DeWalt DC410-XE Instruction Manual

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701 East Joppa Road, Baltimore, MD 21286 • 20 Fletcher Road, Mooroolbark, VIC 3138 Australia
(APR04) Form No. 624424-00
The following are trademarks for one or more D
air intake grill; the array of pyramids on the handgrip; the kit box configuration; and the array of lozenge-shaped humps
on the surface of the tool.
SAFETY INSTRUCTIONS FOR POWER TOOLS
When using power tools, always observe the safety regulations applicable in your country to reduce the risk of fire, electric
shock and personal injury. Read the following safety instructions before attempting to operate this product. Keep these
instructions in a safe place.
General Safety Rules
WARNING! Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or
serious injury. The term "power tool" in all of the warnings listed below refers to your mains operated (corded) power tool
or battery operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1. WORK AREA
a. Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases
or dust. Power tools create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2. ELECTRICAL SAFETY

a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs
with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of elec-
tric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord
away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric
shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suit-
able for outdoor use reduces the risk of electric shock.
3. PERSONAL SAFETY
a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a
power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inatten-
tion while operating power tools may result in serious personal injury.
b. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety
shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c. Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools
with your finger on the switch or plugging in power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool
in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from
moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are con-
nected and properly used. Use of these devices can reduce dust related hazards.
4. POWER TOOL USE AND CARE
a. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do
the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source before making any adjustments, changing accessories, or stor-
ing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool
or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other
condition that may affect the power tools operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to
bind and are easier to control.
WALT Industrial Tool Co.
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DC410-XE Copyright © 2004
WALT power tools: the yellow and black color scheme; the "D" shaped
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g. Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner
intended for the particular type of power tool, taking into account the working conditions and the work to be
performed. Use of the power tool for operations different from those intended could result in a hazardous situa-
tion.
5. BATTERY TOOL USE AND CARE
a. Ensure the switch is in the off position before inserting battery pack. Inserting the battery pack into power
tools that have the switch on invites accidents.
b. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of bat-
tery pack may create a risk of fire when used with another battery pack.
c. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a
risk of injury and fire.
d. When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails,
screws, or other small metal objects that can make a connection from one terminal to another. Shorting the
battery terminals together may cause burns or a fire.
e. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally
occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the bat-
tery may cause irritation or burns.
6. SERVICE
a. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
Electrical Safety
The electric motor has been designed for one voltage only. Always check that the power supply corresponds to the volt-
age on the rating plate. 240 V AC means your saw will operate on alternating current. As little as 10% lower voltage can
cause loss of power and can result in overheating. All D
check the power supply. Your D WALT tool is double insulated, therefore no earth wire is required.
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• Young children and the infirm. This appliance (Cut-Off Tool) is not intended for use by young children or infirm
persons without supervision.Young children should be supervised to ensure that they do not play with this appli-
ance.
• Replacement of the supply cord. If the supply cord is damaged, it must be replaced by the manufacturer or an
authorised D WALT Service Centre in order to avoid a hazard.
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Extension Cords
CAUTION: Use only extension cords that are approved by the country's Electrical Authority. Before using extension
cords, inspect them for loose or exposed wires, damaged insulation and defective fittings. Replace the cord if necessary.
Additional Safety Instructions for Cut-Off Tools
• Always use proper guard with grinding wheel. A guard protects operator from broken wheel fragments and wheel
contact.
• Accessories must be rated for at least the speed recommended on the tool warning label. Wheels and other
accessories running over their rated speed can fly apart and cause injury. Accessory ratings must always be above
tool speed as shown on tool nameplate.
• Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hid-
den wiring. Contact with a "live" wire will make exposed metal parts of the tool "live" and shock the operator.
• Do not use Type 11 (flaring cup) wheels on this tool. Using inappropriate accessories can result in injury.
• Before using, inspect recommended accessory for cracks or flaws. If such a crack or flaw is evident, discard
the accessory. The accessory should also be inspected whenever you think the tool may have been dropped.
