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Preface This maintenance manual describes how to perform hardware service maintenance for the Toshiba Personal Computer Satellite SATELLITE M60, referred to as the M60 Series in this manual. The procedures described in this manual are intended to help service technicians isolate faulty Field Replaceable Units (FRUs) and replace them in the field.
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Chapter 4 Replacement Procedures describes the removal and replacement of the FRUs. Appendices The appendices describe the following: Handling the LCD module Board layout Pin assignments Keyboard scan/character codes Key layout Screw torque list Reliability [CONFIDENTIAL] Satellite M60 Maintenance Manual...
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Text that you are instructed to type in is shown in the boldface type below: DISKCOPY A: B: The display Text generated by the computer that appears on its display is presented in the type face below: Format complete System transferred [CONFIDENTIAL] Satellite M60 Maintenance Manual...
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2.15 Express card troubleshooting ..................2-38 2.16 Bluetooth Troubleshooting………………………………………………….………2-40 [CONFIDENTIAL] viii Satellite M60 Maintenance Manual...
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3.14 LCD Pixels Mode Test ....................3-19 3.15 Lid Switch Test ......................3-20 3.16 HDD R/W Test ......................3-21 3.17 LAN Test ........................3-23 3.18 RTC Test........................3-25 3.19 CD Control Button Test ....................3-26 [CONFIDENTIAL] Satellite M60 Maintenance Manual...
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System Board ..............Error! Bookmark not defined. 4.16 Fan & CPU ................ Error! Bookmark not defined. 4.17 Display Mask..............Error! Bookmark not defined. 4.18 LCD Module..............Error! Bookmark not defined. 4.19 FL Inverter Board.............. Error! Bookmark not defined. [CONFIDENTIAL] Satellite M60 Maintenance Manual...
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Handling the LCD Module ................. A-1 Appendix B Board Layout ...................... B-1 Appendix C Pin Assignments....................C-1 Appendix D Keyboard Scan/Character Codes ................ D-1 Appendix E Key Layout......................E-1 Appendix F Series Screw Torque List ..................F-1 Appendix G Reliability......................G-1 [CONFIDENTIAL] Satellite M60 Maintenance Manual...
1.1 Features 1 Hardware Overview Features The Satellite M60 Series Personal Computer uses extensive Large Scale Integration (LSI), and Complementary Metal-Oxide Semiconductor (CMOS) technology extensively to provide compact size, minimum weight and high reliability. This computer incorporates the following features and benefits: •...
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• 9.5mm, 2.5" HDD up to 120 GB • Bus Master IDE • 9.5m/m, 2.5”HDD Support • Support Ultra 100 synchronous DMA Fixed Device Drivers • 5.25” 12.7mm height CD-RW & DVD-ROM dirve • 5.25” 12.7mm height DVD Super Multi drive [CONFIDENTIAL] Satellite M60 Maintenance Manual...
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• ExpressCard/54 slot with shutter door • Three 4 pins USB 2.0 ports • One RJ11 Port • One RJ45 Port • One IEEE 1394 • Multiple Digital Media Card Slot with rubber cover [CONFIDENTIAL] Satellite M60 Series Maintenance Manual...
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• 802.11a/g+HighBand: Intel Calexico2 • Module integrated for Mini-PCI interface. • Easy service for WLAN. • Wireless communication killer switch (BTO) • Support MiniPCI IIIB • Support Intel Wireless Coexistence system with Taiyo Yuden V2.0 [CONFIDENTIAL] Satellite M60 Maintenance Manual...
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Plug a 4-pin S-video cable into this connector for output of NTSC or PAL signal. LAN port The computer comes with an RJ-45 Local Area Network (LAN) port. The LAN port provides connectivity for LAN. [CONFIDENTIAL] Satellite M60 Series Maintenance Manual...
DDRII memories card. Maximum up gradable to 2GB by two 1GB SO-module • Support 64MB/128MB VGA memory for the ATI MOBILITY RADEON® X600SE/X700 • Support 64MB/128MB VGA memory for the NVIDIA® GeForce GO 6600 • Adjustable 128MB UMA VGA memory share from North Bridge [CONFIDENTIAL] 1-10 Satellite M60 Maintenance Manual...
