Table of Contents
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OWNER'S MANUAL
This manual should be considered a permanent part of the motorcycle and should
remain with the motorcycle when resold or otherwise transferred to a new owner or
operator. The manual contains important safety information and instructions that
should be read carefully before start operating the motorcycle
English version
AJP MOTOS, SA
MARCH 2012
nd
2
Edition
AJP PR5 250
ENDURO / SUPERMOTO
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Table of Contents
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Summary of Contents for AJP PR5 250
- Page 1 AJP PR5 250 ENDURO / SUPERMOTO OWNER’S MANUAL This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator. The manual contains important safety information and instructions that...
- Page 2 PERFORMED BY AN AUTHORIZED AJP DEALER. PLEASE DON`T FORGET TO WEAR A HELMET, EYE PROTECTION AND PROTECTIVE CLOTHING WHEN GOING FOR A RIDE. WE WISH YOU A LOT OF FUN RIDING YOUR AJP! AJP MOTOS, SA RESERVES THE RIGHT TO MODIFY ANY EQUIPMENT, TECHNICAL...
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Page 3: Table Of Contents
TABLE OF CONTENTS CONSUMER INFORMATION COMPONENTS LOCATION CONTROLS LOCATION CONTROLS KEYS IGNITION SWITCH DIGITAL SPEEDOMETER LEFT HANDLEBAR RIGHT HANDLEBAR FUEL FUEL TANK CAP GEARSHIFT LEVER REAR BRAKE PEDAL SIDE STAND SUSPENSION SET-UP ENGINE OIL RECOMMENDATION BREAK-IN (RUNNING-IN) INSPECTIONS BEFORE RIDING RIDING TIPS ENGINE START STARTING OFF... -
Page 4: Consumer Information
You should also wear suitable eye to purchase. The addition of unsuitable protection. accessories lead unsafe operating conditions. Please contact RIDING APPAREL your AJP dealer for assist you in Loose, fancy clothing selecting accessories and install them uncomfortable unsafe correctly. - Page 5 They are also used to assist your dealer when ordering parts or referring to special service information. Chassis number The chassis number is stamped on the right side of the steering head tube. Chassis number AJP PR5 User’s manual – 2nd Edition Page 2...
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Page 6: Components Location
Rear brake fluid reservoir Battery Air filter Fuel tank Fuse 10 Fuel tank cap Spark plug 11 Gear lever Oil cover 12 Footpeg Rear brake pedal 13 Side rest Oil level glass AJP PR5 User’s manual – 2nd Edition Page 3... -
Page 7: Controls Location
Note: Start engine as soon as you turn key to ON position. Otherwise battery IGNITION SWITCH will loose power consumption of the digital speedometer and headlight and taillight, if turned on. LOCK AJP PR5 User’s manual – 2nd Edition Page 4... -
Page 8: Digital Speedometer
1 – Clutch lever The clutch lever is used for disengaging the drive to the rear wheel when starting the engine or shifting the transmission gear. Squeezing the lever disengages the clutch. AJP PR5 User’s manual – 2nd Edition Page 5... -
Page 9: Right Handlebar
FUEL The PR5 250 engine needs unleaded premium gasoline with an octane number of 95 or higher. Never use leaded fuel to avoid destroying catalytic converter and the exhaust system. -
Page 10: Gearshift Lever
GEARSHIFT LEVER If opposition of hand brake lever or rear brake pedal fells “spongy” (too PR5 250 have a 6-speed transmission. much give), this is an indication that Shift lever is mounted on the left side of the brake system is not functioning the engine. -
Page 11: Suspension Set-Up
To adjust pre-charge loose first the clockwise have harder upper nut (1), then turn adjusting nut (2) response. Turn counter clockwise to clockwise more pre-charge have a softer response. counter clockwise for less pre-charge. AJP PR5 User’s manual – 2nd Edition Page 8... -
Page 12: Engine Oil Recommendation
If your engine is losing oil, contact an AJP dealer immediately. ! WARNING ! Insufficient oil or poor quality oil results in premature wear of the engine and may cause severe damages! AJP PR5 User’s manual – 2nd Edition Page 9... -
Page 13: Break-In (Running-In)
Manage for the brake system to be checked by an AJP dealer, as complete ! WARNING ! failure of the system can be avoided. Also check status of the brake hoses... -
Page 14: Riding Tips
RIDING TIPS ENGINE START Instructions for initial operation - Verify if your AJP dealer performed a 1- Swing up the side stand and turn previous preparation of the motorcycle. the ignition key on. - Read this manual carefully before you 2- Put the gear in neutral (the neutral ride. -
Page 15: Starting Off
5 minutes while the fastening bolts are tight. If it motorcycle is parked: engine will remains contact an authorized AJP overheat and severe damage may dealer. occur. notice unusual AJP PR5 User’s manual – 2nd Edition Page 12... -
Page 16: Braking
The hotter these parts get, the weaker braking effect; extreme cases, the entire braking system can fail! AJP PR5 User’s manual – 2nd Edition Page 13... - Page 17 - In case of a fall, check all functions thoroughly before start operating the motorcycle. - Do not repair twisted handlebar: Replace it immediately. AJP PR5 User’s manual – 2nd Edition Page 14...
