kozy heat Jackson 911 Installation And Operation Manual
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kozy heat Jackson 911 Installation And Operation Manual

kozy heat Jackson 911 Installation And Operation Manual

Direct vent fireplace insert
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DIRECT VENT FIREPLACE INSERT
WARNING: This product must be installed by a licensed plumber or gas fitter when installed in the
commonwealth of Massachusetts.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.
A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home Construction and Safety
Standard, Title 24 CFR, Part 3280, or when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1,
or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may
result, causing property damage, personal injury or loss of life.
◙
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
IF YOU SMELL GAS:
◙ Do not light any appliance.
◙ Do not touch any electrical switch: do not use any phone in your building.
◙ Immediately call gas supplier from a neighbors phone. Follow the gas supplier instructions.
◙ If you cannot reach your gas supplier, call the fire department.
◙ Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance is only for use with the type (s) of gas indicated on the rating plate.
A conversion kit is supplied with the appliance.
Report Number: 216-F-22-4
WARNING
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL COOLED.
NEVER ALLOW CHILDREN TO TOUCH GLASS.
www.kozyheat.com
INSTALLATION AND OPERATION MANUAL
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
JAN 2011
911-R18

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  • Page 1 This appliance is only for use with the type (s) of gas indicated on the rating plate. A conversion kit is supplied with the appliance. WARNING HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. www.kozyheat.com JAN 2011 911-R18 Report Number: 216-F-22-4...

  • Page 2: Introduction And Homeowner Reference Information

    Please retain this owner‘s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired and the complete fireplace is thoroughly inspected before packaging to ensure that you receive a quality product.

  • Page 3: Table Of Contents

    COMMONWEALTH OF MASSACHUSETTS INFORMATION Log Set Installation Commonwealth of Massachusetts Information 911 / 911-RAD OPERATING INSTRUCTIONS SPECIFICATIONS 911 / 911-RAD Valve and Pilot Assembly Components 911 / 911-RAD Lighting and Shutdown 26-28 Fireplace Insert Dimensions Clearances 911 / 911-RAD Pressure Testing...

  • Page 4: Safety Information

    SAFETY INFORMATION This fireplace has been tested to and complies with ANSI Z21.88a-2007·CSA 2.33a-2007·M02 “VENTED GAS FIREPLACE HEATERS” by OMNI- Test Laboratories, Portland, OR. Installation must conform with local building codes or in the absence of local building codes, with the National Fuel Gas Code, ANSIZ223.1/NFPA 54 - Current Edition, or the Natural or Propane Installation Code, CSAB149.1 Installation and repair should be done only by a qualified service person.

  • Page 5: Features

    Minnesota Energy Code compliant to 50 pascals (excluding fan) Bedroom and mobile home approved *Standard on RAD models **Standard on 911 and 911-IPI models Canadian approved ***Standard on 911-IPI models ****Standard on 911 and 911-RAD models *Standard on 911 models...

  • Page 6: Commonwealth Of Massachusetts Information

    COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE: The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS...

  • Page 7: Specifications

    Control board with burner cover Log set (see page *150 CFM fan kit Co-linear air duct *911 and 911-IPI models only Figure 6b MINIMUM CLEARANCES TO COMBUSTIBLES Insert glass to sidewall: 10‖ (254 mm) Insert top to combustible mantel: 12‖ (305 mm)

  • Page 8: Components List

    SPECIFICATIONS #911 / 911-RAD COMPONENTS #911-IPI COMPONENTS LIST 911-600-IPI IPI Control Board Assembly 911-770 Millivolt Control Board Assembly 700-203 Manual Gas Shut-off Valve 700-203 Manual Gas Shut-off Valve 911-135 Burner Assembly 911-135 Burner Assembly 911-G900 Refractory Set 911-G900 Refractory Set...

  • Page 9: Existing Fireplace Specifications

    EXISTING FIREPLACE SPECIFICATIONS THIS INSERT IS APPROVED FOR INSTALLATION IN MASONRY AND FACTORY-BUILT SOLID FUEL BURNING FIREPLACES. EXISTING FIREPLACE REQUIREMENTS The existing fireplace & chimney must be clean and in good working order and constructed of non-combustible materials. A gas line must be able to be installed to insert. Provisions made to provide electrical power to operate insert fan and thermostatic control (if used).