Flaws may cause wheel breakage.
• When starting the tool with a new or replacement wheel, or a new or replacement wire brush installed, hold
the tool in a well protected area and let it run for one minute. If the wheel has an undetected crack or flaw, it
should burst in less than one minute. If the wire brush has loose wires, they will be detected. Never start the tool
with a person in line with the wheel. This includes the operator.
• Avoid bouncing the wheel or giving it rough treatment. If this occurs, stop the tool and inspect the wheel for cracks
or flaws.
• Direct sparks away from operator, bystanders or flammable materials. Sparks may be produced while using a sander
or grinder. Sparks may cause burns or start fires.
• Always use side handle. Tighten the handle securely. The side handle should always be used to maintain control
of the tool at all times.
• Clean out your tool often, especially after heavy use. Dust and grit containing metal particles often accumulate on interior
surfaces and could create a hazard.
CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling
hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over.
CAUTION: Use extra care when working into a corner or edge because a sudden, sharp movement of the tool may be
experienced when the wheel or other accessory contacts a secondary surface or a surface edge.
CAUTION: Wear appropriate personal hearing protection during use. Under some conditions and duration of use,
noise from this product may contribute to hearing loss.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains
chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber (CCA).
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks
that are specially designed to filter out microscopic particles.
• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities.
Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes,
or lay on the skin may promote absorption of harmful chemicals.
WARNING: Use of this tool can generate and/or disburse dust, which may cause serious and permanent respiratory or
other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles
away from face and body.
• The label on your tool may include the following symbols. The symbols and their definitions are as follows:
V ................volts
Hz................hertz
min..............minutes
..........direct current
..............Class II Construction
..............safety alert symbol
Important Safety Instructions for Battery Packs
Your tool uses either a 12, 14.4 or 18 Volt D WALT battery pack. When ordering replacement battery packs, be sure to
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include catalog number and voltage: Extended Run-Time battery packs deliver 25% more run-time than standard battery
packs.
NOTE: Your tool will accept either standard or Extended Run Time battery packs. However, be sure to select proper voltage.
Batteries slowly lose their charge when they are not on the charger, the best place to keep your battery is on the charger at all
times.
The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety
instructions below. Then follow charging procedures outlined.
READ ALL INSTRUCTIONS
• Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack
can explode in a fire.
• A small leakage of liquid from the battery pack cells may occur under extreme usage or temperature condi-
tions. This does not indicate a failure. However, if the outer seal is broken and this leakage gets on your skin:
a. Wash quickly with soap and water.
b. Neutralize with a mild acid such as lemon juice or vinegar.
c. If battery liquid gets into your eyes, flush them with clean water for a minimum of 10 minutes and seek immediate
medical attention. (Medical note: The liquid is 25–35% solution of potassium hydroxide.)
• Charge the battery packs only in D WALT chargers.
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• DO NOT splash or immerse in water or other liquids.
NOTE: Your tool uses a 18 Volt D WALT battery pack. When ordering D
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include catalog number and voltage.
• Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 105°F
(40˚C) (such as outside sheds or metal buildings in summer).
DANGER: Never attempt to open the battery pack for any reason. If battery pack case is cracked or damaged, do not
insert into charger. Electric shock or electrocution may result. Damaged battery packs should be returned to service center
for recycling.
NOTE: Battery storage and carrying caps are provided for use whenever the battery is out of the tool or
charger. Remove cap before placing battery in charger or tool.
WARNING: Do not store or carry battery so that metal objects can contact exposed battery terminals.
For example, do not place battery in aprons, pockets, tool boxes, product kit boxes, drawers, etc. with loose
nails, screws, keys, etc. without battery cap. Without cap in place, battery could short circuit causing fire or
burns or damage to battery.
WALT tools are factory tested; if this tool does not operate,
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A ..............amperes
W ..............watts
..........alternating current
n o..............no load speed
............earthing terminal
.../min........revolutions per minute
WALT replacement battery packs, be sure to
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