Related Manuals for Powerhouse PH6500Ri
Summary of Contents for Powerhouse PH6500Ri
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Page 1: Ph6500Ri Digital Inverter Generator
POWERHOUSE ® PH6500Ri Digital Inverter Generator OWNER’S MANUAL PLEASE READ THIS MANUAL CAREFULLY BEFORE USING... -
Page 2: Quick Start
T-style male DC connector of the charger, allowing you to connect the clips to the ® terminals for batteries powering other equipment. For POWERHOUSE generators, for ease of use, it is suggested that you connect the T-style male plug to the DC receptacle on the control panel, rather than attempting to charge the generator battery directly. -
Page 3: Operation
5. Use the voltage selector switch to select either 120V-only operation or 120V/240V operation. For the location of the voltage selector switch, refer to the PH6500Ri Control Panel section. Do not use the switch while a load is connected. Switching the voltage while a load is connected may burn out the voltage selector switch. -
Page 4: Shutdown
Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. PH6500Ri OM... -
Page 5: Preface
Gives helpful information. If you have a problem with this generator, do not return it to the store where you purchased it. For warranty support call 877-544-4449 from 8am to 6pm ET, email us at warranty@powerhouse-products.com or send a fax to 800-263-0280. -
Page 6: Table Of Contents
TABLE OF CONTENTS PH6500Ri Digital Inverter Generator ..........................1 QUICK START ................................2 Pre-Operation ................................2 Operation ..................................3 Shutdown ..................................4 FCC INFORMATION............................... 4 Notice ..................................4 PREFACE ..................................5 1. SAFETY INSTRUCTIONS ............................8 To ensure safe operation ............................8 2. - Page 7 10. WARRANTY AND CONSUMER INFORMATION ....................47 CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT ................. 48 EMISSION CONTROL SYSTEM WARRANTY ......................49 11. APPENDIX A - EMISSION CONTROL SYSTEM ....................50 12. APPENDIX B - SAFETY AND CHARGING INSTRUCTIONS ................51 PH6500Ri OM...
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Page 8: Safety Instructions
Do not operate the generator in rain or snow and do not let it get wet. Do not install this generator inside a compartment. Doing so may lead to overheating and consequently, fire. It may also lead to death by asphyxiation. Do not modify the enclosure of this generator. PH6500Ri OM... -
Page 9: Component Identification
2. COMPONENT IDENTIFICATION 2.1 PH6500Ri Generator Maintenance Folding door handles Control panel Fuel valve Fuel cap Fuel gauge Muffler grill Stabilizing rubber feet Pneumatic tires PH6500Ri OM... -
Page 10: Ph6500Ri Control Panel
2.2 PH6500Ri Control Panel Remote indicator 120V 30 A circuit breaker for L5-30R lock twist receptacle Remote switch L1 25 A circuit breaker for L14-30R lock twist receptacle Voltage selector switch L2 25 A circuit breaker for L14-30R lock twist receptacle... -
Page 11: Serial Number And Bar Code Identification And Location
Online registration will make sure you are protected in the event you have lost your receipt, and will significantly speed the process in the event warranty service is necessary. For warranty assistance: Phone: 877-544-4449 Fax: 800-263-0280 E-mail: warranty@powerhouse-products.com PH6500Ri OM... -
Page 12: Using The Handles
3. Rotate each handle downward and snap it into its retaining clip. Embedded handle Embedded handle Handle stowed and locked in the retaining Folding clip Lock knob handle Folding handle Push handle toward generator to lock. Rotate handle upward. PH6500Ri OM... -
Page 13: Pre-Operation Check
Use a high-detergent, premium quality 4-stroke engine oil, certified to meet or exceed U.S. automobile manufacturer's requirements for API Service Classification SG/SF. ® Synthetic oil is approved for use in POWERHOUSE generators, and is recommended for operating the generator in temperatures below 32° F. -
Page 14: Check The Fuel Level
If you notice any undesirable operating symptoms while using a gasoline that contains ethanol, or one that you think contains ethanol, replace it with a gasoline that you know has the proper blend. PH6500Ri OM... -
Page 15: Check The Air Cleaner
Never run the engine without the air cleaner element. Rapid engine wear will result from contaminants, such as dust and dirt, being drawn through the carburetor, into the engine. Air cleaner cartridge Air cleaner element Maintenance door Air cleaner case PH6500Ri OM... -
Page 16: Connecting The Battery
(for example, the TC2-P Plug-In Trickle Charger) to the DC receptacle in the “Battery Charger” section of the control panel to charge the battery, as described in the Pre-Operation section of this manual. PH6500Ri OM... -
Page 17: Battery Removal And Replacement