  • Page 10: Prepare Existing Fireplace

    PREPARE EXISTING FIREPLACE Any removed parts must be capable of reinstallation if this insert is ever removed (removal of rivets or screws is acceptable). The refractory, glass doors, screen rails, screen mesh and log grates may be removed from existing fireplace before installing this gas fireplace insert.

  • Page 11: Fan Direct Wire Installation

    911-IPI: This fireplace insert comes complete with a fan kit already installed. A double receptacle and power cord have been installed, wired and mounted in a removable electrical box panel on right side of fireplace.

  • Page 12: Thermostat / Wall Switch / Remote

    THERMOSTAT / WALL SWITCH / REMOTE (911 & 911-RAD only) If desired, a thermostat (wireless style also available), wall switch, or remote control assembly may be used to turn fireplace OFF and ON. Only ONE of these may be installed. Follow instructions included with chosen assembly.

  • Page 13: Gas Line Connection

    GAS LINE CONNECTION #911-RAD owners: If installing optional fan kit #911-028, please do so now before connecting gas line. GAS CONVERSION This fireplace is manufactured for use with Natural Gas. An LP conversion kit is included with this fireplace. Follow instructions included with conversion kit if converting to LP gas.

  • Page 14: Installation

    IMPORTANT: All steps as outlined in „PREPARE EXISTING FIREPLACE‟ must be completed before continuing with this installation. APPROVED VENTING Kozy Heat #815-CL Co-Linear Vent System. Follow instructions on pages 14-16. Air Duct Kozy Heat #815-CA Co-Axial Vent System. Follow instructions on pages 17-18.

  • Page 15: Venting Installation

    VENTING INSTALLATION KOZY HEAT #815-CL CO-LINEAR VENT SYSTEM NOTE: The co-linear pipe included with this vent system is designed to extend up to 25 ft. (7.62 m). If additional length is required, Part #510 is available to extend venting to a maximum of 30 ft . (9.14 m).

  • Page 16: Venting Installation

    VENTING INSTALLATION (cont.) KOZY HEAT #815-CL CO-LINEAR VENT SYSTEM RUN VENTING THROUGH EXISTING CHIMNEY We strongly suggest wrapping first 3 ft.(914 mm) of vent system below termination cap with non-faced fiberglass insulation (secure with wire) before running it through existing chimney.

  • Page 17: Venting Installation

    Using a 7/16‖ wrench, secure lower end of air duct to insert firebox with (4) 1/4" nuts. If installing optional #911-MSP: Align (4) holes in insert face to corresponding holes in masonry side panels. Secure with remaining screws included with kit.

  • Page 18: Kozy Heat #815-Ca Co-Axial Vent System

    VENTING INSTALLATION KOZY HEAT #815-CA CO-AXIAL VENT SYSTEM NOTE: The co-axial pipe included with this vent system is designed for chimneys up to 32 ft ( 9.75 m). If additional length is required, Part #716-A is available to extend the venting to a maximum of 40 ft (12.19 m).

  • Page 19: Venting Installation

    Using a 7/16‖ wrench, secure lower end of air duct to insert firebox with (4) 1/4" nuts. If installing optional #911-MSP: Align (4) holes in insert face to corresponding holes in masonry side panels. Secure with remaining screws included with kit.

  • Page 20: Complete Fan Wiring Installation

    Connect flexible gas line to manual shut off valve. Turn manual shut off valve to ON. CAUTION: CHECK CONNECTION FOR LEAKS. #911 & #911-RAD (#600-083C Speed Control / Receptacle assy. w/ power cord available for #911-RAD models). Secure electrical access panel to side of fireplace. Place thermostatic control switch on bottom of firebox.

  • Page 21: Control Board

    Install pilot shield around pilot assembly. Connect gas line to manual shut-off valve. 911/ 911-RAD: Connect any wall switch, remote control or thermostat wires to terminals on valve marked TH / THTP. 911-IPI: Reconnect all wiring harnesses to gas valve. Plug components into electrical outlet.