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• Built-in 7 Bands of Digital Hardware Equalizer for Optimizing Speaker Response. • Supports double sampling rate(96KHz) of DVD audio playback. • Meets Microsoft WHQL/WLP 2.0 audio requirements. • HRTF 3D positional audio. • 3D Stereo Enhancement. [CONFIDENTIAL] Satellite M60 Series Maintenance Manual 1-11...
• Orange = The computer is quick-charging the battery / The battery is low. Power ON/OFF sequence • When power is turned on or off, the EC starts the power on or off sequence. – SQ0-4 = power ON sequence – SQ5-B = power OFF sequence [CONFIDENTIAL] Satellite M60 Series Maintenance Manual 1-15...
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• When a new battery is installed, the EC communicates with the E PROM in the battery to read information of the newly installed battery. Battery capacity calculation • The EC reads battery remaining and percentage capacity from the battery through SMBus. [CONFIDENTIAL] 1-16 Satellite M60 Maintenance Manual...
The removable main battery pack is the computer’s main power source when the AC adaptor is not attached. The battery specifications are listed in the table below. Battery name Material Output voltage Capacity Main battery Lithium-Ion 14.8 V 4300mAH RTC battery Lithium 3.0 V 15 mAh [CONFIDENTIAL] Satellite M60 Series Maintenance Manual 1-17...
4. The battery temperature is abnormal. 5. The battery SMBus communication fails. 6. The battery cell is bad. Detection of full charge A full charge is detected from the battery pack through SMBus when the battery is charging. [CONFIDENTIAL] 1-18 Satellite M60 Maintenance Manual...
RTC battery. The RTC battery is charged by the adaptor or main battery, while the computer is powered on. Status Time Charging Time (power on) About 24 hours Data preservation period (full charge) 1 month [CONFIDENTIAL] Satellite M60 Series Maintenance Manual 1-19...
7. Cleaning kit for optical drive troubleshooting 8. Multimeter 9. External monitor 10. USB compatible keyboard 11. Multimedia sound system with line-in and line-out ports 12. Headphones 13. USB test module and USB cable 14. Music CD [CONFIDENTIAL] Satellite M60/M65 Series Maintenance Manual...
Ask the user if a password is registered and, if it is, ask him or her to enter the password. Verify with the customer that Toshiba Windows XP is installed on the hard disk. Operating systems that were not preinstalled by Toshiba can cause the computer to malfunction.
R u n C M 1 6 5 .E X E a n d se le c t th e H A R D D IS K ite m . Y es Figure 2-1 Troubleshooting flowchart (1/2) [CONFIDENTIAL] Satellite M60/M65 Series Maintenance Manual...
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After confirming which diagnostics test has detected Is an error detected by any of the an error, perform the diagnostics tests? appropriate procedure as outlined below. System is normal Figure 2-1 Troubleshooting flowchart (2/2) [CONFIDENTIAL] Satellite M60/M65 Series Maintenance Manual...
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5. If an error is detected by the audio test, perform the Speaker Troubleshooting procedures in Section 2.9 and the Optical Drive Troubleshooting Procedures in Section 2.9. 6. If an error is detected by the modem test, perform the Modem Troubleshooting Procedures in Section 2.10. [CONFIDENTIAL] Satellite M60/M65 Series Maintenance Manual...
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6. If an error is detected when using the IEEE1394 device, perform the IEEE1394 device Troubleshooting procedures in Section 2.14. 7. If an error is detected when using the Wireless LAN, perform the Wireless LAN Troubleshooting procedures in Section 2.15. [CONFIDENTIAL] Satellite M60/M65 Series Maintenance Manual...
(P rocedure 4) P erform internal connection A re the internal power check connections secure? (P rocedure 5) Y es R eplace system board E N D Figure 2-2 Power Supply Troubleshooting Process [CONFIDENTIAL] Satellite M60/M65 Series Maintenance Manual...
(LED on for 1 second protected and cannot be re-powered on every 2 seconds) without the AC power connected. Amber color off Battery not in low or critical low state; It’s in discharging state [CONFIDENTIAL] Satellite M60/M65 Series Maintenance Manual...
Check 1 Connect a new AC adaptor. If the problem is not resolved, go to Check 2. Check 2 Insert a new battery. If the problem is still not resolved, go to Procedure 3. [CONFIDENTIAL] Satellite M60/M65 Series Maintenance Manual...
