Dust-Hog SUPRA-CONIC Installation And Operation Manual
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Dust-Hog SUPRA-CONIC Installation And Operation Manual

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SUPRA-CONIC
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Cartridge Dust Collector
Installation and Operation Manual

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Summary of Contents for Dust-Hog SUPRA-CONIC

  • Page 1 SUPRA-CONIC ® Cartridge Dust Collector Installation and Operation Manual...
  • Page 2 SUPRA-CONIC ® system should provide many years of trouble-free service. This manual will help you understand the operation of your DUST-HOG ® unit. It will also help you understand how to maintain it in order to achieve top performance. For quick future reference, fill in the system and filter information in the spaces below.

  • Page 3: Table Of Contents

    1. IMPORTANT NOTICE..................1 2. INTRODUCTION....................1 2.1 Unit Nomenclature ..................1 2.2 Description and Operation ................1 2.3 Air Filtering Operation ...................1 2.4 Filter Cleaning Cycle..................1 3. SUPRA-CONIC ® SPECIFICATION TABLE ............5 4. INSTALLATION ....................5 4.1 Inspection Note .....................5 4.2 Off Loading and Inspection................5 4.3 Installation Planning..................5...
  • Page 4 TABLE OF CONTENTS (cont.) 5. OPERATION .....................15 5.1 Start-Up.......................15 5.2 Checklist......................17 5.3 Downtime Cleaning Adjustment Settings on Printed Circuitboard....18 6. SERVICE......................19 6.1 Cartridge Filter Removal and Replacement..........19 6.2 Cartridge Filter Seeding Procedure ............20 6.3 Dust Removal....................20 6.4 Servicing the Direct Drive Motor and Blower Wheel........20 6.5 Servicing Optional Exhaust Air Safety Filters and HEPA Afterfilters...20 7.

  • Page 5: Safety Precautions

    SAFETY PRECAUTIONS ® We have provided many important safety messages in this manual and on your PORTA - H O G air cleaner. Always read and obey all safety messages. This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and the word “DANGER”, “WARNING”, or “CAUTION”.

  • Page 6: Important Notice

    There are two primary modes of operation — the air 2. INTRODUCTION filtering operation and filter cleaning cycle (refer to Figure 3). Thank you for selecting DUST-HOG ® dust collection equipment to assist you in your commitment to a clean 2.3 AIR FILTERING OPERATION...
  • Page 7 Porta-Hog ® Revised 9/02 Supra-Conic ® Cartridge Dust Collector FPO - Use new diagram provided. United Air Specialists, Inc.
  • Page 8 Porta-Hog ® Revised 9/02 Supra-Conic ® Cartridge Dust Collector United Air Specialists, Inc.
  • Page 9 Porta-Hog ® Revised 9/02 Supra-Conic ® Cartridge Dust Collector United Air Specialists, Inc.

  • Page 10: Supra-Conic Specification Table

    4.1 INSPECTION NOTE The Supra-Conic ® dust collector is designed for indoor operation and location only. The Supra-Conic ® Upon receipt of your unit, check for any shipping designed to operate at a maximum indoor temperature damage. A damaged carton indicates that the equipment environment of 100°F (38°C).

  • Page 11: Electrical Installation And Controls Configuration

    4.4 ELECTRICAL INSTALLATION AND Refer to Figures 4, 5 and 6 for electrical schematics. CONTROLS CONFIGURATION The electrical air pulse cleaning control system with The Supra-Conic ® dust collector can be factory ordered customer-supplied motor/blower starter controls requires to any of the following electrical configurations: the customer to supply a motor starter package for starting the blower (fan motor) assembly.

  • Page 12: Electrical Air Pulse Cleaning Control System With Manual Motor/Blower Starter Controls

    (19cm) x 2 1/2" D (6cm) electrical enclosure. Refer to starting the blower (fan motor) assembly. The electrical Figure 6 for wiring schematic. The Supra-Conic ® will be air pulse cleaning control system installed on the unit...