  • Page 22: Zc Shroud Assembly And Installation

    Figure 21a 911 / 911-RAD: Snap rocker switch into place on shroud. Slide one connector on each rocker switch wire to the rocker switch. Attach shroud to insert by placing tabs on left and right shroud pieces into slots in insert. The shroud will set into place.

  • Page 23: Masonry Shroud Assembly And Installation

    (2 ea. side). 911 / 911-RAD: Snap rocker switch into place on shroud. Slide one connector on each rocker switch wire to the rocker switch. Attach shroud to insert by inserting tabs (A) on left and right shroud sections to holes (B) in insert face. The shroud will set down into place.
  • Page 24 Secure with (4) screws (C), 2 each side. Figure 23c. Figure 23a 911 / 911-RAD: Slide remaining connectors on rocker switch wires to terminals on gas valve marked TH / THTP. Grill option: Remove nuts from lower grill, insert grill bolts through lower hinges on insert.

  • Page 25: Log Set Installation

    #932-500A LOG SET INSTALLATION ATTENTION: If converting to LP (propane) gas, do so now before installing log set. Follow instructions included with conversion kit. NOTE: Log numbers are marked on bottom of each log. Refer to following instructions and illustrations for proper placement. CAUTION: Do not place logs directly over burner port holes.

  • Page 26: 911-Rad Valve And Pilot Assembly Components

    911 / 911-RAD VALVE & PILOT ASSEMBLY COMPONENTS THERMOCOUPLE THERMOPILE PILOT HOOD ELECTRODE HI /LO FLAME ADJUSTMENT KNOB GAS CONTROL KNOB PIEZO IGNITOR VALVE TERMINALS ON/OFF ROCKER SWITCH Figure 25a PAGE 25...

  • Page 27: 911 / 911-Rad Lighting And Shutdown

    911 / 911-RAD LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY.
  • Page 28 911 / 911-RAD LIGHTING AND SHUTDOWN (cont.) LIGHTING Set thermostat to the lowest setting, if installed. 5 MINUTES Turn off all electrical power to the appliance. (Fan). Open lower grill to access the gas valve & controls. A. Push gas control knob in slightly and turn clockwise to OFF. Wait five (5) minutes to allow any gas that may have accumulated inside firebox to escape.

  • Page 29: Rad Lighting And Shutdown

    911 / 911-RAD LIGHTING AND SHUTDOWN (cont.) TURN BURNER OFF G. To turn burner OFF, depress ON/OFF rocker switch to OFF, flip off wall switch or adjust setting on thermostat or remote control. NOTE: The pilot will stay lit. TURN PILOT OFF H.

  • Page 30: 911-Rad Pressure Testing

    911 / 911-RAD PRESSURE TESTING IMPORTANT NOTICE: Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked OUT measures outgoing pressure and pressure tap marked IN measures incoming pressure. Follow instructions below for proper testing procedures.

  • Page 31: 911-Ipi Wiring Schematics

    911-IPI WIRING SCHEMATICS IMPORTANT: THIS SYSTEM REQUIRES ELECTRICITY (110 V) AND / OR BATTERIES TO OPERATE. USING BATTERY BACK UP WILL OPERATE BURNER ONLY. FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK-UP POWER. Light kit not available in all...

  • Page 32: 911-Ipi Valve And Pilot Assembly Components

    911-IPI VALVE & PILOT ASSEMBLY COMPONENTS PILOT IGNITER FLAME SENSOR PSE IPI PILOT ASSEMBLY BLACK CAP OUTLET (MANIFOLD) PRESSURE SCREW PILOT INTERNAL SOLENOID CONNECTION LOW LIMIT SCREW VALVE STEP MOTOR STEP MOTOR WIRE HARNESS PILOT ADJUSTMENT SCREW INLET PRESSURE SCREW...