1. To replace the battery, loosen the cover screws and remove the side maintenance door. 2. Connect the quick connect cable to the wiring harness, seat the battery and the battery clamp, then tighten the screw for the battery clamp. 3. Replace the maintenance door and tighten the door screws. PH6500Ri OM... -
Page 18: Operating Instructions
2. Move the remote selector switch on the control panel to the “OFF” position. 3. Turn the ignition switch to the “START” position until the engine has started. Do not operate the starter for more than 10 seconds. Repeat if necessary. Remote switch Fuel valve Ignition switch Electric start PH6500Ri OM... -
Page 19: Starting Procedure Using The Remote Function
Do not operate the generator when the ambient temperature is below 0°F (-18°C). Do not operate the generator when the ambient temperature is above 113° F (45° C). (-18° C) (0° C) (45° C) PH6500Ri OM... -
Page 20: Generator Use
AC power is in use. If you use both at the same time, be sure not to exceed the total power for AC and DC. Most appliance motors require more than their rated wattage for start-up. PH6500Ri OM... -
Page 21: 120V/240V Operation
120V line from the 240V receptacle, or to use the L1 and L2 lines separately. Voltage selector switch 5-20R split duplex receptacle L5-30R lock twist receptacle DC receptacle L14-30R lock twist receptacle PH6500Ri OM... -
Page 22: Digital Display
The digital display will illuminate within a few seconds of the generator starting, and will initially display data from the last run of the generator. Within a few seconds of illumination, the display will begin to show new data, and at that point the generator is ready to supply power. PH6500Ri OM... -
Page 23: Ac Application
If an overload occurs, power will be automatically cut by the inverter for that circuit. Low oil indicator L1 overload indicator L2 overload indicator Digital display: The illuminated digital display returning data indicates normal operating conditions. PH6500Ri OM... - Page 24 Be sure that all appliances are in good working order before connecting them to the generator. If an appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn off the generator engine switch immediately. Disconnect the appliance and examine it for signs of malfunction. PH6500Ri OM...
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Page 25: Overload Conditions
When an electric motor is started, an overload indicator light (red) may go on momentarily while the digital display continues to return non-zero data. This is not a problem as long as the overload light only flickers on briefly. PH6500Ri OM... -
Page 26: Low Voltage Protection
4. Reconnect the loads one by one, starting with the loads that have the greatest current requirements. Allow time for the generator to stabilize the voltage for each load before applying the next load. It is possible for the overload lights to be illuminated while the low voltage protection feature activates. PH6500Ri OM... -
Page 27: Dc Application
Electrolyte is poisonous. If swallowed, drink large quantities of water or milk and follow with milk of magnesia or vegetable oil and call a physician immediately. KEEP OUT OF REACH OF CHILDREN. PH6500Ri OM... - Page 28 2. Charge the battery for 3 hours. If you are using the TC2-P Plug-In Trickle Charger, charge the battery until the status indicator goes from red to green. 3. Disconnect the battery charger from the DC receptacle. The generator is ready for normal use. PH6500Ri OM...
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Page 29: Low Oil Alarm System
If the low oil sensor shuts down the engine, the low oil light (red) will come on when you operate the starter, and the engine will not run. If this occurs, add enough of the approved engine oil to raise the level to the top line on the dipstick. Low Oil Light (Red) Stop Button PH6500Ri OM... -
Page 30: Economy Switch
“OFF” position to reduce voltage fluctuation or shutdown. In DC operation, turn the Economy switch to the “OFF” position. Economy switch “OFF”: The system does not operate. Engine runs at the rated load (RPM). Economy Switch PH6500Ri OM... -
Page 31: Stopping The Engine
The remote indicator light will illuminate and flash if the remote switch is on while the generator is not running. Stop Button Ignition Stop Button PH6500Ri OM... -
Page 32: Air Conditioner Operation
RV. An adapter may be necessary. 5. Turn on the air conditioner through the thermostat in your RV. 6. Allow the unit to run for 20 seconds (for the air conditioner load to normalize) before turning the Economy switch back on. PH6500Ri OM... -
Page 33: Maintenance
Carbon monoxide is a ® poisonous gas. The emission of fuel vapors is a source of pollution as well. The POWERHOUSE generator engine utilizes a precise air-fuel ratio and emission control system to reduce the emissions of carbon monoxide, , hydrocarbons, and evaporative fuel emissions. - Page 34 Replacement parts and accessories ® The parts making up the emission control system applied to POWERHOUSE engine have been specifically approved and certified by the regulatory agencies. You can trust that the replacement parts supplied by ® POWERHOUSE have been manufactured to the same production standard as the original parts. The use of ®...