  • Page 13: Electrical Air Pulse Cleaning Control System Less Air Compressor

    8 1/2" H (22cm) x 7 1/2" W L(+) designates line power connection, N(-) designates (19cm) x 2 1/2" D (6cm) electrical enclosure. Refer to neutral connection and G(E) designates earth ground Figure 6 for wiring schematic. The Supra-Conic ® will be connection.
  • Page 14 Porta-Hog ® Revised 9/02 Supra-Conic ® Cartridge Dust Collector United Air Specialists, Inc.
  • Page 15 Porta-Hog ® Revised 9/02 Supra-Conic ® Cartridge Dust Collector United Air Specialists, Inc.
  • Page 16 Porta-Hog ® Revised 9/02 Supra-Conic ® Cartridge Dust Collector United Air Specialists, Inc.
  • Page 17 Porta-Hog ® Revised 9/02 Supra-Conic ® Cartridge Dust Collector United Air Specialists, Inc.

  • Page 18: Standard Dust Collection Configuration

    SW2 position 1 Section 7.1. Figure 9 highlights the method necessary to Supplied is not supplied with should be preset to mate the hopper assembly to the Supra-Conic module. ® Compressed Air air compressor ON position 4.5.3 BIN VENT ASSEMBLY The Supra-Conic ®...
  • Page 19 Porta-Hog ® Revised 9/02 Supra-Conic ® Cartridge Dust Collector United Air Specialists, Inc.

  • Page 20: Self-Contained Compressed Air Cleaning System

    Running blower in incorrect rotation for an extended period of time The Supra-Conic ® dust collector is supplied with a self- will cause fan motor damage and reduce life of contained air pulse cleaning system which has been motor/blower.
  • Page 21 Porta-Hog ® Revised 9/02 Supra-Conic ® Cartridge Dust Collector DUST COLLECTOR ELECTRICAL SEQUENCE downtime cleaning operation is now complete. The “system” LED will now stop flashing and de-energize, OF OPERATION indicating cleaning system is complete. The PC controller card is equipped equipped with toggle...

  • Page 22: Checklist

    The “system” LED will now stop flashing and de-energize, indicating COVER PANEL cleaning system is complete. Verify the exhaust air cover panel of the Supra-Conic ® dust collector is clear and free of obstruction. Initially CARTRIDGE FILTERS some dust may discharge from the dust collector as the On certain applications, it may be beneficial to “seed”...

  • Page 23: Downtime Cleaning Adjustment Settings On Printed Circuitboard

    Porta-Hog ® Revised 9/02 Supra-Conic ® Cartridge Dust Collector 5.3 DOWNTIME CLEANING ADJUSTMENT Toggle Switch SW2 can be configured to the following settings for the various downtime pulses for customer- SETTINGS ON PRINTED CIRCUITBOARD supplied compressed air: The PC board can be configured for one, two or three downtime pulses after the blower assembly is de- energized.

  • Page 24: Service

    REPLACEMENT Authentic Supra-Conic ® cartridge filters are the only replacement filters that will provide the high level of performance expected from the Supra-Conic ® dust collector. Replacement cartridge filters should be ordered when the differential pressure across the filter is consistently above 4.5"...

  • Page 25: Cartridge Filter Seeding Procedure

    Porta-Hog ® Revised 9/02 Supra-Conic ® Cartridge Dust Collector 9. Rotate filter up to level position and reinstall the two bell. Clearance between fan wheel and inlet bell should filter mounting knobs. Securely tighten knobs by be kept at flush + _0.25" (6mm).

  • Page 26: Magnehelic Gage

    Lift the filter cabinet and position it on the hopper/leg The downdraft bench assembly is designed to bolt assembly (aligning the cabinet corner holes over holes in directly to the rear surface of the SC1700 Supra-Conic ® leg supports). With the cabinet still supported by lifting The dust collector must be a dust drawer configuration.
  • Page 27 Porta-Hog ® Revised 9/02 Supra-Conic ® Cartridge Dust Collector United Air Specialists, Inc.
  • Page 28 Porta-Hog ® Revised 9/02 Supra-Conic ® Cartridge Dust Collector United Air Specialists, Inc.
  • Page 29 Porta-Hog ® Revised 9/02 Supra-Conic ® Cartridge Dust Collector United Air Specialists, Inc.
  • Page 30 Porta-Hog ® Revised 9/02 Supra-Conic ® Cartridge Dust Collector United Air Specialists, Inc.
  • Page 31 Porta-Hog ® Revised 9/02 Supra-Conic ® Cartridge Dust Collector United Air Specialists, Inc.
  • Page 32 Porta-Hog ® Revised 9/02 Supra-Conic ® Cartridge Dust Collector United Air Specialists, Inc.
  • Page 33 Porta-Hog ® Revised 9/02 Supra-Conic ® Cartridge Dust Collector United Air Specialists, Inc.

