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Broseley eVolution 26 Installation & Operating Instructions Manual

Wood burning boiler stove
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Installation & Operating
Instructions
Covering Model:
eVolution 26 Wood Burning Boiler Stove
Tested to EN 13240
These appliances must be installed and commissioned by a HETAS registered engineer
It should be noted that the Building Regulations requirements may be met by adopting the
relevant recommendations given in British Standards BS 8303 and BS EN 15287-1 2007 +
A1 2010 as an alternative means to achieve an equivalent level of performance to that
obtained following the guidance given in Approved Document J.
MS10-11C Issue 4d
1

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Summary of Contents for Broseley eVolution 26

  • Page 1 Installation & Operating Instructions Covering Model: eVolution 26 Wood Burning Boiler Stove Tested to EN 13240 These appliances must be installed and commissioned by a HETAS registered engineer It should be noted that the Building Regulations requirements may be met by adopting the...

  • Page 2: Table Of Contents

    Contents Important Information Health & Safety Specifications Packing List Dimensions Hearth Requirements & Clearances Chimney Requirements Combustion Air Requirements Assembly Plumbing Advice Plumbing Maintainance Plumbing Diagrams Commissioning & Handover Stove Operation Controls Layout Controls Explained Fuel Lighting the Stove Kindling Stage Burning Wood Smoke Exempt Requirements Warning Notes...

  • Page 3: Important Information

    Important Information In order for the this product to carry full warranty and support from Broseley Fires, the installation MUST be designed, installed and commissioned by a competent person with one of the following minimum technical competence sets Set One Installer has HETAS Wet H004 and G3 Unvented certificates.

  • Page 4: Health & Safety

    Health & Safety Special care must be taken when installing the stove such that the requirements of the Health and Safety at Work Act are met. Installation This appliance MUST be installed and commisioned by a HETAS registered installer in England and Wales and a fully qualified Heating Engineer in Scotland and Ireland.

  • Page 5: Specifications

    Specifications In the UK these stoves have been approved by HETAS Ltd as intermittent heating appliances for burning Hardwood logs only, burning any other fuel (including coal) will void your product warranty. Appliance Weight (Kg) 25.9 Nominal total heat output 10.1 Nominal heat output to room (kW) Nominal heat output to water (kW)

  • Page 6: Dimensions

    Dimensions All dimensions are in millimetres MS10-11C Issue 4d...

  • Page 7: Hearth Requirements & Clearances

    Hearth Requirements & Clearances This appliance is suitable for non-combustible hearths with a minimum thickness of 12mm, they do not require a full constructional hearth. Your stove must be installed on a solid, level non-combustible hearth. The hearth protrusion in front of the stove to carpets or wooden floors must be at least 300mm. As it is possible, that on opening the door of the stove for fuel to fall out, a fender must be fitted if the hearth is flush with the carpet.

  • Page 8: Chimney Requirements

    Chimney Requirements Ideally it is recommended that the flue run is as straight as possible using the top outlet on the stove. The flue must have a minimum vertical height of 5 metres to insure adequate draught. You can have a maximum of four bends in the run, each bend must not exceed 45°...

  • Page 9: Combustion Air Requirements

    Combustion Air Requirements In order for the stove to perform efficiently and safely there should be an adequate air supply into the room in which the stove is installed to provide combustion air. This is particularly necessary in modern houses where drafts have been almost eliminated by double glazing etc.

  • Page 10: Assembly

    Assembly The diagrams below shows the main removable components of the stove It is possible to remove these components for transportation. Front Casting Assembly: MS10-11C Issue 4d...
  • Page 11 Assembly Installing/removing the internal firebricks To install these components simply follow the numbered sequence 1-14, to remove simply reverse the sequence. Please note that Item 2 is an additional baffle that is NOT required for installations in the UK and the Republic of Ireland and should be removed entirely (If not already removed). Item 5 is rope which sits underneath the rear firebricks (item 6).
  • Page 12 Assembly When installing this appliance into a smoke control area you will need to change the clip that is attached to the rear of the air slider for the smoke exempt clip (supplied). The smoke exempt clip ensures a constant supply of combustion air to meet smoke exempt requirements.

