All-Power APG3009N Owner's Manual
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All-Power APG3009N Owner's Manual

6000 watt generator
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  • Page 2: Carbon Monoxide

    DANGER CARBON MONOXIDE Using a generator indoors WILL KILL YOU IN MINUTES. Generator exhaust contains high levels of carbon monoxide (CO), a poi- sonous gas you cannot see or smell. If you can smell the generator ex- haust, you are breathing CO. But even If you cannot smell the exhaust, you could be breathing CO.
  • Page 3 WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, AND/ OR VOIDING OF YOUR WARRANTY. ALL POWER AMERICA WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS.

  • Page 4: Limited Warranty

    Service will be scheduled according to the normal work flow and business hours at the service center location, and the availability of replacement parts. All decisions of All-Power America with regard to this limited warranty shall be final This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
  • Page 5 ( Example: Battery, Spark Plug, Air Filter) • Merchandise sold by All-Power America which has been manufactured by and identified as the product of another company, such as gasoline engines. The product manufacturer’s warranty, if any, will apply.

  • Page 6: Safety Guidelines - Definitions

    Owner’s Manual Safety Guidelines - Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. Save These Important Safety Instructions! Read and understand all of these safety instructions.

  • Page 7: General Precautions

    6000W Generator General Precautions WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH. DANGER Carbon Monoxide Using a generator indoors WILL KILL YOU IN MINUTES. Carbon Monoxide Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell.

  • Page 8: Hot Components

    Owner’s Manual General Precautions (cont’d) Gasoline and Oil (cont’d) • Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel tank. Fuel vapors are explosive. • Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing.

  • Page 9: Electrical Safety

    6000W Generator General Precautions (cont’d) Work Area • Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. •...

  • Page 10: Personal Safety

    Owner’s Manual General Precautions (cont’d) Electrical Safety (cont’d) • All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. •...

  • Page 11: Generator Use And Care

    6000W Generator General Precautions (cont’d) Personal Safety (cont’d) • Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use. • Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury.

  • Page 12: Heart Pacemakers

    Owner’s Manual General Precautions (cont’d) Servicing Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact All Power America immediately for a replacement. Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
  • Page 13 6000W Generator General Precautions (cont’d) Installation (cont’d) • If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit. • The generator weighs 189 lbs. Two or more people should assist when moving or lifting this product.
  • Page 14 Owner’s Manual General Precautions (cont’d) Mechanical (cont’d) • Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason. • Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly.

  • Page 17: Assembly

    6000W Generator Assembly Unpacking 1. Remove the generator and loose parts box from the carton. 2. Compare the loose parts with the inventory list below. Loose Parts (Wheel kit and handle) Check all loose parts against the following list. Contact your dealer toll free at 888.896.6881 if any of the loose parts shown are not included with your generator Hardware Check: Your Hardware Kit should include:...
  • Page 18 Owner’s Manual...

  • Page 19: Wheel Kit Installation

    6000W Generator Assembly Wheel Kit Installation Here is the hardware required to install Start by installing the the support leg. Place a block of wood rubber floor mounts under the generator so that you don’t onto the support leg have to hold it up while trying to install as shown.

  • Page 20: Operation

    Owner’s Manual Operation Fuel tank Control Panel Fuel Switch Pull Start NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE CONTROLS MENTIONED BELOW. CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE FILLED WITH OIL OF A HIGH QUALITY SAE 10W-30 GRADE ENGINE OIL. TO DO SO, UNSCREW AND REMOVE THE ENGINE’S OIL DIPSTICK LOCATED AT THE BOTTOM OF THE ENGINE CRANKCASE.

  • Page 23: Powering 120 Volt Ac Tools And Equipment

    CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. ALL-POWER IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER.

  • Page 25: Fuel Sediment Cup Cleaning

    Fuel Sediment Cup Cleaning Fuel sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. 1. Turn the fuel valve to the OFF positioin. Remove the sediment cup and O-ring.

  • Page 26: Spark Plug Service

    Owner’s Manual Spark Plug Service In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: LD F7TC. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1.