  • Page 33: 911-Ipi Control Module Components

    911-IPI CONTROL MODULE COMPONENTS VALVE STEP MOTOR LEARN BUTTON COMMUNICATION LINK TERMINAL TO EXTENSION MODULE AC ADAPTOR CONNECTION MAIN CONTROL MODULE „I‟ IGNITER PILOT CONTINUOUS PILOT REMOTE ON/OFF „S‟ SENSOR PILOT CONNECTION ON/OFF SWITCH SWITCH CONNECTION NON-OPERATIONAL BACK-UP BATTERY PACK...

  • Page 34: 911-Ipi Remote Control Components

    911-IPI REMOTE CONTROL INFORMATION MANUAL ON / OFF THERMOSTAT MODE ICON ROOM TEMPERATURE BATTERY LIFE ICON SET TEMPERATURE (visible only in THERMO MODE) FAN SPEED LIGHT LEVEL CHILD PROOF ICON CONTINUOUS PILOT FLAME HEIGHT Figure 33a PAGE 33...

  • Page 35: 911-Ipi Information

    911-IPI INFORMATION ELECTRICAL WARNING AND INFORMATION: Electrical wiring must be installed by a licensed electrician. Do NOT wire 110V to wall switch. Uninterrupted or continuous power is required at all times in IPI systems EXCEPT when using battery back-up. Incorrect wiring will override IPI safety lockout and may cause an explosion.

  • Page 36: 911-Ipi Remote Control Operation

    911-IPI REMOTE CONTROL OPERATION INITIAL SET-UP: Plug Extension Module and AC Adaptor into receptacles. Install (4) AAA batteries into battery compartment of Backup Battery Pack , making sure batteries are installed in proper direction. Position between valve and front of stove. A Velcro strip has been attached to help secure in place.
  • Page 37 911-IPI REMOTE CONTROL INFORMATION cont. MANUAL MODE: This remote can be manually or thermostatically operated. Press MODE button for manual ON. The flame icon will appear on the LCD screen. Press MODE button again to put the control into THERMO mode.
  • Page 38 911-IPI REMOTE CONTROL INFORMATION cont. THERMO (THERMOSTAT) MODE: This remote feature allows you to thermostatically control the fireplace when hand held remote is set to THERMO mode. Set Temperature Range: 45˚F (7˚C) to 90˚F (32˚C). Set remote to THERMO mode by pressing MODE button. The smaller SET window of numbers appears on the LCD screen.

  • Page 39: 911-Ipi Lighting And Shutdown Instructions

    911-IPI LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY.
  • Page 40 911-IPI LIGHTING AND SHUTDOWN (cont.) LIGHTING STOP! Read safety information on previous page and front cover of this manual before continuing. Turn off all electrical power to fireplace. Power OFF ATTENTION: This fireplace is equipped with an ignition device which automatically lights the pilot.

  • Page 41: 911-Ipi Pressure Testing

    PRESSURE TESTING (911-IPI) IMPORTANT NOTICE: Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked OUT measures outgoing pressure and the pressure tap marked IN measures incoming pressure. Follow instructions below for proper testing procedures.

  • Page 42: 911-Ipi Error Codes

    ERROR CODES (911-IPI only) IGNITION SAFETY: Protection for Ignition System Error Code: One beep every one second. Description of Fault: Warns users if pilot is not successfully ignited in 60 seconds. How to Clear: Press MODE button to OFF then to ON to re-attempt ignition.

  • Page 43: Finalizing The Installation

    FINALIZING THE INSTALLATION FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue, or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment.

  • Page 44: Restrictor Usage / Troubleshooting / Installation / Modification

    FINALIZING THE INSTALLATION RESTRICTOR USAGE: Turn fireplace on and allow to burn for 15 minutes. If flames indicate there is excessive draft (flickering, short flames), a restrictor may be necessary. If flames indicate insufficient draft (lifting or ghosting flames), a previously installed restrictor may need to be modified or removed. WARNING: TO AVOID PROPERTY DAMAGE OR PERSONAL INJURY, ALLOW FIREPLACE AMPLE TIME TO COOL BEFORE MAKING ANY ADJUSTMENTS AND / OR INSTALLATIONS.

