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SportCity 250 ie
Service manual
APRILIA SportCity 250 ie Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Vehicle View
Index of Topics
Characteristics
Safety Rules/General Precautions
Maintenance Rules/General Precautions and Information
Vehicle Identification
Chassis Number/Engine Number
Dimensions and Mass
Engine Techinical Data
Transmisson Technical Data
Capacities
Eletrical System Technical Data
Frame and Suspensions Technical Data
Tightening Torques/Lubrication
Cylinder Head
Transmission Data
Flywheel Data
Crankcase and Crankshaft Data
Handlebar Data
Chassis Data
Electrical System Data
Saddle/Locks Data
Instrument Panel Data
Rear Bodywork Data
Central Bodysork Data
Front and Rear Brake Data
Front Bodywork Data
Filter Housing Data
Cooling Unit/Front Wheel Data
Link Rod/Exhaust Data
Rear Wheel Data
Stand/Engine Data
Overhaul Data/Assembly Clearances
Rear Suspension Data
Cylinder - Piston Assy
Cylider-Piston Coupling Category
Crankcase-Crankshaft-Connecting Rod
Crankshaft/Crankcase Axial Clearance
Slot Packing System
Compression Ratio
Shimming for 250 Engines
Products: Recommended Products Table
Tooling
Special Tools
Maintenance
Maintenance Chart: Every 2 Years
Spark Plug Maintenance
Locking Torques
Hub Oil
Air Filter Maintenance
Engine Oil
Engine Oil Check
Engine Oil Top-Up
Engine Oil Filter
Oil Pressure Warning Light
Transmissions/Throttle Grip Removal
Throttle Grip Refitting
Checking the Ignition Timing
Cooling System
Radiator Cleaning
Level Check
Topping-Up the Coolant Level
Braking Systems
Brake Fluid Topping-Up
Rear Brake Calliper
Troubleshooting
Engine: Excessive Oil Consumption/Exhaust Smoke/Excessive Wear
Poor Lubrication Pressure
Clutch Grabbing or Performing Inadequately
Suspension Oil Leakage
Electrical System
Schematic Diagram
Parts of the Electrical System
Cable Colours
Conceptual Diagrams
Ignition Diagram
Battery Recharge and Starting Diagram
Level Indicators and Enable Signals Section Diagram
Devices and Accessories Diagram
Lights and Turn Indicators Diagram
Checks and Inspections
Battery Recharge Circuit
Dashboard
Multifunctional Indicator Functions
Total Odometer (ODO) Function
Data Check Function
Battery Voltage
Unit of Measurement - Km/MI Conversion
Clock Adjustment
Oil Pressure Sensor
Battery Failure
Fuel Level Sensor
Connectors
Dashboard Pinout
Connector Pinout
Engine from Vehicle
Exhaust Assy. Removal
Silencer Removal
Removal of the Engine from the Vehicle
Engine
Automatic Transmission
Transmission Cover
Air Duct
Removing the Driven Pulley Shaft Bearing
Refitting the Driven Pulley Shaft Bearing
Baffle Roller/Plastic Roller
Removing the Driven Pulley
Inspecting the Clutch Drum
Removing/Inspecting the Clutch
Pin Retaining Collar
Removing the Driven Half-Pulley Bearing
Inspecting the Driven Fixed Half-Pulley
Inspecting the Driven Sliding Half-Pulley
Movable Driven Half-Pulley Dimensions
Refittinng the Driven Half-Pulley Bearing
Refitting the Driven Pulley
Inspecting the Clutch Spring
Refitting the Clutch/Refitting the Driven Pulley
Drive Belt
Removing the Driving Pulley
Inspecting the Rollers Case
Refitting the Driving Pulley
Refitting the Transmission Cover
End Gear
Removing the Hub Cover
Removing the Hub Bearings
Removing the Wheel Axle Bearings
Remove the Driven Pulley Shaft Bearing
Inspecting the Hub Shaft/Hub Cover
Refitting the Wheel Axle Bearing
Refitting the Hub Cover Bearings
Refitting the Hub Bearings and Hub Cover
Flywheel Cover
Remove the Hub Cover
Removing/Refitting the Stator
Refitting the Flywheel Cover
Flywheel and Starting
Removing the Starter Motor
Removing the Flywheel Magneto
Inspecting the Flywheel Components
Refitting the Free Wheel
Refitting the Flywheel Magneto
Refitting the Starter Motor
Removing the Intake Manifold
