Napoleon LHD50N Installation And Operating Instructions Manual
Napoleon vented gas fireplaces - installation and operating instructions
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CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: ANSI Z21.50 ● CSA 2.22 FOR VENTED GAS FIREPLACES.
LHD50N
LHD50N2
NATURAL GAS
LHD50P
LHD50P2
PROPANE
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
SAFETY INFORMATION
WARNING
!
If the information in these instructions are not
followed exactly, a fire or explosion may result
causing property damage, personal injury or
loss of life.
- Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
- WHAT TO DO IF YOU SMELL GAS:
- Do not try to light any appliance
- Do not touch any electrical switch; do
not use any phone in your building.
- Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
- If you cannot reach your gas supplier,
call the fire department.
- Installation and service must be performed by a
qualified installer, service agency or the supplier.
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030
(705)721-1212 fax(705)722-6031 www.napoleonfireplaces.com ask@napoleon.on.ca
$10.00
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE
OPERATING INSTRUCTIONS
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W415-0745 / 02.16.09
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W415-0745 / 02.16.09
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Table of Contents
Related Manuals for Napoleon LHD50N
Summary of Contents for Napoleon LHD50N
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Page 1: Operating Instructions
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE INSTALLATION AND OPERATING INSTRUCTIONS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: ANSI Z21.50 ● CSA 2.22 FOR VENTED GAS FIREPLACES. LHD50N LHD50N2 NATURAL GAS LHD50P LHD50P2 PROPANE CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS. -
Page 2: Table Of Contents
TABLE OF CONTENTS INTRODUCTION WARRANTY DIMENSIONS INSTALLATION OVERVIEW GENERAL INSTRUCTIONS SHIPPING HANDELS GENERAL INFORMATION CARE OF GLASS CARE OF PLATED PARTS VENTING VENTING LENGTHS AND COMPONENTS FOR DIRECT VENT INSTALLATIONS PERISCOPE TERMINATION MINIMUM AIR TERMINAL LOCATION CLEARANCES VENT APPLICATION FLOW CHART DEFINITIONS ELBOW VENT LENGTH VALUES HORIZONTAL TERMINATION... -
Page 3: Introduction
1.0 INTRODUCTION WARNING • Do not operate heater before reading and understanding operating instructions. Failure to operate heater according to operating instructions could cause fire or injury. • Risk of fire or asphyxiation do not operate heater with fixed glass removed. •... -
Page 4: Warranty
WARRANTY NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2000 Quality Assurance Certificate. NAPOLEON® products are designed with superior components and materials assembled by trained crafts- men who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. -
Page 5: Dimensions
DIMENSIONS FIGURE 1.2b FIGURE 1.2a Two sided 20.000” 60.000” EXTENDED HEIGHT 40.000” 16.250” SHIPPING 37.188” ACCESS SIDE HEIGHT 28.000” 36.000” ELECTRICAL INLET 13.500” ELECTRICAL INLET INLET FIGURE 1.2c 5” 8” 15.000” INLET 13.500” 50.250” 67.375” FIGURE 1.2e FIGURE 1.2d One side 20.000”... -
Page 6: Installation Overview
INSTALLATION OVERVIEW FIGURE 1.3 See the section “FRAMING - MINIMUM MANTEL CLEARANCES” See the section “VENTING - VENTING LENGTHS AND AIR TERMINAL See the section LOCATIONS” “FRAMING - MINIMUM CLEAR- ANCE TO See the section COMBUSTIBLE “FRAMING” ENCLOSURES” for drywall (or other combustible material)”... -
Page 7: General Instructions
GENERAL INSTRUCTIONS WARNING Always light the pilot whether for the first time or if the gas supply has ran out, with the glass door opened or removed. Provide adequate accessibility clearance for servicing and operating the fireplace. Provide adequate ventilation. Never obstruct the front opening of the fireplace. -
