Pit Boss 820 Owner's Manual
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Pit Boss 820 Owner's Manual

Pellet smoker/grill
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bambie a camp
March 21, 2025

hot rod not turning off

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Summary of Contents for Pit Boss 820

  • Page 2  After a period of storage, and/or non-use, the Pit Boss Smoker should be checked for burn grate obstructions, foreign objects both inside the grill and the hopper, and air blockage, before use. See instructions in this manual for correct procedures ...
  • Page 3 Dangers & Warnings WARNING: DO NOT over-fire your “Pit Boss”. Improper Use Can Cause Uncontrolled Fire. FUEL—WOOD PELLETS  This pellet cooking appliance is designed and approved for pelletized, all natural, wood fuel only. Any other type of fuel burned in this appliance will void the warranty and safety listing.
  • Page 4 With the proper set-up, operation and maintenance, this BBQ will provide you with years of cooking enjoyment and never ending compliments. Think of your “Pit Boss” as an extra stove available to bake, roast, grill and smoke food. Barbecuing provides a form of entertainment, which is relaxed and casual. Your meals can be com- pletely cooked outdoors and where the chef (Pit Boss) is one of the crowd.

  • Page 5: Parts List

    When you open your smoker/grill, please ensure you have and can identify all the following parts: NOTE: Numbers following part names throughout this manual refer to the component diagram below. Parts List Item Part # Description Upper Rack 8 1/2” x 27 3/4” Cooking Grids Grease Tray Flame Diffuser...

  • Page 6: Assembly

    Section One: ASSEMBLY INSTRUCTIONS ASSEMBLING & MOUNTING THE LEGS & SHELF Parts Supplied: 2 Metal Wheels 2 Legs w/ axels 2 Legs Hardware Suppled: 1 Bottom Shelf Tools Required: 7/16” Driver 1—7/16” Open End Box Wrench Cordless Drill 1– Adjustable Crescent Wrench Installation Steps Step 1 Attach legs to barrel: ...

  • Page 7: Parts Supplied

    Section One: ASSEMBLY INSTRUCTIONS ASSEMBLING & MOUNTING THE CART … CON’T Step 2 Install Bottom Shelf Assembly:  Install the Bottom Shelf to all four legs. Using 4 of the 1/4” x #20 x 1/2” screws (A) and your wrench Secure the screws firmly to the frame.

  • Page 8: Assembly Instructions

    Section One: ASSEMBLY INSTRUCTIONS ASSEMBLING THE LID HANDLE Parts Supplied: Lid Handle Decorative Washers x 2 ( Bezels ) Hardware Supplied: Installation Steps  Insert one screw (A) from inside the lid, through the hole provided in the lid.  Place one Bezel (6) over the screw, then line-up the handle (5) with the threaded end of the screw.
  • Page 9 Section One: ASSEMBLY INSTRUCTIONS ATTACHING THE TROLLEY HANDLE Part Supplied: 13 Handle - Black Hardware Supplied: Installation Steps  Using your wrench secure all four screws (A) through the handle (13) and into the barrel.  Ensure a tight fit, without over tightening. ATTACHING THE GREASE BUCKET Page 9...

  • Page 10: Placing Cooking Components

    Section One: ASSEMBLY INSTRUCTIONS PLACING THE COOKING COMPONENTS Parts Needed: Installation Steps FLAME DIFFUSER (4) The Flame Diffuser is used to direct flame and heat evenly to the ends of the barrel.  Placement is directly over the burn pot and grate area. ...

  • Page 11: Hooking Up To Power

    Section One: ASSEMBLY INSTRUCTIONS HOOKING UP TO POWER NOTE: Before plugging Pit Boss into any electrical outlet ensure Temperature Dial is in the OFF position. AT HOME  This appliance requires 110 Volt, 60Hz, 5amp service.  It must use a 3 prong grounded plug.

  • Page 12: Operating The Grill

    Always pre-heat your “Pit Boss” Grill with the lid closed. After your Grill has ignited, close the lid and set your temperature control knob to HIGH for 10-15 minutes depending on weather. This gives you enough time to prepare your food for the grill;...