  • Page 45: Seasonal Heat Dump

    FINALIZING THE INSTALLATION SEASONAL HEAT DUMP This fireplace insert has been manufactured with a heat dump damper located at the inside top of firebox. This allows infinite control over the amount of heat emitted into the living area without affecting flame height. INSTALLER: Please install this fireplace insert with the heat dump in the closed position.

  • Page 46: Maintenance

    Reinstall burner assembly following instructions on page 20 of this installation manual. Visually check pilot light and burner when in operation. The flames should be steady, not lifting or floating. Burner Ports 911 / 911-RAD Pilot Burner Orifice 911-IPI Pilot Figure 45a The fan should be disconnected from electrical current, and cleaned (vacuumed) every six months.

  • Page 47: 911-Rad Troubleshooting

    911 / 911-RAD TROUBLESHOOTING CAUTION: THE FOLLOWING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN. NO SPARK FROM ELECTRODE TO PILOT WHEN PIEZO BUTTON IS TRIGGERED. A. Check wiring at back of piezo for proper connection. Check wiring at electrode for proper connection.

  • Page 48: Troubleshooting

    911 / 911-RAD TROUBLESHOOTING BURNER WILL NOT LIGHT A. Gas control knob not turned to ON. B. ON/OFF switch not turned on. C. Remote, wall switch or thermostat not turned ON. D. Plugged main burner orifice. E. Remote, wall switch ,thermostat or ON/ OFF switch wires defective.

  • Page 49: Rad Troubleshooting

    911 / 911-RAD TROUBLESHOOTING PILOT AND BURNER EXTINGUISH WHILE IN OPERATION A. No LP (propane) in tank. ♦ Check tank and refill if necessary. B. Glass frame assembly not installed correctly. ♦ Refer to page 9 in this manual for proper glass frame assembly installment instructions.

  • Page 50: 911-Ipi Troubleshooting

    911-IPI TROUBLESHOOTING MAIN CONTROL MODULE WILL NOT LEARN TRANSMITTER Ensure REMOTE/OFF switch on side of main control module is set to REMOTE. Make sure batteries in both the hand held remote and backup battery pack are installed in the proper direction and are not drained.

  • Page 51: Ipi Troubleshooting

    911-IPI TROUBLESHOOTING MAIN FLAME WILL NOT LIGHT Verify gas supply is turned on. Ensure pilot flame will ignite. If not, see pilot flame troubleshooting on previous page. Make sure white cap leads marked MAIN from module are securely connected to terminals marked MAIN on valve body.

  • Page 52: Conversion Kit Instructions

    CONVERSION KIT INSTRUCTIONS (911 / 911-RAD only) #OCK-S32A NAT GAS CONVERSION KIT / #OCK-S50A LP GAS CONVERSION KIT WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result, causing property damage, personal injury or loss of life.

  • Page 53: 911-Ipi Conversion Kit Instructions

    CONVERSION KIT INSTRUCTIONS ( 911-IPI units only) #OCK-A32N-I-911-PSE NAT GAS CONVERSION KIT / #OCK-A50L-I-911-PSE LP GAS CONVERSION KIT WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or productions of carbon monoxide may result, causing property damage, personal injury or loss of life.
  • Page 54 CONVERSION KIT INSTRUCTIONS ( 911-IPI units only) COMPLETE THE CONVERSION: Adjust burner tube venturi to correct setting by loosening screw, adjusting cap and retightening screw. CORRECT SETTINGS: NAT: 3/16” (5mm) open LP: 5/8” (16mm) open Re-install burner into fireplace, checking to ensure burner venturi is properly seated over burner orifice.

  • Page 55: Replacement Parts List

    REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing. 911 / 911-RAD CONTROL BOARD AND PARTS 911-770 911 Control Board - Nat Gas 700-092 Millivolt Generator 911-771 911 Control Board - LP Gas...

  • Page 56: Warranty

    LIMITED WARRANTY PAGE 55...
  • Page 57 LIFETIME WARRANTY PAGE 56...

This manual is also suitable for:

Jackson 911-ipiJackson 911-radJackson xl 911xlJackson xl 911xl-radJackson xl 911xl-ipi

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