Page 8: Shipping Handels
SHIPPING HANDELS IMPORTANT This heater, fully dressed (not including fi nishing material, cement board or framing), weighs 300 FIGURE 1.5 lbs. Ensure there is adequate support for the heater and fi nishing material. 1.5.1 Lift up and secure the framing kit, see “STEEL STUD FRAMING KIT”... -
Page 9: Care Of Glass
CARE OF GLASS DO NOT CLEAN GLASS WHEN HOT! DO NOT USE ABRASIVE WARNING CLEANERS TO CLEAN GLASS. HOT GLASS WILL Buff lightly with a clean dry soft cloth. Clean the glass after the first 10 CAUSE BURNS. hours of operation with a recommended fireplace glass cleaner. DO NOT TOUCH GLASS Thereafter clean as required. -
Page 10: Venting
2.0 VENTING WARNING Risk of fire, maintain specified air space clearances to vent pipe and appliance. THIS FIREPLACE USES A 5" EXHAUST / 8" AIR INTAKE VENT PIPE SYSTEM. Refer to the section applicable to your installation. For safe and proper operation of the fireplace follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difficulty in burner start-up and/or carboning. -
Page 11: Periscope Termination
16” MINIMUM FIGURE 2.1b FIGURE 2.1a 40 FEET MAXIMUM 3 FEET 24” MINIMUM MAXIMUM 15” MINIMUM 51” MINIMUM PLUS 36” RISE 36” PERISCOPE TERMINATION Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when final grading is completed, the bottom air slot is located a 12”... -
Page 12: Minimum Air Terminal Location Clearances
MINIMUM AIR TERMINAL LOCATION CLEARANCES FIGURE 2.3 NOTE: Clearances are in accordance with local installation codes and the requirements of the gas supplier. 12.1 W415-0745 / 02.16.09... -
Page 13: Vent Application Flow Chart
VENT APPLICATION FLOW CHART TOP EXIT Horizontal Termination Vertical Termination Vertical rise Vertical rise is equal Vertical rise is less Vertical rise is equal is less than to or greater than the than horizontal run to or greater than horizontal run horizontal run the horizontal run Horizontal run +... -
Page 14: Horizontal Termination
HORIZONTAL TERMINATION ) < (V Simple venting configuration (only one 90° elbow) See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V FIGURE 2.7a 12.5 17.5 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V... - Page 15 ) > (V Simple venting configuration (only one 90° elbow) See graph to determine the required vertical rise V for the required horizontal run H 147” REQUIRED FIGURE 2.7c VERTICAL RISE IN INCHES V 57” 15” 2’ 12.5’ 19.5’ HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V...
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Page 16: Vertical Termination
VERTICAL TERMINATION ) < (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H FIGURE 2.8a REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than zero 90°... - Page 17 ) > (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable FIGURE 2.8c values for H and V...
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Page 18: Installation
3.0 INSTALLATION WARNING Follow the venting instructions exactly. All inner exhaust and outer intake vent pipe joints may be sealed using either red RTV high temp silicone sealant W573-0002 (not supplied) or black high temp mill pac W573-0007 (not supplied) with the exception of the fireplace exhaust flue collar which must be sealed using mill pac. -
Page 19: Horizontal Installation
3.1.1 HORIZONTAL INSTALLATION WARNING The firestop assembly must be installed with the vent shield to the top. Do not fill the cavity between the pipe and the framing with any type of material. Terminals must not be recessed into a wall or siding more than the depth of the return flange of the mounting plate. -
Page 20: Using Flexible Vent Components