  • Page 13: Overview

    Section Two: OPERATION OVERVIEW PIT BOSS CONTROL LCD SCREEN Displays Grill Temperature, Smoke Settings (P Setting), igniter and temperature status, and error messages. TEMPERATURE DIAL Select the following: Smoke, High, or one of 8 temperatures. “P” SET ACTUAL TEMP. Select one of 7 temperature fine tunings. Allows for...

  • Page 14: Connecting To Ac Power

    Section Two: OPERATION CONNECTING TO AC POWER PIT BOSS CONTROL 1. Temperature Dial must be in the OFF position. 2. Plug the power cord into a 110 V grounded electrical outlet. 3. If “ErP” is displayed, the Temperature Dial was not set to OFF.

  • Page 15: P Setting Control Button

    There are 8 “P” settings, ranging from P0 to P7. This aids in fine tuning your Pit Boss Pellet Grill, to your desired needs. If you like to Hot Smoke and like more smoke flavor, then you can adjust the “P” setting, while in the SMOKE MODE, upward to give you a longer time between auger feeds.

  • Page 16: Standard Lighting Procedure

    Section Two: OPERATION STANDARD LIGHTING PROCEDURE ACTUAL TEMP. READOUT “P” SETTING NOTE: READOUT Always clean or check your burn pot before each use. This ACTUAL “P” SET SET TEMP. will ensure proper ignition, heat output and many continuous READOUT happy grilling experiences DOTS READOUT “P”...
  • Page 17 Section Two: OPERATION MANUAL LIGHTING PROCEDURE IF FOR ANY REASON YOUR ELECTRIC IGNITER FAILS, YOU CAN START YOUR GRILL USING THIS MANUAL METHOD. NOTE: Always clean or check your burn pot before each use. This will ensure proper ignition, heat output and many continuous happy grilling experiences Manual Start Up Ensure the Temperature Dial is in the “OFF”...

  • Page 18: Shutting Off Grill

    SHUTTING OFF YOUR GRILL Your “Pit Boss” Pellet Grill will give you many years of flavorful service with minimum cleaning. An important step is allowing the grill and cooking grids to “Self Clean” by running the grill on HIGH temperature for 5—10 minutes after each use.
  • Page 19 Section Three: TIPS & TECHNIQUES 100% Natural Hardwood Wood Pellets They are no thicker than the eraser on the end of a pencil. People who see them for the first time think they look like rabbit food, but there is nothing small about the heat energy or flavor in a wood pellet.
  • Page 20 Section Three: TIPS & TECHNIQUES EATHER OOKING EATHER EATHER OOKING OOKING Just because the bright coloured leafs are gone and the golf clubs are put away for another season, doesn’t mean you have to stop barbecuing. The clean crisp fresh air, the heavenly aroma of flavoured wood pellets and food cooking, may be just what the doctor ordered to cure those winter blahs.
  • Page 21 Section Three: TIPS & TECHNIQUES Here are some helpful tips and techniques passed on to us from many Pit Boss Griill owners, our staff, families and lots and lots of practise: TIP: Sauces are best applied near the end of cooking to prevent burning.
  • Page 22 Section Three: TIPS & TECHNIQUES AFETY AFETY ECHNIQUES ECHNIQUES AFETY ECHNIQUES Three Basic Rules for Food Safety 1. Keep everything in the kitchen and cooking area clean. 2. Keep hot foods hot (above 140ºF) 3. Keep cold foods cold (below 37ºF) We want you to enjoy healthy and safe grill cooking, so following are some hints for basic barbecue hygiene: ...

  • Page 23: Troubleshooting And Pit Boss Error Messages

    Proper cleaning, maintenance and the use of clean, dry, quality fuel will prevent common grill operational problems. However, when your Pit Boss Pellet Smoker / Grill is simply operating poorly or not at all, the following trouble shooting tips may be helpful.
  • Page 24  If not working, Call Customer Service for replacement Auger motor  Control Board  If not working, Call Customer Service for replacement Pit Boss Control Board.  “P” Setting is to LOW  Turn Temperature Dial to SMOKE, Pushing the “P” SETTINGl...
  • Page 25 Section Four: TROUBLE SHOOTING 5 amp 120 Volt Grill Probe Fast Blow Cartridge Fuse Housing Termination The Pit Boss Digital Temperature Control system is an intricate and valuable piece of technology. Back For protection from power surges and electrical shorts, the control utilizes a View 5 amp, 120 Volt Fast—Blow Fuse.