  • Page 34: Inlet Gate Assembly

    Cartridge Dust Collector FIGURE 18 P N E U M ATIC VA LVE FIELD ASSEMBLY DIAGRAM 7.7 INLET GATE ASSEMBLY for field installation on Supra-Conic ® assemblies configured with a combination magnetic motor/blower Inlet gate assemblies are available to mount directly to starter control package supplied by UAS.

  • Page 35: On-Site Compressed Air Supply

    Figure 7 for printed circuitboard controller card terminal block locations. The pressure switch with unloader valve, air compressor, brass tee fitting and check valve are not required for the Supra-Conic ® pulse cleaning system to operate when the unit is configured without an air compressor supplied by UAS (i.e customer to provide plant compressed air supply).

  • Page 36: Troubleshooting Guide

    Porta-Hog ® Revised 9/02 Supra-Conic ® Cartridge Dust Collector 8. TROUBLESHOOTING GUIDE Use the troubleshooting guide to correct any problems that occur with your dust collection unit. If the problem or condition continues, contact the nearest UAS customer service office.
  • Page 37 Verify pressure switch is normally open (N.O.) at 993 PSIG (6.5 BAR) manifold reading. Filter is st the end of its useful life. Replace filter. Order Supra-Conic ® replacement filters from UAS by part number found on the filters or as noted in the front cover of this manual.
  • Page 38 Porta-Hog ® Revised 9/02 Supra-Conic ® Cartridge Dust Collector PROBLEM POSSIBLE CAUSES POSSIBLE SOLUTIONS Compressor won’t start after power Compressor fill cycle was interrupted Manually lift up pressure switch external failure (cont’d) before pressure switch operated. unloader valve. Compressor connec- tions are under pressure and need to be released prior to compressor restarting.

  • Page 39: Illustrated Parts

    Porta-Hog ® Revised 9/02 Supra-Conic ® Cartridge Dust Collector 9. ILLUSTRATED PARTS FIGURE 19 S U P R A - C O N I C ® S E R I E S E X P L O D E D V I E W...

  • Page 40: Sc600 Bill Of Materials

    Porta-Hog ® Revised 9/02 Supra-Conic ® Cartridge Dust Collector SC600 BILL OF MATERIALS Item Part No. Description Quantity select Door Handle 39-0275 Tee Handle 39-0288 Tool Operated Handle 10-9202-3 Filter Housing Door Panel 10-9201-3 Blower Compartment Bolt-on Door Panel 42-10007-0001 Gasket Material 20 ft.

  • Page 41: Sc1700 Bill Of Materials

    Porta-Hog ® Revised 9/02 Supra-Conic ® Cartridge Dust Collector SC1700 BILL OF MATERIALS Item Part No. Description Quantity select Door Handle 39-0275 Tee Handle 39-0288 Tool Operated Handle 10-9202-2 Filter Housing Door Panel 10-9201-2 Blower Compartment Bolt-on Door Panel 42-10007-0001 Gasket Material 20 ft.

  • Page 42: Sc3400 Bill Of Materials

    Porta-Hog ® Revised 9/02 Supra-Conic ® Cartridge Dust Collector SC3400 BILL OF MATERIALS Item Part No. Description Quantity select Door Handle 39-0275 Tee Handle 39-0288 Tool Operated Handle 10-9202-2 Filter Housing Door Panel 10-9201-2 Blower Compartment Bolt-on Door Panel 42-10007-0001 Gasket Material 22 ft.
  • Page 43 Porta-Hog ® Revised 9/02 Supra-Conic ® Cartridge Dust Collector NOTES United Air Specialists, Inc.
  • Page 44 UNITED AIR SPECIALISTS, INC, LIMITED WA R R A N T Y UAS warrants all equipment manufactured and sold by UAS against defective parts and workmanship for one year from date of shipment to Purchaser. This warranty is subject to the limitations in UAS’...

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