USING FLEXIBLE VENT COMPONENTS WARNING Do not allow the inner flex pipe to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. Spacers are attached to the inner flex pipe at predetermined intervals to maintain an even air gap to the outer flex pipe. -
Page 21: Vertical Air Terminal Installation
3.2.2 VERTICAL AIR TERMINAL INSTALLATION WARNING If using pipe clamps to connect vent components, 3 screws must also be used to ensure the connection cannot slip off. Do not clamp the flexible vent pipe. Maintain a minimum 2” space between the air inlet base and the storm collar. Risk of fire, explosion or asphyxiation. -
Page 22: Fireplace Vent Connection
3.2.3 FIREPLACE VENT CONNECTION A. Install the inner flex pipe to the fireplace. Secure with 3 screws #8 X 1/2” and flat washers. Seal the joint and screw holes using the high SELF temperature sealant W573-0007 (not supplied). DRILLING SCREWS 2”... -
Page 23: Gas Installation
GAS INSTALLATION WARNING Risk of fire, explosion or asphyxiation. Ensure there are no ignition sources such as sparks or open flames. Support gas control when attaching gas supply pipe to prevent damaging gas line. Always light the pilot whether for the first time or if the gas supply has run out with the glass door opened or removed. -
Page 24: Framing
4.0 FRAMING WARNING In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body, it is recommended that the walls of the fireplace enclosure be “finished” (ie: drywall / sheetrock), as you would finish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity. -
Page 25: Two Sided Unit
TWO SIDED UNIT WARNING Metal studs required to ensure clearance to combustibles. IMPORTANT: Before fi nishing in the appliance test the operation using the remote control, cycling it through all of its different modes, see “OPERATION” section. Should trouble shooting be required, ac- cess to the controls can be made through the pre-fi... - Page 26 WARNING Edges are sharp, always wear gloves when working with sheet metal. 4.1.1 Remove the two screws on each corner of the frame, lift the frame up and secure with the screws just removed. 4.1.2 Remove the frame header, hand form the header as illustrated. 4.1.3 Secure the frame header to the frame and fi...
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Page 27: One Side Unit
ONE SIDE UNIT * When constructing the enclosure allow for fi nishing material thickness to maintain clearances. IMPORTANT: Before fi nishing in the appliance test the operation using the remote control, cycling it through all of its different modes, see “OPERATION” section. Should trouble shooting be required, ac- cess to the controls can be made through the pre-fi... - Page 28 WARNING Edges are sharp, always wear gloves when working with sheet metal. 4.2.1 Remove the two screws on each corner of the frame, lift the frame up and secure with the screws just removed. 4.2.2 Remove the frame header, hand form the header as illustrated. 4.2.3 Secure the frame header to the frame and fi...
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Page 29: Minimum Clearance To Combustible Enclosures
MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES WARNING The front of the fi replace must be fi nished with any non-combustible materials such as brick, marble, granite, etc., as long as these materials never overhang into the fi replace opening. IMPORTANT: The LHD50 requires a minimum inside enclosure height of 60”, measured from the bottom of the fi... - Page 30 NON-COMBUSTIBLE FIGURE 4.3b COMBUSTIBLE 0” IF NON- COMBUSTIBLE TOP OF ENCLOSURE FINISHING IS USED (COMBUSTIBLE) SUCH AS BRICK AND 3” STONE. 6”* STEEL STUD FRAME 32” MINIMUM 2” 60” MINIMUM ENCLOSURE 51” HEIGHT MINIMUM PLUS RISE** TOP OF FIREPLACE OPENING 28”...
- Page 31 FIGURE 4.3c NON-COMBUSTIBLE 32” STEEL STUD FRAME TOP OF FIREPLACE OPENING 9” 68 1/4” 50 1/4” 9” 51” MINIMUM PLUS COMBUSTIBLE RISE BOTTOM OF APPLIANCE W415-0745 / 02.16.09...
