Schulz 20120HWV80X Owner's Manual

Schulz 20120HWV80X Owner's Manual

Schulz 20120hwv80x air compressor owner's manual

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HEAVY DUTY

AIR COMPRESSOR

OWNER'S MANUAL
Schulz of America, Inc.
3420 Novis Pointe
Acworth, GA 30101
Phone # (770) 529-4731 / 32
Fax # (770) 529-4733
sales@schulzamerica.com
www.schulzamerica.com

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Summary of Contents for Schulz 20120HWV80X

  • Page 1: Air Compressor

    HEAVY DUTY AIR COMPRESSOR OWNER'S MANUAL Schulz of America, Inc. 3420 Novis Pointe Acworth, GA 30101 Phone # (770) 529-4731 / 32 Fax # (770) 529-4733 sales@schulzamerica.com www.schulzamerica.com...
  • Page 2: Table Of Contents

    BARE PUMP PARTS TECHNICAL DATA 10120HL40X AIR COMPRESSOR PARTS BARE PUMP PARTS TECHNICAL DATA 10120HW40X AIR COMPRESSOR PARTS BARE PUMP PARTS TECHNICAL DATA15120HW60X AIR COMPRESSOR PARTS BARE PUMP PARTS TECHNICAL DATA 20120HWV80X AIR COMPRESSOR PARTS BARE PUMP PARTS ENVIRONMENTAL GUIDANCE AND RECOMMENDATIONS...
  • Page 3: Safety Guidelines

    AIR COMPRESSOR - OWNER'S MANUAL SAFETY GUIDELINES HAZARD SYMBOLS Throughout this manual we have identified key safety hazards. The following symbols identify the level of hazard seriousness. Immediate hazard which will result in severe personal injury or death. DANGER Hazards or unsafe practices that could result in severe personal injury or death. WARNING Hazards or unsafe practices that could result in minor personal injury or product or property CAUTION...
  • Page 4: Description Of Operation

    Schulz, the manufacturer of the product, recommends that the liquid effluent produced inside the receiver of the - Make a general overall inspection of the unit daily and correct any unsafe conditions.
  • Page 5: System Components

    Tighten three leveled legs equally and leave the fourth nut loose. 000.0080-0 HP 90mm ring kit 21011002 3/4" x 3/4” straight connection 000.0075-0 HP 2.1/2" ring kit * Part available in the market - not sold by Schulz Note: HP = high pressure LP = low pressure...
  • Page 6 W 1/2 x 1.1/2 hex head bolt 709.1246-0 Hose for tank drain (not shown) BSW 1/2 hex nut * Part available in the market - not sold by Schulz. 25003832A 120 gal horiz. Tank ** Optional start switch...
  • Page 7: Electrical Diagram

    AIR COMPRESSOR - OWNER'S MANUAL AIR COMPRESSOR - OWNER'S MANUAL TECHNICAL DATA 20120HWV80X INSTALLATION ELECTRICAL DIAGRAM BELT COLOR DISPLACEMENT MAX. PRESSURE TANK Ø PULLEY ELECTRIC MOTOR OIL CAP. WEIGHT WITH MOTOR SIZE REF. DISCHARGE MODEL Geom. Volume Volume SIZE VOLTAGE (V)
  • Page 8 HP 1/8" ASME safety valve 830.1000-0 HP 90 mm piston 830.1099-0 No. 3 aftercooler kit 000.0080-0 LP 90 mm ring kit * Part available in the market - not sold by Schulz Note: HP = high pressure LP = low pressure...
  • Page 9 3/4 NPT air filter W 1/2 x 1.3/4 hex head bolt 007.0118-0 Filter element BSW 1/2 hex nut 709.1246-0 Hose for tank drain (not shown) * Part available in the market - not sold by Schulz. ** Optional start switch...
  • Page 10 AIR COMPRESSOR - OWNER'S MANUAL AIR COMPRESSOR - OWNER'S MANUAL INSTALLATION TECHNICAL DATA 15120HW60X BELT COLOR WIRING PROCEDURE DISPLACEMENT MAX. PRESSURE TANK Ø PULLEY ELECTRIC MOTOR OIL CAP. WEIGHT WITH MOTOR SIZE REF. DISCHARGE MODEL Geom. Volume Volume SIZE VOLTAGE V [ ] D.O.L.
  • Page 11 HP 1/8" ASME safety valve 830.1000-0 HP 90 mm piston 830.1099-0 No. 3 aftercooler kit 000.0080-0 LP 90 mm ring kit * Part available in the market - not sold by Schulz Note: HP = high pressure LP = low pressure...
  • Page 12 2 Plug 809.1085-0 3/4 NPT air filter 023.0339-0 O ring 007.0118-0 Filter element 022.0206-0 1/4 tank drain valve 709.1246-0 Hose for tank drain (not shown) * Part available in the market - not sold by Schulz. ** Optional start switch...
  • Page 13: Air Distribution Network Typical Installation Diagram

