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ELECTRIC SLIMLINE COMBINATION BOILER
INSTRUCTIONS FOR USE, INSTALLATION AND
The instructions consist of three parts; User, Installation and Servicing instructions, which include the guarantee
registration card.
The instructions are an integral part of the appliance and must, to comply with the current issue of the building, electrical
regulations and water by-laws, be handed to the user on completion of the installation.
GUARANTEE REGISTRATION
Thank you for installing a new Thermal Innovations product in your home.
Thermal innovations appliances, are manufactured to the very highest standards so we are pleased to offer our
customers, a comprehensive first year parts & Labour guarantee and a second year parts guarantee.
In the instruction envelope is to be found your guarantee registration card, which must be completed and returned to
Thermal Innovations (UK) Ltd or register your Thermal Innovations (UK) Ltd appliance for 1st year guarantee protection by
calling the below number.
Our guarantee gives you peace of mind valuable protection against breakdown by covering the cost of-
•
All replacement parts
•
All labour charges
•
All call-out charges
THERMAL INNOVATIONS (UK) LTD
31-39 Napier Court, Cumbernauld, Glasgow, G68 0LG
Customer services
Tel
+44 (0) 870 850 5207
Fax
+44 (0) 870 850 5208
Web
www.thermaflowheating.co.uk
Issue Number: 1a Issue date: July 2008
Copyright Notice
This document contains proprietary information protected by copyright, and this Manual and documentation are copyrighted. All rights are reserved. No part
of this document may be photocopied or reproduced by mechanical, electronic, or other means in any form without permission from Thermal Innovations
(UK) Ltd.
© Copyright Thermal Innovations (UK) Ltd 2006-09 -All rights reserved.
(Patent Pending, Design Right Protected.)
TSL9/140U & TSL9/170U
TSL12/140U & TSL12/170U
SOLAR COMPATIBLE
This product is suitable for connection to ~230-240V, 50Hz
SERVICING
TO BE LEFT WITH THE USER
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Table of Contents
Related Manuals for Thermaflow TSL9/140U
Summary of Contents for Thermaflow TSL9/140U
- Page 1 This document contains proprietary information protected by copyright, and this Manual and documentation are copyrighted. All rights are reserved. No part of this document may be photocopied or reproduced by mechanical, electronic, or other means in any form without permission from Thermal Innovations (UK) Ltd.
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Page 2: Table Of Contents
THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 Contents Instructions general ..................4 Draining & Filling ..................5 Manual Handling Guidance ..............5 TESTING & CERTIFICATION ..............5 THE UNIT LOCATION ................5 Part1 - INSTRUCTIONS FOR USE................7 INTRODUCTION ..................7... - Page 3 THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 2.7.5 Heating system commissioning ..............22 2.7.6 Completion .....................23 Instruct the user....................23 Part 3 - SERVICING ....................24 3.1. Fault Finding....................24 Fault: No domestic hot water or central heating ..........25 Fault: No central heating, but hot water at taps..........26...
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Page 4: Instructions General
THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 Instructions general A pressure reducing valve must be fitted to the cold water inlet if the incoming water pressure exceeds 400 KPA (4.0 Bar). The primary operating pressure initial charge is 120 KPA (1.2Bar) this will increase to around 200 KPA (2.0Bar) when the system has reached maximum temperature and will depend on system... -
Page 5: Draining & Filling
The boiler is tested and certified for safety and performance. It is therefore important that no alteration is made to the boiler, without permission, in writing, from Thermal Innovations (UK) Ltd. Any alteration not approved by Thermal Innovations (UK) Ltd, could invalidate the certification, boiler warranty and may also infringe the current issue of the statutory requirements, see section 2.1.2... - Page 6 THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 There are five water connections to be made when installing the Thermaflow, they are as follows: 1) Flow and return connections to the heating system are 22mm compression.
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Page 7: Part1 - Instructions For Use
To obtain service please call your installer or Thermal Innovations (UK) Ltd, using the telephone number on the appliance or at the front of this manual. Please be advised that the Thermal Innovations (UK) Ltd log book should be completed by the installation engineer on completion of commission and servicing. -
Page 8: Draining And Filling
THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 Draining and filling Caution this boiler works in a pressurised system which must only be drained, refilled and person competent to do so. pressurised by a Note: if the pressure gauge indicates a loss of pressure that is less than 60 KPA (0.6 Bar) -
Page 9: General Data
THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 GENERAL DATA Diagram 1.8.1 Enclosure for Low Pressure cut-out switch & Master non- reset-able over-temperature thermostat Safety Relief Valve 300kPA (3bar) Enclosure for Contactor and Circuit Breakers... - Page 10 THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 TABLE 1.8.1 [DATA] TSL9/12/140 TSL9/12/170 Lift Weight 50KG 56KG Total Weight 60KG 66KG Weight Full 190KG 226KG Heating Flow Return 22mm Compression Domestic Cold Inlet 22mm Compression...
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Page 11: Part 2 - Installation
THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 PART 2 - INSTALLATION 2.1.1 Sheet metal parts Warning: when installing or servicing this boiler care should be taken when handling the edges of metal parts to avoid any possibility of personal injury. -
Page 12: Heating System Controls
THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 Two isolators are required, one for the 24hr supply, and the other for the interrupted supply (off peak if available) Means of disconnection of the 24hr supply should be by a double pole switched fused spur box (fuse rating 3 amp), having a minimum contact separation of 3mm in each pole. - Page 13 THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 The doorway opening should be of sufficient size to allow for easy removal of the boiler. Where the boiler is fitted in a cupboard or compartment permanent ventilation is not required.