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Page 18: Inspection And Maintenance
If you are not sure how Your AJP dealer can provide you with to do any of the jobs, have your AJP further guidelines. dealer to do them. Steering components, suspension and... - Page 19 Check braking system functioning and stop switches; Check tires condition; Check spoke tightness; Check side stand functioning; Check steering functioning; Check suspensions functioning; Check battery. Control voltage with or without charge; AJP PR5 User’s manual – 2nd Edition Page 16...
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Page 20: Maintenance Work
If you are not sure how to do any of the jobs, have your AJP dealer to do them. ! CAUTION ! - When cleaning your motorcycle, high-pressure cleaning unit, otherwise water will... -
Page 21: Cleaning The Dust Sleeves Of The Telescopic Fork
! CAUTION ! If you drive with play in the steering head bearings for long periods, bearings and subsequently bearing seats frame will destroyed. AJP PR5 User’s manual – 2nd Edition Page 18... -
Page 22: Drive Chain
4 - Re-tighten the axle nut securely and tighten fixing nuts (2). direction. 5- Recheck the chain slack after tightening, lubricate adjust necessary. AJP PR5 User’s manual – 2nd Edition Page 19... -
Page 23: Brakes
Brake pads Brake fluid Brake pads used on front and rear brake provide an optimal combination AJP fills the brake systems with DOT 4 of power, brake performance and brake fluid; we recommend that you lifecycle. continue to use it. - Page 24 Checking front brake pads The front brake pads can be inspected from below. The linings must have at least 1 mm thickness. Clean the brake calliper and calliper support with compressed air. Check AJP PR5 User’s manual – 2nd Edition Page 21...
- Page 25 The thickness of the linings pipe. cannot be less than 1mm. Brake fluid level must not drop below the “MIN” marking when the vehicle is in an upright position. AJP PR5 User’s manual – 2nd Edition Page 22...
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Page 26: Front Wheel Removal
Then place rear wheel back on. ! CAUTION ! - Do not operate hand brake lever when front wheel been removed. AJP PR5 User’s manual – 2nd Edition Page 23... -
Page 27: Rear Wheel Removal
To mount rear wheel, follow the above - Tire pressure should be checked procedure in reverse order, being regularly on a “cold” tyre. Proper careful to place the brake disc correctly AJP PR5 User’s manual – 2nd Edition Page 24... -
Page 28: Spoke Tightness
- Never reverse polarity, otherwise tire can result. battery and rectifier-regulator will be destroyed - Never disconnect battery while engine is running. This will destroy the rectifier-regulator. AJP PR5 User’s manual – 2nd Edition Page 25... -
Page 29: Fuse
A dirty air filter restricts airflow rate, reduces the engine performance and - Under no circumstances is a increases fuel consumption, therefore stronger fuse allowed to be set in clean it in regular intervals. AJP PR5 User’s manual – 2nd Edition Page 26... -
Page 30: Air Filter
If the engine Mount the filter together with the filter is warm, the oil level should be near the bracket and fix them with the rubber MAX mark. washer and the screw. AJP PR5 User’s manual – 2nd Edition Page 27... - Page 31 H mark and lower L mark. ! WARNING ! - On PR5 250, if any oil pipe or oil radiator is damaged and present leak, engine should be immediately stopped. - Otherwise serious damages in engine will happen due to lack of oil in lubricating circuit.
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Page 32: Exhaust System
- Storage place should be dry and not components, the residual water can subject excessive temperature evaporate from inaccessible parts of fluctuations. – Cover the motorcycle engine and brakes. with blanket. AJP PR5 User’s manual – 2nd Edition Page 29... - Page 33 - Fill up the tank with fresh fuel. - Check motorcycle as before each start (see DRIVING INSTRUCTIONS) - Take a short, careful test ride first and check all of your motorcycle systems. AJP PR5 User’s manual – 2nd Edition Page 30...
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Page 34: Technical Specifications
Axle gear 13 teeth Wheel gear 48 teeth Chain 520H / 112L Tires ENDURO SUPERMOTO Front tire 90/90 – 21” 100/80 - 17 Rear tire 120/80 – 18“ 130/70 - 17 AJP PR5 User’s manual – 2nd Edition Page 31...
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