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Page 32: Minimum Combustible Mantel Clearances
MINIMUM COMBUSTIBLE MANTEL CLEARANCES Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed. FIGURE 4.4 TOP OF FIREPLACE OPENING MANTEL DIMENSIONS Height Depth 28” 18” 2” 20” 4” 22” 6” 24”... -
Page 33: Finishing
5.0 FINISHING DOOR REMOVAL / INSTALLATION WARNING Glass may be hot, DO NOT touch glass until cooled. The door latches are part of a safety system and must be properly engaged. Do not operate the fireplace with latches disengaged. Facing and/or finishing materials must not interfere with air flow through air openings, louvres openings, operation of louvres or doors or access for service. -
Page 34: Door Latch Adjustment
DOOR LATCH ADJUSTMENT 5.2.1 Remove Media Tray, see “BURNER REMOVAL” section. NOTE: For One Side unit, the optional arched inlays must be removed prior to media tray. 5.2.2 Remove the porcelain side panels by lifting them from the bottom and sliding them out from the tabs as illustrated. -
Page 35: Logo Placement
LOGO PLACEMENT LOGO FIGURE 5.3 GLASS / DOOR REPLACEMENT WARNING Do not use substitute materials. Glass may be hot, DO NOT touch glass until cooled. 5.4.1 Place the door frame face down careful not to scratch the paint. FIGURE 5.4 GASKET 5.4.2 Center the gasketed glass inside the door frame with the thick side of the gasket... -
Page 36: Burner Removal
BURNER REMOVAL FIGURE 5.5.2 MEDIA TRAY 5.5.1 Remove the glass door, see “DOOR / REMOVAL INSTALLATION” section. 5.5.2 Remove the 16 screws (8 per side) that secure the media tray in place. Lift the tray up and out. 5.5.3 Remove the 8 screws that secure the burner in place. Lift the burner up and out. -
Page 37: Electrical Connection
6.0 ELECTRICAL CONNECTION WARNING Do not use this heater if any part has been under water. Call a qualified service technician IMMEDI- ATELY to have the fireplace inspected for damage to the electrical circuit. Risk of electrical shock or explosion. Do not wire 110V to the valve or to the appliance wall switch. Incorrect wiring will damage controls. -
Page 38: Receptacle Wiring Diagram
RECEPTACLE WIRING DIAGRAM FIGURE 6.2 NOTE: RECEIVER WIRE IS BUNDLED UP BEHIND THE ELECTRICAL COVER AND NEEDS TO BE INSTALLED REMOTELY. FOR INSTALLATION SEE “REMOTE RECEIVER INSTALLATION” SECTION. PLASTIC BUSHING PRE-FINISHING ACCESS PANEL ELECTRICAL COVER CABLE CONNECTOR REMOTE RECEIVER INSTALLATION Receiver must be located within 8 feet of this side of the unit and must be accessible for programming the remote. -
Page 39: Schematic
SCHEMATIC WARNING Do not wire 110 volt to the valve or wall switch. Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed. CRYSTALITES FIGURE 6.4 ACS/IPI SWITCH SPARK ELECTRODE FLAME... -
Page 40: Operation
7.0 OPERATION WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed. GENERAL TRANSMITTER LAYOUT TRANSMISSION FIGURE 7.1... -
Page 41: Temperature Display
TEMPERATURE DISPLAY ● With the system in the “OFF” position, press the 7.4.1 °F °C Thermostat Key and the Mode Key at the same time to change from degrees F to C. ● 7.4.2 Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of the Room Temperature display. -
Page 42: Flame Height
FLAME HEIGHT The remote control has six (6) flame levels. With the °F °F system on and the flame level at the maximum, press the Down Arrow Key once and it will reduce the flame height by one step until the flame is turned off. The Up Arrow Key will increase the flame height each time it is pressed. -
Page 43: Low Battery / Manual Bypass
7.10 LOW BATTERY / MANUAL BYPASS The life span of the remote batteries depends on various factors: quality of the °F batteries, the number of ignitions, the number of charges to the room thermostat set point, etc. When the transmitter batteries are low, a Battery Icon will appear on the LCD display before all battery power is lost. -
Page 44: Rating Plate/Lighting Instruction Location
