead Avoid 90 degree eblows...
2.4 DRAFT Your E.P.A Drolet stove’s performance will be optimised if it is installed with a chimney (flue) system that provides an adequate draft. The draft is the force that moves air from the appliance up through the chimney and is predominantly affected by the height and diameter of the chimney, as well as the stack temperatures of the stove.
2.6 THE ADVANTAGE OF INSTALLING A BLOWER (FAN) A blower can be installed at the back of your E.P.A Drolet Pyropak stove. This option is necessary if you wish to redistribute into a room the heat trapped at the back of your stove. By forcing hot air toward the front, the blower enables you to extend the radiation and convection power of your stove.
SECTION 3.0 OPERATION Keep these instructions for future reference. WARNING: • ANY MODIFICATION OF THE APPLIANCE THAT HAS NOT BEEN APPROVED IN WRITING BY THE CSA B365 ( ANSI NFPA TESTING AUTHORITY IS CONSIDERED AS BREACHING CANADA 211 (USA). • N EVER MODIFY THE AIR INTAKE CONTROL •...
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Misuse is not covered by warranty. • Even though your E.P.A Drolet has been specifically designed and tested to prevent smoke spillage, always open the door slowly as this will minimise the likelihood of smoke spillage or a back draft of flame or smoke into the room.
Fuel for the stove must not be stored closer than the required clearances to combustibles (heat sensitive materials). NEVER STORE WOOD IN THE ASH PAN COMPARTMENT. Your E.P.A Drolet stove is designed to burn . Do not burn coal, charcoal, or trash in the WOOD ONLY unit.
Decorative fireplaces generally have larger, cooler, and less air-tight fireboxes. Your E.P.A Drolet stove, on the other hand, has a smaller, completely sealed firebox which attains much higher temperatures. It is therefore not designed to support excessive heat caused by the addition of chemicals in manufactured logs.
3.4 LIGHTING A FIRE • Place enough crumpled balls of newspaper or other paper into the stove to cover thbottom of the firebox. • Place small and dry kindling on the crumpled paper. • Place larger and dry kindling on top of the small kindling. •...
Your E.P.A Drolet stove will work best if a thick bed of hot embers is maintained in the bottom of the firebox, and a minimum of two large pieces of seasoned fuel are added. Combustion efficiency is largely related to establishing a hot ember bed, and hot firebox temperatures.
® glass 5mm thick supplied by your E.P.A Drolet dealer. Never use a substitute material. • To replace the glass, remove the screws retaining the glass retainers inside the door. Remove the mouldings and replace the damaged piece with a new one. Perform the procedure backwards after replacing.
If creosote has accumulated, it should be removed to reduce the risk of a chimney fire. Call a professional chimney sweep, or go to your local E.P.A Drolet dealer, purchase a chimney brush, and have the chimney cleaned. The chimney and chimney connector must be in good condition and kept clean.
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SECTION 5.0 FEATURES Pyropak Type of fuel Wood Test standard ULC S627 (CSA B366.2) and UL 1482 for residential. Recommended surface : 500 to 1000 sq. ft. Heating capacity* – BTU/hr., EPA test wood: 26,100 Heating capacity* – BTU/hr., seasoned cordwood : 40,000 Optimum efficiency: 82% *Why is the BTU indicated on the EPA label smaller than the one advertised? You will notice a difference between the BTU output as indicated on the unit’s white EPA label affixed to the glass...
Firebrick *Pictures required Shall your unit or a components be defective, contact immediately your DROLET dealer. Prior to your call make sure you have the following information necessary to your warranty claim treatment: •...
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