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• If the battery LED does not light, go to Check 6. Check 6 Make sure the battery pack is installed in the computer correctly. If the battery is properly installed and the battery LED still does not light, go to Procedure 4. [CONFIDENTIAL] 2-10 Satellite M60/M65 Series Maintenance Manual...
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Make sure that the battery cable is firmly connected to the system board. If it is connected firmly, go to Check 3. Check 3 The system board may be damaged. Replace it with a new one following the instructions in Chapter 4. [CONFIDENTIAL] Satellite M60/M65 Series Maintenance Manual 2-11...
( P r o c e d u r e 3 ) R e p la c e s y s te m b o a r d E N D Figure 2-3 Display troubleshooting process [CONFIDENTIAL] 2-12 Satellite M60/M65 Series Maintenance Manual...
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Refer to Chapter 3, Tests and Diagnostics for details. If an error is detected, go to Procedure 3. If an error is not detected, the display is functioning properly. [CONFIDENTIAL] Satellite M60/M65 Series Maintenance Manual 2-13...
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Check 5 Replace the CPU with another of the same specifications. If the problem still exists, perform Check 6. Check 6 The system board may be damaged. Replace it with a new one. [CONFIDENTIAL] 2-14 Satellite M60/M65 Series Maintenance Manual...
( P r o c e d u r e 3 ) R e p la c e s y s te m b o a r d E N D Figure 2-4 Keyboard troubleshooting process [CONFIDENTIAL] Satellite M60/M65 Series Maintenance Manual 2-15...
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The keyboard may be damaged. Replace it with a new one following the instructions in Chapter 4. If the problem still exists, perform Check 3. Check 3 The system board may be damaged. Replace it with a new one following the instructions in Chapter 4. [CONFIDENTIAL] 2-16 Satellite M60/M65 Series Maintenance Manual...
R e p la c e s y s te m b o a r d ( P r o c e d u r e 2 ) E N D Figure 2-5 External USB device troubleshooting process [CONFIDENTIAL] Satellite M60/M65 Series Maintenance Manual 2-17...
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Go to Procedure 2. Procedure 2 Replace system board If the error persists, the system board may be damaged. Replace it with a new one following the instructions in Chapter 4. [CONFIDENTIAL] 2-18 Satellite M60/M65 Series Maintenance Manual...
T V fu n c tio n in g o k ? s e t Y es R e p la c e s y s te m b o a r d E N D Figure 2-6 TV-out troubleshooting process [CONFIDENTIAL] Satellite M60/M65 Series Maintenance Manual 2-19...
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Try connecting a different television to the computer. If the replacement television works, the original set may be damaged. If the replacement set does not work the system board may be damaged. Replace it with a new one following the instructions in Chapter 4. [CONFIDENTIAL] 2-20 Satellite M60/M65 Series Maintenance Manual...
2.8 Touch Pad Troubleshooting 2 Troubleshooting Procedures TouchPad Troubleshooting START TouchPad connection check (Procedure 1) TouchPad replacement check (Procedure 2) Replace system board Figure 2-7 TouchPad troubleshooting process [CONFIDENTIAL] Satellite M60/M65 Series Maintenance Manual 2-21...
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The TouchPad unit or FPC may be defective or damaged. Replace each with a new one following the steps in Chapter 4. If the FDD is still not functioning properly, replace the system board with a new one following the steps in Chapter 4. [CONFIDENTIAL] 2-22 Satellite M60/M65 Series Maintenance Manual...
- see Figure 2-1 Perform earphone test (Procedure 2) Do earphones function correctly? Perform connection check (Procedure 3) Perform replacement check (Procedure 4) Replace system board Figure 2-8 Speaker troubleshooting process [CONFIDENTIAL] Satellite M60/M65 Series Maintenance Manual 2-23...
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If the stereo speakers don't sound properly, the stereo speakers may be defective or damaged. Replace them with new ones. If the stereo speakers still do not work properly, try replacing in turn the audio board and system board. [CONFIDENTIAL] 2-24 Satellite M60/M65 Series Maintenance Manual...
Audio CD functions ok? cleaning check (Procedure 2) Perform software check (Procedure 3) Perform diagnostic test (Procedure 4) Perform connection and replacement check (Procedure 5) Replace system board Figure 2-9 Optical drive troubleshooting process [CONFIDENTIAL] Satellite M60/M65 Series Maintenance Manual 2-27...