    AIR COMPRESSOR - OWNER'S MANUAL AIR COMPRESSOR - OWNER'S MANUAL TECHNICAL DATA 10120HW40X INSTALLATION BELT COLOR DISPLACEMENT MAX. PRESSURE TANK Ø PULLEY ELECTRIC MOTOR OIL CAP. WEIGHT WITH MOTOR SIZE REF. DISCHARGE AIR DISTRIBUTION NETWORK TYPICAL INSTALLATION DIAGRAM MODEL Geom. Volume Volume SIZE VOLTAGE V [ ]...
  • Page 14: Start-Up Checklist

    75 percent of an average hour, you need more air. BSP 3/4" x 3/4" straight connection (not shown) 21011002 * Part available in the market - not sold by Schulz. ** Assembled of the intercooler holder (item 45). Note: HP = high pressure LP = low pressure...
  • Page 15: Maintenance Schedule

    21011002 NPT 3/4 x 3/4 straight connection 1/4 x 3/4 hex head bolt 003.0033-0 1/4 nipple 3/8 Washer 709.1246-0 Hose for tank drain (not shown) * Part available in the market - not sold by Schulz. ** Optional start switch...
  • Page 16: Service Procedures

    NOTE: Heavy Duty and multi-viscous oils are not adequate for Schulz air compressor's lubrication. The same applies to oils that tend to emulsify. We recommend good industrial oil for air compressors, with rust and oxidation inhibitors and high viscosity level (from 90 to Ø...
  • Page 17 LP 120mm valve plate 022.0177-0 LP 1/8" ASME safety valve 830.0955-0 LP valve plate kit UNC 3/8" x 1" LT head bolt * Part available in the market - not sold by Schulz. HP = high pressure LP = low pressure...
  • Page 18 Belt 004.0125-0 3/8 x 1.1/2 hex head STRAIGHTEDGE 3/8 x 1.1/4 hex head 3/8 hex nut 003.0174-4 003.0174-4 1/4 niple 21028503 21028503 Motor fastening plate ANGULAR MISALIGNMENT * Part available in the market - not sold by Schulz. 8 20...
  • Page 19: Troubleshooting

    LP 120mm valve plate 022.0177-0 LP 1/8" ASME safety valve 830.0955-0 LP valve plate kit UNC 3/8" x 1" LT head bolt * Part available in the market - not sold by Schulz. HP = high pressure LP = low pressure...
  • Page 20: Limited Warranty

    3 months. A proof of purchase must be provided by the user to recelve service under warranty. This warranty is extended to original purchaser for use of the SCHULZ product (only) and is not transferable. CODE...
  • Page 21: Technical Data 360Vl15X

    NPT 3/4" x 3/4" elbow 60082501 Oil seal 830.1084-0 Intercooler holder kit * Part available in the market - not sold by Schulz. ** Assembled of the intercooler holder (item 47). Note: HP = high pressure LP = low pressure...
  • Page 22: Bare Pump Parts

    Ring kit (kit for 1 cylinder) 3/8 x 1.1/2 hex head 003.0028-4 1/4" plug 007.0156-0 Air filter 709.1262-0 Crankase 60318003 Filter element * Part available in the market -not sold by Schulz. 019.0002-1 6204 Bearing 001.0023-4 5/16" lock washer ** Optional start switch...
  • Page 23: Technical Data 580Vl20X

    M10 x 1,5 x 25 hex. head bolt 022.0215-0 HP 1/8" ASME safety valve 022.0177-0 LP 1/8" ASME safety valve * Part available in the market - not sold by Schulz. 709.1057-0 HP 2" cylinder 830.0782-0 HP valve plate kit ** Optional start switch * Part available in the market - not sold by Schulz.
  • Page 24: Bare Pump Parts

    Crankcase breather tube 809.1059-0 Valve plate 5/16" x 1. 1/4" Hex. head bolt ** Note: HP = high pressure LP = low pressure * Part available in the market - not sold by Schulz. ** Assembled of the intercooler holder (item 42).
  • Page 25: Technical Data 580Vl20X- Ns

    003.0054-3 1/8"x1/4" straight connection M10 x 1,5 x 25 hex. head bolt 022.0215-0 HP 1/8" ASME safety valve * Part available in the market - not sold by Schulz. 022.0177-0 LP 1/8" ASME safety valve 709.1057-0 HP 2" cylinder 830.0782-0 HP valve plate kit * Part available in the market - not sold by Schulz.
  • Page 26: Bare Pump Parts

    Crankcase breather tube 809.1059-0 Valve plate 5/16" x 1. 1/4" Hex. head bolt ** Note: HP = high pressure LP = low pressure * Part available in the market - not sold by Schulz. ** Assembled of the intercooler holder (item 42).

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