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Quackenbush 158QRA Series Service Manual
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Quackenbush 158QRA Series Service Manual

Adaptive positive feed drill
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Service Manual
PL92-5000EN
05/14/2012
158QRA & 158/15QRA Series
Adaptive Positive Feed Drill
For additional product information visit our website at http://www.apextoolgroup.com

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Summary of Contents for Quackenbush 158QRA Series

  • Page 1 Service Manual PL92-5000EN 05/14/2012 158QRA & 158/15QRA Series Adaptive Positive Feed Drill For additional product information visit our website at http://www.apextoolgroup.com...
  • Page 2 - XXX - - 9.50 XXX - XXX Tool Series 158 = Positive Feed 158/15 = Positive Feed Brand Q = Quackenbush Tool Style R = Right Angle Revision A = Adaptive Drill RPM (Spindle Speed) Select Desired Speed 900 / 300 (158 series)

  • Page 3: Product Identification

    PL92-5000EN Quackenbush ® 05/14/2012 General Information and Safety Language Version: provide inspection and maintenance of all phases of tool operation and air supply equipment. This Parts Manual is the “Original Instructions” Eye Protection: intended for all persons who will use or repair these tools.

  • Page 4: Tool Operation

    Tool Operation: This tool is designed to drill holes in different material stacks and is for use only with the Quackenbush DMP control box and should not be connected directly to a The spindle on right angle positive feed drills retracts at standard air line.

  • Page 5: Service Instructions

    PL92-5000EN Quackenbush ® 05/14/2012 Service Instructions Warning Labels: Figure 2 Planet Gear The warning labels on these tools are essential parts Pin Tang of the product and are not to be removed. Check labels regularly and replace any that are not clearly legible.
  • Page 6 90-180 degrees. With this method, it is easier Clean and inspect all parts for excessive wear or to determine when the spring makes up solid so there damage and replace as necessary with Quackenbush is less tendency to force the screw in to deep causing replacement parts.
  • Page 7 158-15 Drill Head Assembly: Assemble the drill head in reverse order of disassembly. Clean and inspect all parts for excessive wear or damage and replace as necessary with Quackenbush replacement parts. Apply a generous amount of Acculube grease to all gears and bearings during assembly.
  • Page 8 PL92-5000EN Quackenbush ® 05/14/2012 Handle & Sensor Assemblies “A” 2 in. lbs. 35-45 ft. lbs. Ref. Hand Tighten: RH Thread Page 8 Page 8...
  • Page 9 PL92-5000EN Quackenbush ® 05/14/2012 Handle & Sensor Assemblies Illustration "A" Number Description 642014PT Handle Assembly (includes Ref. 1 - 15) 642015PT Throttle Handle (includes Ref. 6-8) 613254 Valve Assembly 844308 O-Ring 613697 Trigger 844111 Dowel Pin 843434 Pressure Plug 624121...
  • Page 10 PL92-5000EN Quackenbush ® 05/14/2012 Motor Module “B” 642011PT Motor Module Page 10...

  • Page 11: Motor Module

    PL92-5000EN Quackenbush ® 05/14/2012 Motor Module Illustration "B" Number Description 641660 Motor Housing Assembly (includes Ref. 1 - 5) 615391 Exhaust Deflector 615467 Wire Screen 613275 Motor Housing 844265 Ball (.125") 633608PT Muffler 641662 Motor Assembly (includes Ref. 6 - 17)
  • Page 12 PL92-5000EN Quackenbush ® 05/14/2012 Gearing Assembly “C” 621251 Gearing Assembly Page 12...
  • Page 13 PL92-5000EN Quackenbush ® 05/14/2012 Gearing Assembly Illustration "C" Number Description 619421 Lock Nut 613285 Internal Gear 864471 Ball Bearing 617370 Planet Cage Washer 612050 Planet Cage 617305 Planet Gear 613271 Needle Bearing 613279 Planet Pin 613281 Ball Bearing (#) Quantity...
  • Page 14 PL92-5000EN Quackenbush ® 05/14/2012 158 Right Angle Drill Head - Housing “D” 4 in. lbs. 6 in. lbs. Nylok Nylok Hand Tighten: RH Thread * Note: Not included in Drill Head Assembly Page 14...
  • Page 15 PL92-5000EN Quackenbush ® 05/14/2012 158 Right Angle Drill Head - Housing Illustration "D" Number Description Table "D" Drill Head Assembly 624622 Housing 624615 Clutch Plunger 624916 Clutch Adjustment Spring 202583 Set Screw (5/16-18 UNC) 613828 Nameplate 834228 Drive Screw 617246...
  • Page 16 PL92-5000EN Quackenbush ® 05/14/2012 158 Right Angle Drill Head - Gearing “E” 10 in. lbs. 15 in. lbs. 1-9/16” Thread (standard) 2-1/4”-20 Thread Adapter (Optional) - 614228 WARNING: Spindle wrench (45) 1-1/8” is used to hold the spindle when removing cutters. The air supply must be disconnected from the tool before the spindle wrench is used.
  • Page 17 PL92-5000EN Quackenbush ® 05/14/2012 158 Right Angle Drill Head - Gearing Illustration "E" Number Description Table "E" Drill Head Assembly Illustration "D" Housing 624617 Screw (6-32 UNC) 617253 Needle Bearing 624620 Gear Stop 615433 Thrust Race 624614 Clutch Roller 614269 Shim (.005")
  • Page 18 PL92-5000EN Quackenbush ® 05/14/2012 158 Right Angle Drill Head - Gearing Blank Page Page 18...
  • Page 19 PL92-5000EN Quackenbush ® 05/14/2012 158 Right Angle Drill Head - Gearing Table "E" Ref. Description Part Number Feed Rate Drill Head Assembly 621915 .001 Drill Head Assembly 621916 .002 Table "E1" Feed per Number of Ref. Description Part Number Revolution...
  • Page 20 PL92-5000EN Quackenbush ® 05/14/2012 158/15 Right Angle Drill Head - Housing “F” 10 in. lbs. 20-30 ft. lbs. Nylok Nylok Hand Tighten: RH Thread Page 20...
  • Page 21 PL92-5000EN Quackenbush ® 05/14/2012 158/15 Right Angle Drill Head - Housing Illustration "F" Number Description Table "F" Drill Head Assembly 622986 Housing 613828 Nameplate 834228 Drive Screw 622984 Clutch Roller 619685 Clutch Adjustment Spring 867502 Set Screw (1/4-20 UNC) Illustration "G"...
  • Page 22 PL92-5000EN Quackenbush ® 05/14/2012 158/15 Right Angle Drill Head - Gearing “G” Nylok WARNING: Spindle wrench (45) is used to hold the spindle when removing cutters. The air supply must be disconnected from the tool before the spindle wrench is used.
  • Page 23 PL92-5000EN Quackenbush ® 05/14/2012 158/15 Right Angle Drill Head - Gearing Illustration "G" Number Description Table "G" Drill Head Assembly Illustration "F" Housing 622985 Gear Stop 622984 Clutch Roller 622947 Bevel Gear (Driving) 847095 Ball Bearing 863463 Screw (6-32 UNC)
  • Page 24 PL92-5000EN Quackenbush ® 05/14/2012 158/15 Right Angle Drill Head - Gearing Table "G" Ref. Description Part Number Feed Rate Drill Head Assembly 631778 .001 Drill Head Assembly 631780 .002 Table "G1" Feed per Number of Ref. Description Part Number Revolution...

  • Page 28: Sales & Service Centers

    Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. Dallas, TX Detroit, MI Houston, TX Lexington, SC Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group...

This manual is also suitable for:

158/15qra series