Porter-Cable CPLC7060V Instruction Manual

Single stage oillube compressor

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Instruction manual (27 pages)

Instruction manual (85 pages)

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Page 1 Compressor MODEL CPLC7060V IMPORTANT Please make certain that the person who is to use this To learn more about Porter-Cable equipment carefully reads and understands these visit our website at: instructions before starting operations. http://www.porter-cable.com The Model and Serial No. plate is located on the frame.
Page 2: Safety Guidelines - Definitions
NOT be modified and/or used for any application other than for which it was designed. If you have any questions relative to its application, DO NOT use the tool until you have written Porter-Cable and we have advised you. Technical Service Manager...
Page 3: Risk Of Explosion Or Fire
IMPORTANT SAFETY INSTRUCTIONS (cont’d) SAVE THESE INSTRUCTIONS IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUC- TIONS BEFORE USING THIS EQUIPMENT. HAZARD RISK OF EXPLOSION OR FIRE WHAT CAN HAPPEN HOW TO PREVENT IT ALWAYS OPERATE THE COMPRESSOR IN A...
Page 4: Risk To Breathing
IMPORTANT SAFETY INSTRUCTIONS (cont’d) RISK FROM FLYING OBJECTS WHAT CAN HAPPEN HOW TO PREVENT IT THE COMPRESSED AIR STREAM CAN CAUSE ALWAYS WEAR ANSI Z87.1 APPROVED SAFETY SOFT TISSUE DAMAGE TO EXPOSED SKIN AND GLASSES WITH SIDE SHIELDS WHEN USING CAN PROPEL DIRT, CHIPS, LOOSE PARTICLES THE COMPRESSOR.
Page 5 IMPORTANT SAFETY INSTRUCTIONS (cont’d) RISK FROM MOVING PARTS WHAT CAN HAPPEN HOW TO PREVENT IT MOVING PARTS SUCH AS THE PULLEY, FLY- NEVER OPERATE THE COMPRESSOR WITH GUARDS OR COVERS WHICH ARE DAMAGED OR WHEEL AND BELT CAN CAUSE SERIOUS REMOVED.
Page 6: Specifications
The high pressure at which the motor shuts off is called “cut-out” pressure. Branch Circuit: Circuit carrying electricity from electrical panel to outlet. SPECIFICATIONS Model No. CPLC7060V Horsepower Peak Voltage/Hertz/Phase 240V/60/1 Minimum Branch Circuit Requirement 15 Amp...
Page 7 ASSEMBLY Tools Required for Assembly 1 - 9/16” socket or open end wrench Electric drill Unpacking Remove all packaging. It may be necessary to brace or support one side of the outfit when removing the pallet because the air compressor will have a tendency to tip. Remove and discard the (4) screws and washers holding the compressor to the pallet.
Page 8: Installation
INSTALLATION Location of the Air Compressor • Locate the air compressor in a clean, dry, and well ventilated area. • Located the air compressor at least 12" away from the wall or other obstruc- tions that will interfere with the flow of air. •...
Page 9: Grounding Instructions
Wiring Instructions Improper electrical installation of this product may void its warranty and your fire insurance. Have circuit wiring performed by qualified personnel such as a licensed electri- cians who is familiar with the current national electrical code and any prevailing local electrical codes.
Page 10: Air Distribution System
Air Distribution System Plastic or PVC pipe is not designed for use with compressed air. Regardless of its indicated pres- sure rating, plastic pipe can burst from air pressure. Use only metal pipe for air distribution lines. The next figure represents a typical air distribution system. The following are tips to remember when setting up the air compressor’s air distribution system.
Page 11: Operation
OPERATION Know Your Air Compressor READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the loca- tion of various controls and adjustments. Save this manual for future reference. Description of Operation Become familiar with these controls before operating the unit.
Page 12: Before Starting Break-In Procedure
Air Intake Filter (not shown) This filter is designed to clean air coming into the pump. This filter must always be clean and ventilation openings free from obstruc- tions. See "Maintenance". How to Use Your Unit How to Stop: Set the On/Auto/Off lever to “OFF”. Before Starting Break-in Procedure Serious damage may result if the following break-in...
Page 13: Maintenance
MAINTENANCE Customer Responsibilities Daily or Every Before Every Every Every after each each Yearly hours hours hours hours ● Check Safety Valve ● Drain Tank ● Oil Leaks ● Check Oil ● Change Oil Unusual Noise and/or ● Vibration ● Air Filter Drive Belt ●...
Page 14 To Drain Tank Set the On/Auto/Off lever to “OFF”. Close the globe valve. Remove the air tool or accessory. Open the globe valve and allow the air to slowly bleed from the air tank until tank pressure is approximately 20 psi. Close the globe valve.
Page 15 A dirty air filter will not allow the compressor pump to operate at full capacity. Before you use the compressor pump, check the air filter to be sure it is clean and in place. If it is dirty, replace it with a new filter. On some models,the filter may be removed by using a pair of needle nose pliers or a screwdriver.
Page 16: Service And Adjustments
SERVICE AND ADJUSTMENTS Unit cycles automatically when power is on. When doing Maintenance, you may be exposed to voltage sources, com- pressed air or moving parts. Personal injuries can occur. Before performing any Maintenance or repair, unplug the compressor and bleed off all air pressure.
Page 17 Motor This motor has a manual thermal overload protector. If the motor overheats for any reason, the overload protector will shut off the motor. The motor must be allowed to cool down before restarting. To restart: Place the On/Auto/Off lever in the Off position. Allow the motor to cool.
Page 18 STORAGE Before you store the air compressor, make sure you do the following: Review the "Maintenance" section on the preceding pages and perform sched- uled maintenance as necessary. Set the On/Auto/Off lever to “OFF”. Close the globe valve. Remove the air tool or accessory. Open the globe valve and allow the air to slowly bleed from the air tank until tank pressure is approximately 20 psi.
Page 19: Troubleshooting
TROUBLESHOOTING Performing repairs may expose voltage sources, moving parts or compressed air sources, moving parts or compressed air sources. Personal injury may occur. Prior to attempting any repairs, unplug the air compressor and bleed off all air tank air pressure. PROBLEM CORRECTION CAUSE...
Page 20 CORRECTION PROBLEM CAUSE Operate safety valve manually by Possible defect in safe- Knocking Noise. pulling on ring. If valve still leaks, ty valve. it should be replaced. Defective check valve. Remove and clean, or replace. Loose pulley Tighten pulley set screw, 70-80 in.-lbs.
Page 21 CORRECTION PROBLEM CAUSE Motor overload protec- Let motor cool off and overload Motor will not run. switch will automatically reset. tion switch has tripped Motor will start automatically Tank pressure exceeds when tank pressure drops below pressure switch “cut-in” “cut-in” pressure of pressure pressure.
Page 22 CORRECTION PROBLEM CAUSE Dirty air filter. Restricted air intake Clean or replace. See Air Filter paragraph in the Maintenance section. Excessive belt Loosen wingnut and then tighten Loose belt. wear wingnut until it contacts the washer, plus one turn. Loosen wingnut and then tighten Tight belt.
Page 23 NOTES 23 - ENG D23269...
Page 24: Limited Warranty
90 Day – Service parts Engine warranties are the responsibility of the engine manufacturer. Warranties of merchandise sold by Porter-Cable which has been manufactured by and identified as the product of another company are the responsibility of the manufacturer of that product.

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