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The audio test program stored in the Diagnostics Disk will test the drive’s ability to play an audio CD. See Chapter 3 for details. If any errors occur while executing the diagnostic program, go to Procedure 5. [CONFIDENTIAL] 2-28 Satellite M60/M65 Series Maintenance Manual...
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Chapter 4, Replacement Procedures. If the drive is still not functioning properly, perform Check 3. Check 3 The system board may be damaged. Replace it with new one following the instructions in Chapter 4, Replacement Procedures. [CONFIDENTIAL] Satellite M60/M65 Series Maintenance Manual 2-29...
(Procedure 1) Check / replace Computer unable to telephone line and detect telephone signal? connections Perform connection check (Procedure 2) Perform replacement check (Procedure 3) Replace system board Figure 2-10 Modem troubleshooting process [CONFIDENTIAL] 2-30 Satellite M60/M65 Series Maintenance Manual...
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The modem card or RJ-11 jack may be faulty. Try replacing them. If the problem persists, the system board may be defective or damaged. Replace the System Board with a new one following the steps in Chapter 4, Replacement Procedures. [CONFIDENTIAL] Satellite M60/M65 Series Maintenance Manual 2-31...
2.12 PCMCIA Troubleshooting START Perform SYCARD test (Procedure 1) Do errors occur during PCMCIA unit is SYCARD test? not faulty. Perform PCMCIA socket replacement check (Procedure 2) Replace system board Figure 2-11 PCMCIA troubleshooting process [CONFIDENTIAL] 2-32 Satellite M60/M65 Series Maintenance Manual...
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Disassemble the computer following the steps described in Chapter 4, Replacement Procedures and replace the socket. If the problem persists, the system board may be defective or damaged. Replace the system board with a new one following the steps in Chapter 4. [CONFIDENTIAL] Satellite M60/M65 Series Maintenance Manual 2-33...
Was an IEEE 1394 problem detected? faulty. Continue troubleshooting - refer to Figure 2.1 Perform connection and replacement check (Procedure 3) Replace system board Figure 2-12 IEEE 1394 troubleshooting process [CONFIDENTIAL] 2-34 Satellite M60/M65 Series Maintenance Manual...
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The transmission cable may be damaged. Replace with a good cable. If the malfunction persists, go to Check 4 Check 4 The system board may be damaged. Replace it with a new one following the instructions in Chapter 4. [CONFIDENTIAL] Satellite M60/M65 Series Maintenance Manual 2-35...
Wireless LAN system is not faulty. Continue Was a wireless LAN problem delected? troubleshooting - refer to Figure 2.1 Perform connector and replacement check (Procedure 2) Replace wireless LAN antenna/unit Replace system board [CONFIDENTIAL] 2-12 Satellite M60/M65 Series Maintenance Manual...
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2.14 Wireless LAN Troubleshooting 2 Troubleshooting Procedures Figure 2-13 Wireless LAN troubleshooting process [CONFIDENTIAL] Satellite M60/M65 Series Maintenance Manual 2-13...
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The wireless LAN unit may be damaged. Replace it with a new one following the instructions in Chapter 4. If the problem still exists, perform Check 4. Check 4 The system board may be damaged. Replace it with a new one following the instructions in Chapter 4. [CONFIDENTIAL] 2-14 Satellite M60/M65 Series Maintenance Manual...
Perform Express CARD test (Procedure 1) Do errors occur during Express unit is not Express CARD test? faulty. Perform Express card socket replacement check (Procedure 2) Replace system board Figure 2-14 Express card troubleshooting process [CONFIDENTIAL] Satellite M60/M65 Series Maintenance Manual 2-15...
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Disassemble the computer following the steps described in Chapter 4, Replacement Procedures and replace the socket. If the problem persists, the system board may be defective or damaged. Replace the system board with a new one following the steps in Chapter 4. [CONFIDENTIAL] 2-16 Satellite M60/M65 Series Maintenance Manual...
(P roce dure 2) Re pla ce Blue tooth a nte nna m oudle . Re pla ce s ys te m boa rd Figure 2-16 Bluetooth troubleshooting process [CONFIDENTIAL] Satellite M60/M65 Series Maintenance Manual 2-17...
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The Bluetooth module may be damaged. Replace it with a new one following the instructions in Chapter 4. If the problem still exists, perform Check 4. Check 4 The system board may be damaged. Replace it with a new one following the instructions in Chapter 4. [CONFIDENTIAL] 2-18 Satellite M60/M65 Series Maintenance Manual...