  • Page 27: Maintenance Schedule

    6000W Generator Air Cleaner Service (cont’d) Maintenance Schedule REGULAR SERVICE First Every Every Every Every PER IOD 8 Hours 25 Hours 50 Hours Annually 5 Hours or Each use or Annually or Annually 100 Hours ITEM Check Level Engine Oil Change Oil Clean Air Filter...

  • Page 28: Installation

    Owner’s Manual 1. Drain the carburetor by loosening the drain screw. Drain the gasoline into a suitable container. Gasoline is extremely flammable and is explosive under certain conditions WARING perform this task in a well ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area during this procedure.

  • Page 29: General Location

    6000W Generator Installation (cont’d) Electrical and other permits may be required for the installation of emergency power systems. Investigate your local building and electrical codes before installing this unit. Installation must be completed by licensed contractors. WARNING! THE GENERATOR WEIGHS APPROXIMATELY 189 POUNDS. USE CARE AND THE PROPER LIFTING OR HOISTING EQUIPMENT WHEN MOVING IT TO THE INSTALLATION LOCATION.

  • Page 30: Specifications

    Owner’s Manual Specifications AC electrical Current Output 120V/240V AC @ 42/21A 60Hz Continuous/rated Wattage 5,000 Peak Wattage 6,000 Two 120V outlets Outlet One 120V twist-lock outlet One 120/240V AC twist-lock outlet DC electrical 12 V 8.3 A Gasoline engine Type 4-cycle OHV air-cooled recoil start Displacement 291cc...
  • Page 31 6000W Generator Cylinder head system assy. scription Engine APA Part No. APG3009N-A-01-JD HEAD COVER COMP. BOLT JF240 APG3009N-A-02-JD HEAD COVER WASHER COMP JF240 APG3009N-A-03-JD WASHER COVER PACKING JF240 APG3009N-A-04-JD HEAD COVER COMP JF240 APG3009N-A-05-JD HEAD COVER PACKING JF240 APG3009N-A-06-JD FLANGE BOLT (M1OX 80)