  • Page 13: Plumbing Advice

    Please note any installations carried out by installers not meeting these requirements will result in void product warranty and will not be supported by Broseley Fires. If connected to an unvented heating system, this appliance must (as a minimum) have the following components installed on the system to ensure the safe operation of the appliance.
  • Page 14 Plumbing Advice The eVolution 26 Stove differs from normal boiler stoves in the fact that it can be installed on an open vented or sealed heating system. When installing the appliance on a sealed system, it is necessary to install added safety features which allow the stove to be installed safely.
  • Page 15 Plumbing Advice WATTS KSG 30 – Safety Pressure Relief Valve The KSG-30 acts as a final safety option in case of failure of the STS20. This valve incorporates a 3bar pressure relief valve, a pressure gauge and an automatic air vent. This must be placed within 1 meter of the appliance.
  • Page 16 Plumbing Advice Expansion vessels (not supplied) The boiler must be directly connected to the expansion vessel in the system using a pipe with a diameter no smaller than 18mm. The piping must not be obstructed in any way. The expansion vessel must be at least 7% of volume of the total heating system. The expansion vessel should be fitted on the suction side of the pump.
  • Page 17 Plumbing Advice     Alarms It is not a requirement to fit an alarm on the system, but it is recommended. The alarm will act as a warning to the customer if the SCWS should operate. The alarm should be fitted to the SCWS discharge pipe and should register an increase in temperature when the SCWS is in operation.
  • Page 18 Plumbing Advice Plumbing the Appliance – Open Vented This installation should be in accordance with BS 5449:1990 - Specification for forced circulation hot water central heating systems for domestic premises. It must include a gravity circuit with an expansion tank open to the atmosphere. When installing this appliance on a gravity circuit, the system should consist of a tank/indirect cylinder fixed in an upright position and should be connected to the boiler by 28mm pipe (both flow and return).
  • Page 19 Plumbing Advice Timer control of a system with a woodburning boiler appliance As wood burning appliances are not automated, and can therefore not be ignited, controlled and extinguished by electrical control from a heating programmer it needs to be borne in mind that any heat produced when the heating is not being called for must be able to be dissipated in order to negate unnecessary triggering of the safety devices.

  • Page 20: Plumbing Maintainance

      Plumbing Maintenance     It is essential that your stove is well maintained and annually serviced by a qualified professional to ensure it's continued efficient operation. Failure to maintain and service your appliance as laid out in these instructions will result in the voiding of your products warranty.

  • Page 21: Plumbing Diagrams

    Plumbing Diagrams     We have given some example plumbing layouts of how the appliance can be installed in typical situations; these diagrams should be taken as a guide only and not as a definitive instruction. It is the sole responsibility of the installer to design and carry out the installation of the system to suit the property and clients needs.
  • Page 22 Plumbing Diagrams Diagram A – Pressurised boiler stove linked with combination gas boiler via a low loss header MS10-11C Issue 4d...
  • Page 23 Plumbing Diagrams Diagram B – Pressurised boiler stove linked with a non combi gas or oil boiler via a low loss header and the addition of an open vented hot water cylinder. MS10-11C Issue 4d...
  • Page 24 Plumbing Diagrams Diagram C – Pressurised boiler stove linked with a non combi gas or oil boiler via a low loss header and the addition of a pressurised hot water cylinder. MS10-11C Issue 4d...
  • Page 25 Plumbing Diagrams Diagram D – Pressurised stove linked with a non combi gas or oil boiler via a thermal store with solar for summer time domestic hot water MS10-11C Issue 4d...
  • Page 26 Plumbing Diagrams Diagram E - Pressurised boiler stove linked with a non combi gas or oil boiler via a thermal store with solar for domestic hot water and solar support for central heating system. MS10-11C Issue 4d...
  • Page 27 Plumbing Diagrams Diagram F – Stand alone pressurised boiler stove with an open vented hot water cylinder MS10-11C Issue 4d...
  • Page 28 Plumbing Diagrams Diagram G – Stand alone pressurised boiler stove with a pressurised hot water cylinder. MS10-11C Issue 4d...
  • Page 29 Plumbing Diagrams Diagram H – Two pipe open vented circuit. MS10-11C Issue 4d...

  • Page 30: Commissioning & Handover

    Commissioning & Handover     Ensure loose parts are fitted in accordance with the instructions for “Assembly” given previously. On completion of the installation, allow a suitable period of time for any fire cement and mortar to dry out; a small fire may then be lit and checked to ensure the smoke and fumes are taken from the stove up the chimney and emitted safely outdoors.

  • Page 31: Controls Layout

    Controls Layout The diagram below shows the position of the air control, this control needs to be operated correctly to control the combustion rate of the stove. This air control is classed as the “Secondary Air Intake” as it brings air in above the grate.

  • Page 32: Controls Explained

    Controls Explained Fire needs air to burn therefore the stove is fitted with an air control that allows you to regulate the amount of combustion air therefore controlling the burn rate within the appliance. Secondary Air Intake The secondary air intake is located on the front of the stove below the door, it is in the form of a slider.

  • Page 33: Fuel

    Fuel This appliance has obtained approval from HETAS Ltd., for burning – * Split Wood logs not exceeding 35cm in length and not over 20% moisture content. Approval does not cover the use of other fuels either alone or mixed with the suitable fuels listed above.