Removing the Rocker-Arms Cover
Removing the Timing System Drive
Removing the Cam Shaft
Removing the Cylinder Head
Removing the Valves
Removing the Cylinder - Piston Assy
Inspecting the Small End
Inspecting the Wrist Pin
Inspecting the Piston
Inspecting the Cylinder
Inspecting the Piston Rings
Removing the Piston
Choosing the Gasket
Refitting the Piston Rings
Refitting the Cylinder
Inspecting the Cylinder Head
Inspecting the Timing System Components
Inspecting the Valve Sealings
Inspecting the Valve Housings
Inspecting the Valves
Inspecting the Springs and Half-Cones
Refitting the Valves
Inspecting the Cam Shaft
Refitting the Head and Timing System Components
Refitting the Rocker-Arms Cover
Refitting the Intake Manifold
Crankcase - Crankshaft
Splitting the Crankcase Halves
Inspecting the Crankshaft Alignment
Inspecting the Crankcase Halves
Inspecting the Crankshaft Plain Bearings
Refitting the Crankcase Halves
Studs
Lubrication
Conceptual Diagrams: Lubrication Circuit
Oil Pressure Check
Crankshaft Oil Seals: Removal
Crankshaft Oil Seals: Refitting
Oil Pump Removal
Oil Pump Inspection
Oil Pump Refitting
Removing the Oil Sump
Inspecting the By-Pass Valve
Injection
MIU Injection System
Transparency
Injection: Troubleshooting Tips
Terminals Setup
EMS Circuit Diagram
Handheld Computer Menu Symbols
Engine Parameter Reading
Device Status
Adjustable Parameters
Devices Activation
Errors Display
Troubleshooting Procedure
Engine Does Not Start Even if Pulled
Engine Does Not Hold Idling/Idling Is Unstable/Idling Is too Low
Engine Does Not Return to Idling/Idling too High
Exhaust Backfiring When Decelerating
Engine Revs Irregularly
Regular Engine Progress with Valve Slightly Open
Poor Performance at Full Throttle/Irregular Engine Progress on Acceleration
Engine Knocking (Combustion Shocks)
Fuel Supply System
Removing the Injector
Refitting the Injector
Removing the Butterfly Valve
Refitting the Butterfly Valve
Pump Supply Circuit
Circuit Leak Test
Fuel Filter Check
Inspecting the Injector Circuit
Inspecting the Injector Hydraulics
Components Layout
Tachometer Diagram
Coolant Temperature Sensor
Zeroing the Throttle
Lambda Probe
Signal Check
Suspensions
Removing the Front Wheel
Front Wheel Hub Overhaul
Refitting the Front Wheel
Handlebar Removal
Handlebar Refitting
Front Fork
Front Fork Removal/Stem Removal
Wheel Holder Stems Sleeves Removal
Overhaul/Components Check
Oil Filling
Steering Column
Steering Bearing
Removing the Rear Wheel
Refitting the Rear Wheel
Shock Absorbers Removal
Shock Absorbers Refitting
Centre-Stand
Braking System - Exploded Diagram
Rear Brake Calliper Removal
Front Brake Calliper Removal
Rear Brake Disc Removal
Disc Inspection
Front Brake Disc Removal
Front Brake Disc Refitting/Disc Inspection
Front Brake Pads Removal
Front Brake Pads Refitting
Rear Brake Pads Removal
Rear Brake Pads Refitting
Fill - Bleeding the Braking System
Air Bleeding
Cooling System - Exploded Diagram
Electric Fan Check
Electric Fan Removal
Coolant Replacement
Coolant System Bleed
Thermostat
Thermostat Check
Chassis
Seat
Rear Rack
Driving Mirrors
Rear Handlebar Cover
Instrument Panel
Front Handlebar Cover
Legshield
Footrest
Left and Right Fairings Removal
Passenger Footrest Removal
Air Filter Removal
Filter Casing Removal
Tail Guard
Rear Mudguard
Helmet Bay
Front Mudguard
Fuel Tank Removal
Fuel Probe Removal
Rear Central Cover
Right Inspection Cover Removal
Radiator Fan
Expansion Tank
Flyscreen
Fairing Removal
Radiator Cover
Lower Cover
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Table of
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Table of Contents
Troubleshooting
Troubleshooting
58
Injection: Troubleshooting tips
169
Troubleshooting procedure
177
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