  • Page 32: Cylinder Barrel

    6000W Generator Cylinder barrel APA Part No. Description Engine APG3009N-B-01-JD FLANGE BOLT (M6X 14) JF240 APG3009N-B-02-JD OIL LEVEL SWITCH ASSY JF240 APG3009N-B-03-JD O-RING (14mm) JF240 JF240 APG3009N-B-04-JD FLANGE NUT (MIO) APG3009N-B-05-JD CRANK CASE JF290 APG3009N-B-06-JD BALL BEARING (6206) JF240 APG3009N-B-07-JD WASHER( ø8.3×ø17×1)
  • Page 33 6000W Generator Crankcase cover system assy. scription Engine APA Part No. APG3009N-C-01-JD DUCT COVER JF240 APG3009N-C-02-JD FLANGE BOLT (M8 X 35) JF240 APG3009N-C-03-JD OIL SCALE JF240 APG3009N-C-04-JD OIL SCALE SEAL RING JF240 OIL SEAL( 35× 52×8) APG3009N-C-05-JD JF240 APG3009N-C-06-JD FLANGE BOLT (M8X35)
  • Page 34 6000W Generator Crankshaft assy. APA Part No. Description Engine APG3009N-D-0l-JD CRANKSHAFT COMP JF290...
  • Page 35 6000W Generator Piston & Connecting Rod Assy. Engine APA Part No. Description APG3009N-E-01-JD COMPRESSION RING A JF290 APG3009N-E-02-JD COMPRESSION RING B JF290 APG3009N-E-03-JD OIL RING A JF290 APG3009N-E-04-JD OIL RING B JF290 APG3009N-E-05-JD PISTON PIN CLIP (20 mm) JF168 APG3009N-E-06-JD...
  • Page 36 6000W Generator Recoil Starter Assy. Engine APA Part No. Description APG3009N-F-01-JD PIVOT ADJUSTING NUT JF240 APG3009N-F-02-JD ROCKER ARM PIVOT JF240 APG3009N-F-03-JD ROCKER ARM JF240 APG3009N-F-04-JD PIVOT BOLT (M8) JF240 APG3009N-F-05-JD PUSH ROD GUIDE PLATE JF240 APG3009N-F-06-JD ROD PUSH JF270 APG3009N-F-07-JD...
  • Page 37 6000W Generator Recoil Starter Assy. Engine APA Part No. Description APG3009N-G-01-JD RECOIL STARTER ASSY. JF240N APG3009N-G-02-JD SETTING SCREW JF240 APG3009N-G-03-JD SPRING RETAINER JF240 APG3009N-G-04-JD PLATEN SPRING JF240 APG3009N-G-05-JD STARTER DETENT JF240 APG3009N-G-06-JD DETENT SPRING JF240 APG3009N-G-07-JD RECOIL STARTER REEL JF240...
  • Page 38 6000W Generator Fan Cover Assy. Engine APA Part No. Description APG3009N-H-01-JD SHROUD JF240 APG3009N-H-02-JD FLANGE BOLT (M6 X 14) JF240 APG3009N-H-03-JD FAN COVER COMP. JF240 APG3009N-H-04-JD WIRE HARNESS CLIP JF240...
  • Page 39 6000W Generator Carburetor Assy. Engine APA Part No. Description APG3009N-I-01-JD TUBE CLIP(Ø8) JF240 APG3009N-I-02-JD TUBE A (Ø4.5x8.5) JF240 APG3009N-I-03-JD TUBE B JF240 APG3009N-I-04-JD WIPE HARNESS CLIP JF240 APG3009N-I-05-JD DASHPOT CHECK VALVE JF240 APG3009N-I-06-JD MANUAL CHOKE STAY ASSY JF240 APG3009N-I-07-JD CARBURETOR IRON GASKET...
  • Page 40 6000W Generator Flywheel Assy. APA Part No. Engine Description APG3009N-J-01-JD FLYWHEEL JF270 APG3009N-J-02-JD SPECIAL WOODRUFF KEY JF168 APG3009N-J-03-JD COOLING FAN JF240 APG3009N-J-04-JD STARTER PULLEY JF240 APG3009N-J-05-JD FLYWHEEL NUT (M16) JF240...