  • Page 34: Lighting The Stove

    Lighting the Stove Curing On initial firing you will notice a very pungent odour, this is caused through the curing of the paint, we recommend starting with short burning sessions (with smaller quantities of fuel) and build up gradually to allow the components of the stove to settle. Opening doors and windows will allow the paint curing odour to dissipate and to allow ventilation into the room.

  • Page 35: Burning Wood

    It is important not to over load the firebox with large amounts of wood. The eVolution 26 has been certified and tested under the strictest CE conditions and will produce the nominal outputs by using 5.69Kg of wood per hour.

  • Page 36: Smoke Exempt Requirements

    Secretary of State or Minister in the devolved administrations.     The eVolution 26 has been recommended as suitable for use in smoke control areas when burning wood logs. Further information on the requirements of the Clean Air Act can be found here : http://smokecontrol.defra.gov.uk/...

  • Page 37: Warning Notes

    Warning Notes Over-Firing It is extremely important that you do NOT leave the air control in the fully open position for extended periods or run the appliance with the door open. Leaving the air control fully open (or running with the doors open) will lead to “over-firing”. Over-firing is caused when too much heat is generated within the fire chamber, this will lead to warping, buckling and general damage to the stove and its internal components.

  • Page 38: Maintenance

    Maintenance It is essential that your stove is well maintained and annually serviced by a qualified professional to ensure it's continued efficient operation. Failure to maintain and service your appliance as laid out in these instructions will result in the voiding of your products warranty.

  • Page 39: Chimney Sweeping

    Maintenance Chimney Sweeping It is essential that your chimney (flue) is swept at least once a year by a registered professional chimney sweep. Sweeping removes particles that could otherwise fuel a chimney fire, it should also highlight any potential issues such as leaks and damage to the flue.

  • Page 40: Trouble-Shooting

    Trouble-shooting Smoke comes out of the stove when the loading door is opened. • The chimney cavity into which the 150mm flue pipe has been installed may be less than the minimum requirement. • Deposits (soot or other obstructions) may have built up in the chimney and be restricting the flow of waste products.

  • Page 41: Commissioning Form

    Commissioning Form Stove Purchased From:_____________________________________________________ Address:_________________________________________________________________ Telephone Inc area code:____________________________________________________ Installation Date:_____/_____/__________ Stove Name:_________________________ Product Serial Number:________________ Invoice Number:_______________________ Stove installed by:_________________________________________________________ Address:_________________________________________________________________ Telephone Inc area code:____________________________________________________ HETAS Registration Number:________________________________________________ Check-list Heat load of house inc. DHW Heat requirement for room in which appliance is to be installed Nominal boiler output to water Nominal appliance output to room Hearth to building regs.
  • Page 42 Commissioning Form Check-list Thermostat to trigger solid fuel circulation pump installed Temp Solid Fuel stat set to °C °C Adequate drains in system pipe work to allow servicing Thermostat positioned on Low Loss Header Temperature Low Loss Header thermostat set at °C °C Pressure relief valve installed within 1m of boiler Audible alarm installed On SCWS?

  • Page 43: Spare Parts

    Spare Parts (1) Left Side Casting (2) M8 Washer (3) M8 Bolt (4) Boiler Section (5) Spigot Ring (6) 8mm Rope (7) Spigot (8) M8 Washer (9) M8 Bolt (10) M5 Bolt (11) Rear Casting (12) M6 Grub Screw (13) Probe Sleeve (14) M8 Bolt (15) Thermostat (16) Air Box Assembly (17) M6 Screw (18) Right Side Casting (19) Smoke Exempt Clip (20) Slider Guide (21) Slider Flap (22) M6 Screw (23) Maintenance Cover (24) Rope 8mm (25) M6 Adjustable Leg (26) Spring Clip (27) Roll Pin (28) Rotation Clip (29) Flexible Cable (30) Slider Rod (31) M6 Screw (32) Roll Pins (33) Slider Knob...

  • Page 44: Ec Declaration

    EN 13240 CE MARKING INFORMATION - See Specification Particulate/Smoke Conditions Exempt As the Manufacturer's authorised representative established within the EEC, Broseley Fires Ltd Declare sole responsibility that the product for mentioned follows the provisions of the directives above. 13/11/2013 Shrewsbury UK STEPHEN GOODWIN Head of Research &...

  • Page 45: Annual Service Record

    Annual Service Record 1ST YEAR SERVICE completion date: SERVICE ENGINEER: REG. No. COMPANY NAME: COMPANY ADDRESS: POSTCODE: CONTACT NUMBER 2ND YEAR SERVICE completion date: SERVICE ENGINEER: REG. No. COMPANY NAME: COMPANY ADDRESS: POSTCODE: 3RD YEAR SERVICE completion date: SERVICE ENGINEER: REG.

  • Page 46: Warranty

    Should you wish to claim under the warranty, please contact the supplier / dealer from whom you purchased the appliance. Do not claim directly to Broseley Fires, as they are unable to process any direct claim from an end user.

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