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Page 14: Clearances
THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 Diagram 2.2.3 - Clearances 2.2.3 Clearances The boiler should be positioned so that at least the minimum operational and servicing clearances are provided, see diagram 2.2.3 additional clearances may be required around the boiler for Thermaflow installation. -
Page 15: Domestic Hot Water System
THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 2.4. Domestic hot water system 2.4.1 General The domestic hot water service must be in accordance with the rules in force in the countries of destination. -
Page 16: Electrical Installation Requirements
THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 The discharge pipe connected to the pressure-relief device must be installed in a continuously downward direction and in a frost free environment. The connection for the discharge is made at the bottom side of the safety relief valve. A tundish should be fitted by the installer in accordance with G3 of the current building regulations. - Page 17 THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 Diagram 2.6.1 100A Double Pole 100A Double Pole Isolating switch Isolating switch with 63A or 50A located adjacent to Type C MCB Thermaflow THERMAFLOW located at meter or...
- Page 18 THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 Diagram 2.6.2a 2.6.2 No 10.1 The mains supply into the enclosure marked on the boiler diagram should be wired to the ref. diagram 2.6.2a 24HR supply via 3 Amp fused isolating switch located at the boiler,...
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Page 19: External Controls
THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 Diagram 2.6.2b 2.6.3 External Controls diagram External heating controls should be connected to the terminals marked R1 & R2 shown in 2.6.2b . All external controls should be connected to terminals marked R1 & R2 in the enclosure No 22 diagram 1.8.1. -
Page 20: Electrical Connections
THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 Electrical Connections 2.6.4 Supply cable connection [24 HR Supply] Caution: To prevent an induced current from switching the central heating on when not required it is important that the heating system control cables are separated from the other mains cables. -
Page 21: Supply Cable Connection [Interrupted Off Peak Supply]
THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 2.6.7 Supply cable connection [Interrupted off peak supply] Open the lower of the two enclosures situated at the top of the boiler. Using 16mm² twin and earth cable of a suitable length route the mains interrupted supply cable through a piece of suitably sized flexible conduit from the 60amp isolator into the terminals shown in diagram 5. -
Page 22: Domestic Hot Water Flow Rate
THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 IMPORTANT MAKE SURE THE BOILER AND SYSTEM IS COMPLETELY FULL OF WATER AND ALL AIR IS ELIMINATED BEFORE TURNING ON ANY OF THE POWER SUPPLIES TO THE BOILER. -
Page 23: Completion
THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 2.7.6 Completion Set any external heating control to the desired settings. Instruct the user Instruct and demonstrate the isolating switches then advise the user of the efficient and safe operation of the boiler. -
Page 24: Part 3 - Servicing
THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 PART 3 - SERVICING 3.1. Fault Finding MUST BE CARRIED OUT BY A PERSON COMPETENT TO DO SO Before trying to operate the boiler make sure that: The heating system pressure is at 120 KPA (1.2 Bar) when the system is cold and 200 KPA (2.0... -
Page 25: Fault: No Domestic Hot Water Or Central Heating
THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 Fault: No domestic hot water or central heating Is there ~230-240V at the 24HR supply? Check Fuse, MCB or Meter for correct operation Is there ~230-240V at the off peak supply? Check Fuse or MCB Is system pressure above 60 KPA (0.6 Bar)? -
Page 26: Fault: No Central Heating, But Hot Water At Taps
THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 Fault: No central heating, but hot water at taps Is there continuity through master high limit stat? Replace Thermostat Is there continuity through contactor? Replace Contactor... -
Page 27: Fault: Central Heating But No Hot Water At Taps
THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 Fault: CENTRAL HEATING BUT No hot water at taps Is the automatic air eliminator on top of the boiler in the Open the small screw cap on top of the... -
Page 28: Isolation
THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 WARNING: FOR YOUR OWN SAFETY SERVICING AND MAINTENANCE SHOULD BE CARRIED OUT BY A PERSON WHO IS COMPETENT TO DO SO. 3.2 ISOLATION • Before commencing, refer to section 1. Installation... -
Page 29: Checking The Concentration Of Corrosion Inhibitor
If a failure on one of the thermostats has occurred, reset the thermostat by pressing the small reset button on the thermostat. If the thermostat continues to fail in an overheat condition, take note of which element it was removed from and contact Thermal Innovations (UK) Ltd for spares and advice. -
Page 30: Checking Circuit Breakers
THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 Checking circuit breakers Switch each circuit breaker off in turn and check that continuity is broken to each element. Checking the contactor Turn the main isolator off (this should be situated adjacent to the boiler) you should hear a dull thump from the enclosure marked number 3 on the boiler schematic diagram 1.8.1. -
Page 31: Appendix I - Solar Connection
THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 APPENDIX I – SOLAR CONNECTION A1.1 Solar Pipe work Schematic... -
Page 32: A1.2 Solar Wiring Schematic
THERMAL INNOVATIONS (UK) LTD | THERMAFLOW® ELECTRIC COMBINATION BOILER | Tel: 0870 850 5207 A1.2 Solar/Off Peak Wiring Schematic...
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