WITH GLASS DOORS AIR FOR SAFE OPERATION SERVICE MUST BE PERFORMED VETEMENTS, LES MEUBLES, L’ESSENCE ET CET APPAREIL. UTILISER AVEC CERTIFIED WITH THIS LHD50N CLHD50N CLHD50P LHD50P AND MUST BE INSTALLED BY A QUALIFIED INSTALLER, AUTRES LIQUIDES QUI EMETTENT DES GAZ REMOVED, CRACKED OR BROKEN. -
Page 45: Operating Instructions
9.0 OPERATING INSTRUCTIONS WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed. FOR YOUR SAFETY READ BEFORE LIGHTING: A. -
Page 46: Maintenance
10.0 MAINTENANCE MAINTENANCE MAINTENANCE WARNING MAINTENANCE Turn off the gas and electrical power before servicing the appliance. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This fireplace and its venting system should be inspected before use and at least annually by a qualified service person. -
Page 47: Valve Train Assembly
11.1 VALVE TRAIN ASSEMBLY Remove one of the main doors, see “DOOR REMOVAL / INSTALLATION” section. Remove the media tray, see “BURNER REMOVAL” section. Remove the fourteen screws from the valve train assembly. See “VALVE REMOVAL” section. FIGURE 11.1 E - F I N I I N G 11.2 VALVE REMOVAL... -
Page 48: Control Module Removal
11.3 CONTROL MODULE REMOVAL FIGURE 11.3 11.3.1 Remove the valve train assembly and set aside, see “VALVE TRAIN ASSEMBLY” section. Disconnect the wires to the control module, labeling one end to aid with their re-connection. 11.3.3 Remove the 4 screws holding the control module shield in place. 11.3.4 Remove the 2 screws holding the control module in place, unplug and remove. -
Page 49: Adjustment
12.0 ADJUSTMENT 12.1 PILOT BURNER ADJUSTMENT FIGURE 12.1 Adjust the pilot screw to provide properly sized flame. Turn in a clockwise direction to reduce the gas flow. Check Pressure Readings: Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. -
Page 50: Restricting Vertical Vents
12.3 RESTRICTING VERTICAL VENTS Vertical terminations may display a very active flame. If this appearance is not desirable, the vent exit must be restricted using restrictor plate, W500-0491 (supplied with unit). This reduces the velocity of the exhaust gases, slowing down the flame pattern and creating a more traditional appearance. -
Page 51: Replacements
13.0 REPLACEMENTS Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor. FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM. - Page 52 HORIZONTAL TERMINAL KIT REF NO. LHD50 DESCRIPTION GD422-1 WALL TERMINAL KIT GD422R-1 ROUND WALL TERMINAL KIT ROOF TERMINAL KITS REF NO. LHD50 DESCRIPTION GD410 1/12 TO 7/12 PITCH GD411 8/12 TO 12/12 PITCH GD412 FLAT ROOF W490-0074 5/8 INNER OUTER SLEEVE W670-0007 5/8 AIR TERMINAL W170-0086...
- Page 53 W415-0745 / 02.16.09...
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Page 54: Trouble Shooting
14.0 TROUBLE SHOOTING WARNING Always light the pilot whether for the first time or if the gas supply has ran out, with the glass door open or removed. EFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN SYMPTOM PROBLEM TEST SOLUTION... - Page 55 SYMPTOM PROBLEM TEST SOLUTION - Ensure exhaust bracket gasket seal. Exhaust fumes Fireplace is spilling. - Check door seal. smelled in room, - Check for exhaust blockage. headaches. - Check that venting is installed correctly. - Room is in negative pressure; increase fresh air supply. - Verify the wire for the sensor and the wire for the ignitor Pilot will not light.
- Page 56 SYMPTOM PROBLEM TEST SOLUTION - Verify that the incoming gas line ball valve is “Open”. Pilot sparks but Gas supply. Verify that the inlet pressure reading is within acceptable will not light. limits, inlet pressures must not exceed 14” W.C. - Verify the value and pilot assemblies are properly Module is not grounded.
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Page 57: Fireplace Service History
15.0 FIREPLACE SERVICE HISTORY 43.1 W415-0745 / 02.16.09... -
Page 58: Notes
16.0 NOTES 44.1 W415-0745 / 02.16.09... - Page 59 44.1 W415-0745 / 02.16.09...
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Questions and answers
IS THERE A SAFETY SCREEN THAT FITS IN FRONT OF THE GLASS, AVAILABLE