A formatted working diskette for the floppy disk drive test (Floppy Disk Drive Test) A data CD disc (CD-ROM Test) A LAN loopback connector (LAN Test) The following sections explain how to execute the Test & Diagnostic Program and detail the tests within the program. [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
Tests and Diagnostics Operation 2. Executing the Diagnostic Test Toshiba MS-DOS is required to run the DIAGNOSTICS PROGRAM. To start the DIAGNOSTIC PROGRAM, follow these steps: 1. Insert the diagnostics diskette #1 in the floppy disk drive and turn on the computer.
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Test and Diagnostic Operation If the test result passes, the following display will show up: [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
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If an error is detected and a test fails, the following message displays: Then press any key for next actions – the below display presented if copying test log file onto diskette is necessary. This action will be executed when “Y” key pressed. [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
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And then it will check if it’s necessary to leave this program. Program will quit when “Y” key pressed and it will go back main menu for next test if “N” key pressed. NOTE: Press Pause to pause a test and Enter to resume. [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
NOTE: To execute this test, you must input unit Part Number as “Uppercase Character”. Then it will show its configuration is correct (in green color) or failed (in color). The screen should display as below, indicating whether the test is passed or failed after comparison. [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
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3.3 Parallel Port Test 3 Tests and Diagnostics [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
SKU data. NOTE: To execute this test, you must input unit Part Number as “Uppercase Character”. The screen should display as below, indicating whether the test is passed or failed after comparison. [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
OK within 3 times “Beep” sound generated. NOTE: Remember to tune up the volume as “Maximum” before this test starts. The screen should display as below, indicating whether the test is passed or failed after the question. [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
The computer will stop the fan working after any key pressed. Listen to check if the fan is “OFF” – it means no rotating sound. The screen should display as below, indicating whether the test is passed or failed after the question. [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
Remain charge capacity (0 ~ 100%) Charge function (PASS/FAIL) - “Battery Is Full” showed when “remain charge capacity” is 100% The screen should display as below, indicating whether the test is passed or failed when finished. [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
NOTE: The write-protected device of this formatted diskette should be “Disable”. The subtests run automatically. NOTE: Press “Esc” key can skip the current subtest. The screen should display as below, indicating whether the subtests pass or fail when finished. [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
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Test and Diagnostic Operation [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
Each item can be chosen by manual. When each test item finished, the CD-ROM tray will open. Check whether the tray can open automatically. NOTE: Press “Esc” key can skip the current subtest. The screen should display as below, indicating whether the subtests pass or fail when finished. [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
NOTE: The “Fn”& “Pause” key cannot be tested in the keyboard test. To determine whether the “Fn” key is working correctly, press “Fn+F6 ” or “Fn+F7 ” keys to check if LCD display brightness change gradually. [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
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Pressing a key also reveals that key’s scan codes in the upper right hand corner of the screen. When the key is depressed, its make code is displayed. When the key is released, the break code is shown. [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
After checking T/Pad buttons and cursor’s function, use “Tab” key or use T/Pad cursor to click the “OK” column will end this test. [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
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It will indicate whether the subtests pass or fail after three questions. NOTE: The above figure has three compartments although the Touch Pad installed may only have two buttons. In this case, the central compartment in the figure does not correspond to any button. [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
- including 320*200 (4/16/256 colors), 640*200 (2/16 colors), 640*350 (2/16 colors), 640*480 (2/16/256 colors), 800*600 (256 colors) and 1024*768 (256 colors). The screen should display as below, indicating whether the test is passed or failed after the question. [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
Follow below steps to run this test: 1. Close the LCD cover. 2. Heard 3 “Beep” sound happened during LCD closed. 3. Open the LCD. Then it will indicate whether the test is passed or failed. [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
Firmware revision Serial number CHR (Cylinder High Register) mode – including cylinders, heads, sectors and sizes. LBA (Logical Block Addressing) mode – including sectors and sizes. Support Ultra DMA Mode Support PIO Mode [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