  • Page 26: Replacement Parts List

    Bottom Shelf, Open Grid Metal Wheel 11A. Front Leg – (exhaust end) Rear Leg—(exhaust end) Grease Bucket Side Handle ” x 13” Smoke Stack Smoke Stack—Gasket Dome Thermometer Lid Stopper SEE YOUR “PIT BOSS” DEALER FOR ADDITIONAL INFORMATION OR TO ORDER Page 26...
  • Page 27 Fire Pot Hopper / Auger Box Gasket Igniter—Hot Rod Auger Flighting Hopper Box— Housing only Pit Boss Electronic Oven Control Auger Motor with Support Bracket Auger Driver Support Bracket Combustion Fan Auger Box - Housing only Hopper Assembly / Grill Body Gasket Grill Probe—RTD...
  • Page 28 Teaspoon Black Pepper Suggested Pit Boss Wood Pellet Flavour: Hickory, Competition Blend Lay out a large piece of plastic wrap on your working station. Large enough to encase the brisket. Using a sharp knife “score” the underside of the brisket, one time against the grain. This will aid in slicing the finished brisket, against the grain resulting in a tender, melt-in-your-mouth cut.
  • Page 29 Teaspoon Chilli Powder Suggested PIT BOSS Wood Pellet Flavour: Hickory, Apple or Alder Preheat barbecue on HIGH then reduce to SMOKE-LOW, (180 to 225). Prepare ribs by peeling off tough layer of skin on back side, commonly known as “the flavour blocker”..
  • Page 30 Teaspoons Virgin Olive Oil Suggested PIT BOSS Wood Pellet Flavour: Hickory, Mesquite or Alder Preheat barbecue on HIGH then reduce to 400—450. Sprinkle both sides of the steaks with the seasoning salt or rub. Cover and refrigerate at least 1 hour.
  • Page 31 Olive Oil Lime or Lime Wedges Fresh Dill or Parsley Sprigs Suggested PIT BOSS Wood Pellet Flavour: Mesquite or Alder Preheat barbecue on HIGH then reduce to MEDIUM (300—350) Soak wooden skewers in water for 1 hour. Prepare shrimp by gently pulling the shells away, and removing the vein with a paring knife.
  • Page 32 Mandarin Rice (Below) Cooking Oil Paprika Orange Marmalade Suggested PIT BOSS Wood Pellet Flavour: Hickory, Mesquite or Alder Preheat barbecue on HIGH then reduce to MEDIUM (350) Rinse Cornish hens and pat dry with paper towels. Prepare Mandarin Rice. Mandarin Rice ¼...
  • Page 33 HICKEN HICKEN Makes 2—6 servings 4– 6 lb. Whole Chicken 12 oz. can Beer (chilled) Tablespoons “Louisiana Grills” - dry chicken rub Suggested Backwoods Wood Pellet Flavour: Hickory, Apple or Cherry Preheat barbecue on HIGH then reduce to MEDIUM (350) Pull tab off the chilled beer.
  • Page 34 The warranty coverage begins on the original date of purchase and proof of date of purchase, or copy of original bill of sale, is required to validate the warranty. Repair or replacement of the “Pit Boss” part does not extend the limited warranty beyond the one (1) year from date of purchase.
  • Page 35 Exceptions to the Limited Warranty There is no written or implied performance warranty on “Pit Boss” appliances, as the manufacturer has no control over the installation, operations, cleaning, maintenance or the type of fuel burned. This limited warranty will not apply nor will Dansons assume responsibility if your appliance has not been installed, operated, cleaned and maintained in strict accordance with the manufacturer's instructions.
  • Page 36 Important Notice DO NOT RETURN PRODUCT TO STORE!! CONTACT “PIT BOSS” CUSTOMER SERVICE FIRST 1-877-303-3134 OR service@pitboss-grills.com ARTS ERVICE AND CCESSORIES Dansons Inc. stands behind our Authorized Dealers. We strongly suggest that if you do need to order any parts or options or require service, that you first deal with your local dealer.

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