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Page 35: Maintenance Schedule
(3) These items should be serviced by an authorized dealer unless the owner has the proper tools and is mechanically proficient. See the Service Manual. Service Period for Oil Changes Normal Operating Temperature Normal –100 hr 77°F (25°C) 95 hr 86°F (30°C) 85 hr 95°F (35°C) 70 hr 104°F (40°C) PH6500Ri OM... -
Page 36: Changing Oil
Recommended oil is SAE 15W-40 when ambient temperature is above 32° F (0° C). SAE 0W-40 is recommended if operating temperatures are below 32° F (0° C). ® Synthetic oil is approved for use in POWERHOUSE generators, and is recommended for operating the generator in temperatures below 32° F. -
Page 37: Air Cleaner Service
4. Soak the element in clean engine oil and squeeze out the excess oil. 5. Reinstall the air filter element and the air cleaner cartridge. Tighten the cartridge screws securely. 6. Reinstall the maintenance door and tighten the screws securely. Air Cleaner Cartridge Air Cleaner Element Maintenance door Air Cleaner Case PH6500Ri OM... -
Page 38: Spark Plug Service
Never use a spark plug with an improper heat range. Always use an F7RTC resistor-type spark plug. Using a non-resistor spark plug will interfere with AC output and the electronics, and may prevent the engine from starting. PH6500Ri OM... -
Page 39: Spark Arrester Maintenance
2. Remove the screws holding the clamp and the spark arrester to the muffler. 3. Clean the spark arrestor with a stiff wire brush. 4. Replace if the wire mesh is perforated or torn. 5. Reinstall the spark arrester and the clamp. 6. Reinstall the exhaust grill. PH6500Ri OM... -
Page 40: Transporting & Storage
“OFF”. Avoid placing the generator in direct sunlight when storing. If the generator is left in an enclosed area or vehicle, high temperatures inside could cause residual fuel to vaporize resulting in possible explosion. PH6500Ri OM... -
Page 41: Infrequent Use
1/2 load (3000W) for 15 minutes per month. Gasoline fuel treatments (such as STA-BIL®) to prevent contamination of your fuel supply are available from your dealer. Fuel varnishing necessitating replacement of the carburetor is not a warrantable failure. PH6500Ri OM... -
Page 42: Troubleshooting
Attach the plug side electrode to your Powerhouse dealer. ground wire. 4. Quickly turn the key in the ignition to START position for a few cycles -- sparks should jump across the gap. Ground Wire Spark Plug Spark Plug boot PH6500Ri OM... -
Page 43: Engine Will Not Crank With The Key Or Remote Start
Charge or replace the battery. Is the battery dead? Check all electrical connections Take the generator to an authorized between battery, control panel and Powerhouse service center. electric starter. 8.3 Appliance does not operate Is the circuit breaker “ON”? Reset the circuit... -
Page 44: No Output At The Dc Receptacle
Is the internal voltage regulator fuse Replace the fuse. blown? Take the generator to an authorized Powerhouse service center. 8.5 Digital display is illuminated but there is no data Take the generator to an authorized Powerhouse service center. PH6500Ri OM... -
Page 45: Specifications
Continuous running time at (rated output) 5.3 hours Continuous running time at (¼ load) 12.8 hours Continuous running time at (½ load) 8.4 hours Noise level (no load - full load) dB@ 23’ (7m) 73 – 78 dB PH6500Ri OM... - Page 46 0.0047 - 0.0059 in (0.12 - 0.15 mm) Valve Clearance (Exhaust) 0.0059-0.0071 in (0.15 - 0.18 mm) Dimensions Overall dimension H×W×L in (mm) 30" x 27.5" x 32" (762 x 699 x 813mm) Dry weight, with battery 186 lbs (84kg) PH6500Ri OM...
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Page 47: Warranty And Consumer Information
Proof of purchase and the serial number is required. Coverage ® Pre-approved parts and labor costs will be covered by POWERHOUSE for any failure that is proven to be a failure in material or workmanship under normal use during the applicable warranty time period. This coverage is limited to parts, labor and ground shipping of repair parts. -
Page 48: California Emissions Control Warranty Statement
CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT Your Warranty Rights and Obligations ® The California Air Resources Board and Coast Distribution System Inc. (POWERHOUSE ). are pleased to explain the emissions control system warranty on your 2008 and later small off-road engine (SORE). In California, new SOREs must be designed, built and equipped to meet the State's stringent anti-smog standards. -
Page 49: Emission Control System Warranty
Catalyst Exhaust manifold Secondary air injection assembly Miscellaneous Pipes, tubes, hoses and clamps, o-rings, seals, and gaskets associated with the above systems. * Covered up to the first scheduled replacement only. See the maintenance schedule. PH6500Ri OM... -
Page 50: Appendix A - Emission Control System
3. A catalyst is built into the muffler to further treat the engine exhaust. 4. A secondary air injection valve adds combustion air to ignite unburned fuel in the exhaust. ® Contact your authorized POWERHOUSE service center to obtain the correct replacement parts and service on this system. -
Page 51: Appendix B - Safety And Charging Instructions
USUALLY HAS A LARGER DIAMETER THAN A NEGATIVE (NEG, N, –) POST; DETERMINE WHICH POST OF BATTERY IS GROUNDED (CONNECTED) TO THE CHASSIS. IF NEGATIVE POST IS GROUNDED TO CHASSIS (AS IN MOST VEHICLES), SEE ITEM (v). IF POSITIVE POST IS GROUNDED TO THE CHASSIS, SEE ITEM (vi); PH6500Ri OM... - Page 52 (p) THE GENERATOR (STATOR WINDING) IS ISOLATED FROM THE FRAME AND FROM THE AC RECEPTACLE GROUND PIN. (q) ELECTRICAL DEVICES THAT REQUIRE A GROUNDED RECEPTACLE PIN CONNECTION WILL NOT FUNCTION IF THE RECEPTACLE GROUND PIN IS NOT FUNCTIONAL. PH6500Ri OM...
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