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NOTE: Press “Ctrl + Break” keys can terminate the current subtest. The screen should display as previous picture, indicating whether the subtest is passed or failed when finished. NOTE: The AC adaptor should be connected to successfully run this test. [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
All test items are in LSB mode. 2. Speed10 including Ethernet_802.2 in LSB mode. 3. Speed1000 - including Ethernet_802.2, Ethernet_II, Ethernet_SNAP and Ethernet_802.3. All test items are in LSB mode. The subtests run automatically. [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
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Test and Diagnostic Operation The screen should display as below, indicating whether the subtests pass or fail when finished. [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
Checks the computer’s RTC (Real Time Clock) and calendar functions by comparing the DOS and CMOS values. The test runs automatically. The screen should display as below, indicating whether the test is passed or failed when finished. [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
Press each of the buttons on the front panel in turn. A yellow bar will appear on the relevant section of the figure if the button passes the test. Press Esc to quit the test. [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
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1. Read EQ Type from EEPROM 2. Re-Write EQ Type to EEPROM NOTE: To execute this test, you must select speaker type (Harman or No brand). The Item1 figure below will be displayed: [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
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3 Tests and Diagnostics 3.13 System Running Test The Item2 figure below will be displayed NOTE: Write speaker EQ must reboot to enable EQ. [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
This test will check if the computer’s EEPROM 1394GUID code is correct. NOTE: Must open the RAM Door to see RAM connector GUID bar code before test item begins. The figure below will be displayed [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
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3 Tests and Diagnostics 3.13 System Running Test [CONFIDENTIAL] Satellite M60/M65 Series T&D Operation Handbook...
Refer to the example on the following page. Battery pack Keyboard Wireless LAN Expansion Memory Module Modem Display Assembly Top Cover Display Mask System Board LCD Module Direct Play Speakers Touch Pad Fan & Heat Sink Button Board FL Inverter Board [CONFIDENTIAL] Satellite M60 Series Maintenance Manual...
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Always starts the disassembly process by removing the battery pack. Battery pack Keyboard Wireless LAN Expansion Memory Module Modem Display Assembly Top Cover Display Mask System Board LCD Module Fan & Heat Sink Direct Play Speakers Touch Pad Button Board FL Inverter Board [CONFIDENTIAL] Satellite M60 Series Maintenance Manual...
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DANGER: Always use the lithium ion battery pack or backup battery that is authorized by Toshiba or compatible with the unit. Since other battery packs have different specifications, they may be incompatible with the unit, and may burst or explode.
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The computer contains many sharp edges and corners, so be careful not to injure yourself. 10. After you have replaced an FRU, make sure the computer is functioning properly by performing the appropriate test on the FRU you have fixed or replaced. [CONFIDENTIAL] Satellite M60 Series Maintenance Manual...
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FRU. After installing an FRU in the computer, confirm that the FRU and the computer are functioning properly. [CONFIDENTIAL] Satellite M60 Series Maintenance Manual...
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Tweezers, to lift out screws that you cannot grasp with your fingers. ESD mats for the floor and the table you are working on. ESD wrist strap or heel grounder. Anti-static carpeting or flooring. Air-ionizers in highly static sensitive areas. [CONFIDENTIAL] 4-10 Satellite M60 Series Maintenance Manual...
Then you can remove it from the bay. Figure 4-1 Removing the battery pack NOTE: For environmental reasons, do not throw away a spent battery pack. Please return spent battery packs to Toshiba. [CONFIDENTIAL] Satellite M60 Series Maintenance Manual 4-11...
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WARNING: The battery is a lithium ion battery and can explode if not properly replaced, used, handled or disposed of. Use only batteries recommended by Toshiba as replacements. Slide the battery pack into the battery bay. The battery bay latch will click automatically.
3. Press the eject button of the PC Card to extend it. 4. Press the extended eject button to pop the card out slightly. 5. Grasp the PC Card and remove it. Figure 4-2 Pressing the eject button [CONFIDENTIAL] Satellite M60 Series Maintenance Manual 4-13...
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To install the PC Card, follow the steps below and refer to the figures in the preceding section. 1. Insert the PC Card. 2. Press gently to ensure a firm connection. Figure 4-3 Installing the PC card [CONFIDENTIAL] 4-14 Satellite M60 Series Maintenance Manual...
Follow the steps below to remove HDD module: 1. Turn the computer upside down 2. Remove two black M2.5x4 security screws to release the HDD door. 3. Pull on the tab to remove the HDD unit. [CONFIDENTIAL] Satellite M60 Series Maintenance Manual 4-15...
