Precor Icarian Line Maintenance Manual

Precor Icarian Line Maintenance Manual

Icarian line commercial strength equipment
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General Safety &
Maintenance Manual
Precor Icarian Line
Commercial Strength Equipment

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Summary of Contents for Precor Icarian Line

  • Page 1 General Safety & Maintenance Manual Precor Icarian Line Commercial Strength Equipment...
  • Page 3: Important Safety Guidelines

    • Make sure that the equipment is installed with enough free space for safe operation. With most equipment, the general rule is to • Precor designs the Icarian line of strength equipment for use in allow about a 4-foot (1.2 meters) circle of space from the user’s clubs where regular maintenance is performed by qualified center.
  • Page 4: Safety Approval

    EN957 –1/2 standards. See an authorized equipment until it is working properly. Precor dealer for a complete and current listing of certified • When working with the weight stacks, do not attempt to free any machines.
  • Page 5: Safety Information For Users

    Safety Information for Users • Never drop or insert objects into any opening in the equipment. • Always check the equipment before using it. If you spot a Before beginning any fitness program, you should obtain a potential problem, contact someone in the club immediately. Do complete physical examination from your physician.
  • Page 6: Table Of Contents

    Table of Contents Important Safety Guidelines ..........1 Monthly Inspection ..............16 Safety Approval ................2 Inspect Frames and Movement Arms ........16 Safety Information for Users ............3 Lubricate Pop Pins ...............17 Check and Lubricate Ratcheting Seat Lever ......17 Before You Begin ..............5 Inspect All Fasteners ..............18 Recommended Tools ..............
  • Page 7: Before You Begin

    This manual explains how to maintain the Precor Icarian line of commercial strength equipment. It provides information about items Recommended Tools...
  • Page 8: Obtaining Service

    Precor Customer Support. Model #: _______ Serial #: _______________________ Precor uses the serial number in order to establish the model and year of the product. You can generally find the serial number underneath Date purchased: _________________________ the seat support.
  • Page 9: Daily Inspection

    Daily Inspection You will need to do the following tasks each day to maintain the Inspect Pads for Wear equipment and keep it operating smoothly and safely. Each of these Inspect pads for cracks in the upholstery, loose staples, and loose tasks is covered in this section.
  • Page 10: Inspect Cables And End Connections

    Replace any cable at the first sign of Kinked wear using only Precor-supplied replacement parts. With regular use in a club environment, a cable can become worn and may possibly fail. Sudden failure of a worn cable can cause severe injury to a user.
  • Page 11: Check Warning Labels And Instruction Placards

    Figure 3 shows a typical user instruction placard. Cable bolt must be inserted a minimum of 7 threads into the Locking jam nut selector stem. PULLDOWN 304 Select appropriate lifting weight. Adjust thigh pad to rest securely on top of legs. Grip bar with hands evenly spaced.
  • Page 12 Precor products come equipped with a number of standard warning labels. The following figures show sample warning labels you may see on the equipment depending on the model: KEEP HANDS AND FEET CLEAR WHILE MACHINE IS IN USE Figure 4: This warning label may appear on weight stacks with a pulley...
  • Page 13: Weekly Inspection

    Weekly Inspection This section covers the tasks you should do each week to maintain the Clean and Lubricate Cable Rod Ends equipment. Choose the appropriate tasks for your equipment, Check cable rod ends to ensure the shoulder bolt is secure. If cable depending on what you are maintaining: rod ends are noisy, you can lubricate them with a silicone spray •...
  • Page 14: Clean And Lubricate Guide Rods

    Clean and Lubricate Guide Rods Inspect Cables, Connections, and Tension Inspect the exposed areas of the guide rods for cleanliness. Using a dry cloth, wipe any buildup of dirt or grease from the rods. Each week give the cables and connections a thorough inspection and check cable tensions.
  • Page 15: Inspect Cable Handle Attachments

    Inspect all plates for sharp burs or damage. Wipe dirt and dust off the guide rods. Make sure the equipment uses only the original Precor selector pin. In addition, make sure the selector pin can be fully inserted and retained...
  • Page 16: Inspect And Lubricate Bearings And Bushings

    Bushings shaft is required to prevent the bearing from wearing a groove in the Precor uses only the highest quality bearings and linear motion shaft. Inspect each end of the hardened shaft to ensure they are components, but they must be maintained for a long service life. Each fastened correctly and all bolts are tight.
  • Page 17: Check Seat Adjustment And Test Pop Pins

    Check Seat Adjustment and Test Pop Pins Precor strength equipment has two types of adjustments: • 2x4-inch or 2x2-inch telescoping sleeve adjustment for most seat assemblies • ½-inch slotted plate adjustments used on most free-weight bench adjustments Inspect all adjustments for proper fit and function. Inspect plastic sliders for excessive wear or damage.
  • Page 18: Monthly Inspection

    To remove surface rust from the frame, rub lightly with a fine wet/dry equipment. Choose the appropriate tasks based on what you are sand paper or fine steel wool. Finish with Precor’s touch-up paint if maintaining. needed. Maintain paint luster with an application of a mild automotive wax product.
  • Page 19: Lubricate Pop Pins

    Pull out the pop pin as far as it goes and apply a small amount of silicone spray lubricant. Wipe off any excess lubricant with a rag. Precor designed the ratcheting seat so users can easily move the seat (Refer to Figure 11.) to a comfortable position.
  • Page 20: Inspect All Fasteners

    Inspect All Fasteners Precor products are assembled with Grade 5 fasteners or better. With normal use, these fasteners can loosen. Inspect all nuts, bolts, hex key bolts, screws, and other fasteners to ensure they are tight and installed correctly.
  • Page 21: Annual Maintenance

    Inspect all fasteners to ensure the shroud is securely mounted. Important: Precor recommends that you replace worn and damaged Figure 13: Inspect pop pins (pop pin shown in exploded view for clarity) cables during routine maintenance. All cables should be replaced annually.
  • Page 22: Recommended Maintenance Checklist

    Recommended Maintenance Checklist Please retain for your records. Maintenance Record the Month of ______________________ Brand Name ______________________ Model Name & Number ______________________ Serial Number ______________________ In Service Date ______________________ Initial box when completed: write N/A if not applicable to the equipment. Daily Check Clean upholstery Clean &...
  • Page 23: Limited Warranty

    One Year: Cable, Linear Bearings, Springs PRECOR or its authorized dealer or sales representative of the failure of the repairs Ninety Days: Upholstery, Handgrips, All Other Items Not Listed within sixty (60) days after they were completed.
  • Page 24 Notes: General Safety and Maintenance Manual: Notes...
  • Page 25 Notes: General Safety and Maintenance Manual: Notes...
  • Page 26 Notes: General Safety and Maintenance Manual: Notes...
  • Page 28 U.S. and foreign patents for both the mechanical construction and the visual aspects of its 20031 142nd Ave NE product design. Any party contemplating the use of Precor product designs is hereby forewarned that Precor P.O. Box 7202 General Safety &...

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