  • Page 41: Ignition System Assy

    6000W Generator Ignition System Assy. Engine APA Part No. Description APG3009N-K-01-JD NOISE SUPPERSSOR CAP ASSY JF240 APG3009N-K-02-JD IGNITION COIL ASSY JF240 APG3009N-K-03-JD STOP SWITCH CORD JF240 APG3009N-K-04-JD STOP SWITCH CORD HOLDER JF240 APG3009N-K-05-JD FLANGE BOLT (M6 X 25) JF240 APG3009N-K-06-JD...
  • Page 42 6000W Generator Control Assy. APA Part No. Engine Description APG3009N-M-01-JD CONTROL ASSY. JF240 APG3009N-M-02-JD CONTROL BASE COMP. JF240 APG3009N-M-03-JD CONTROL ADJUSTING SPRING JF240 APG3009N-M-04-JD PAN SCREW (M5 X 34) JF240 APG3009N-M-05-JD FLANGE BOLT (M6 X 14) JF240 APG3009N-M-06-JD GOVERNOR SPRING...
  • Page 43 6000W Generator Muffler Assy. 13 14 APA Part No. Description APG3009N-N-01-JD FLANGE BOLT (M8 X 16) APG3009N-N-02-JD FLANGE BOLT (M6 X 12) APG3009N-N-03-JD MUFFLER STAY COMP APG3009N-N-04-JD MUFFLER PROTECTOR SEAL APG3009N-N-05-JD MUFFLER SIDE PROTECTOR APG3009N-N-06-JD MUFF. INNER PROTECTOR COMP APG3009N-N-07-JD...
  • Page 44 6000W Generator Air Cleaner APA Part No. Description APG3009-O-01-JD AIR CLEANER COVER COMP APG3009-O-02-JD AIR CLEANER ELEMENT APG3009-O-03-JD FLANGE NUT (M5) APG3009-O-04-JD AIR CLEANER SEPARATOR APG3009-O-05-JD AIR CLEANER SEAL APG3009-O-06-JD AIR CLEANER CASE COMP APG3009-O-07-JD BREATHER GASKET...
  • Page 45 6000W Generator Fuel Tank Assy. APA Part No. Description APG3009-P-01-JD FUEL FILTER CAP COMP APG3009-P-02-JD FUEL FILTER APG3009-P-03-JD FUEL TANK COMP APG3009-P-04-JD FUEL METER ASSY APG3009-P-05-JD FLAT SCREW APG3009-P-06-JD FLANGE BOLT APG3009-P-07-JD AIR DUCT WASHER APG3009-P-08-JD TANK CUSHION COLLAR APG3009-P-09-JD CONTROL BOX RUBBER APG3009-P-10-JD FUEL TANK JOINT...
  • Page 46 APA Part No. Description APG3009-Q-01-JD CONTROL PANEL COMP APG3009-Q-02-JD ENGINE SWITCH ASSY APG3009-Q-03-JD DC 12V OUTPUT APG3009-Q-04-JD VOLTMETER ASSY APG3009-Q-05-JD 120V RECEPTACLE(Ru-22) APG3009-Q-06-JD CIRCUIT BREAKER(5 pics) APG3009-Q-07-JD 120V RECEPTACLE(L5-30) APG3009-Q-08-JD 240V RECEPTACLE(L14-30) APG3009-Q-09-JD EARTH TERMINAL SET APG3009N-Q-10-JD CONTROL PANEL CASE...
  • Page 47 6000W Generator Frame Comp Assy. APA Part No. Description APG3009-R-01-JD FUEL TANK MOUNTING RUBBER APG3009N-R-02-JD FRAME COMP APG3009-R-03-JD FLANGE BOLT (M6X 12) APG3009-R-04-JD FLANGE NUT (M8) APG3009-R-05-JD BOTTOM RUBBER (LEFT) APG3009-R-06-JD BOTTOM RUBBER (RIGHT) APG3009-R-07-JD FLANGE NUT (M1O) APG3009-R-08-JD FLANGE NUT (M1O)
  • Page 48 6000W Generator Generator APA Part No. Description APG3009N-S-01-JD STATOR COVER APG3009N-S-02-JD STATORASSY APG3009N-S-03-JD COOLING FAN APG3009N-S-04-JD BRUSH ASSY APG3009N-S-05-JD TAPPING SCREW APG3009N-S-06-JD RR HOUSING APG3009N-S-07-JD PAN SCREW APG3009N-S-08-JD FLANGE BOLT (M6X 179) APG3009N-S-09-JD AUTO VOLTAGE REG. ASSY APG3009N-S-10-JD GENERATOR COVER...
  • Page 49 6000W Generator Generator APA Part No. De scription APG3009N-S-18-JD HEX.BOLT (M5 X 20) APG3009N-S-19-JD VOLT CHANGE TERMINAL BR-AC-W APG3009N-S-20-JD PLAIN WASHER (5mm) APG3009N-S-21-JD HEX. NUT (M5) APG3009N-S-22-JD SPRING WASHER (5mm) APG3009N-S-23-JD CRANK CASE GROMMET...
  • Page 50 6000W Generator Wheel & Hand Assy. APA Part No. Description APG3009-T-01-JD PIN SPLIT APG3009-T-02-JD WSHER PLAIN APG3009-T-03-JD WHEEL APG3009-T-04-JD BAFFLE APG3009-T-05-JD SHAFT APG3009-T-06-JD FLANGE BOLT (M6X 35) APG3009-T-07-JD FLANGE NUT (M6) APG3009-T-08-JD VIBRATION ABSORBER APG3009-T-09-JD FLANGE NUT (M8) APG3009-T-10-JD FEET APG3009-T-11-JD FLANGE BOLT (M6X 16) APG3009-T-12-JD...
  • Page 51 6000W Generator WHEEL & HAND ASSY. APA Part No. Description APG3009-T-18-JD BRACKET A APG3009-T-19-JD BRACKET B...

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