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4 Replacement Procedures Figure 4-5 Removing the HDD door 4. Remove four M3x3 silver screws that secure the HDD case and bracket to the HDD. 5. Remove the HDD from the HDD case. [CONFIDENTIAL] 4-16 Satellite M60 Series Maintenance Manual...
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Seat the HDD in the HDD case and bracket, and secure it with two M3×3 black screws. Insert the HDD unit into the HDD slot. Secure the HDD door with two black M2.5x4 security screws. [CONFIDENTIAL] Satellite M60 Series Maintenance Manual 4-17...
Remove the screw M2.5x4 securing the optical drive module. Use your hand to pull the module and then you can slide the module from the bay. Figure 4-6 Removing the optical drive module [CONFIDENTIAL] 4-18 Satellite M60 Series Maintenance Manual...
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To install a device in the optical drive module bay, follow the steps below and refer to the figure in the preceding section. 1. Slide the device into the optical drive module bay. 2. Use the screw M2.5x4 to secure the optical drive module. [CONFIDENTIAL] Satellite M60 Series Maintenance Manual 4-19...
To disassemble the optical drive, first remove the drive from its module bay, then follow the steps below. Remove two M2x3 screws from the bracket plate. Remove the bracket plate. Figure 4-7 Removing the optical drive bracket [CONFIDENTIAL] 4-20 Satellite M60 Series Maintenance Manual...
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1. Position the optical drive bracket plate to the rear panel of optical drive. 2. Secure the optical drive bracket plate with two black M2×3 screws. 3. Install the optical drive module into the bay and secure with one M2.5x5 screw. [CONFIDENTIAL] Satellite M60 Series Maintenance Manual 4-21...
1. Open the display panel. 2. Insert a thin tool into the gap between the strip cover and keyboard to lever the strip cover up and then release the strip cover. Figure 4-8 Removing the strip cover [CONFIDENTIAL] 4-22 Satellite M60 Series Maintenance Manual...
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3. Remove four M2.5 x 3 black screws securing the keyboard. Push the center of the strip cover and lift the keyboard out and place over the display hinges, revealing the keyboard cable. (Note: There are 6 screw holes, but only 4 are used.) Figure 4-9 Removing the keyboard [CONFIDENTIAL] Satellite M60 Series Maintenance Manual 4-23...
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1. Connect the keyboard cable to the system board. 2. Set the keyboard in place and secure it with four M2.5 x 3 black screws. 3. Set the strip cover and press down to secure the strip cover latches engage. [CONFIDENTIAL] 4-24 Satellite M60 Series Maintenance Manual...
Detach the two ends of LAN antenna. Use your fingers to press the two latches of LAN unit container. The LAN unit will pup up. Grasp the wireless LAN unit and pull it out. [CONFIDENTIAL] Satellite M60 Series Maintenance Manual 4-25...
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Secure the gray support tooth over the wireless LAN card with one M2x3 screw. Attach the white antenna to the main connector, and the black antenna to the Aux connector. Use the embedded screw to secure the wireless LAN door. [CONFIDENTIAL] 4-26 Satellite M60 Series Maintenance Manual...
Seat the cover and secure its screws. Figure 4-13 Removing the expansion memory CAUTION: Do not touch the connectors on the expansion memory or on the computer. Debris on the connectors may cause memory access problems. [CONFIDENTIAL] Satellite M60 Series Maintenance Manual 4-27...
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Push the module down so it lies flat. Latches on either side will click into place to secure the module. Figure 4-14 Installing the expansion memory [CONFIDENTIAL] 4-28 Satellite M60 Series Maintenance Manual...
1. Remove two M2x3 screws securing the modem module. 2. Carefully lift the unit off its connector 3. Disconnect the modem cable from the modem module. Figure 4-15 Removing the modem module [CONFIDENTIAL] Satellite M60 Series Maintenance Manual 4-29...
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To install a modem, follow the steps below and refer to the figures in the preceding section. 1. Connect the modem cable to the modem module. 2. Fit the modem onto its connector and secure it with two black M2x3 screws. [CONFIDENTIAL] 4-30 Satellite M60 Series Maintenance Manual...
1. Disconnect the LCD power cable from the top chassis. Figure 4-16 Disconnecting the LCD cable 2. From the backside, remove two M2.5x6 screws securing the LCD. 3. Remove four M2.5x4 screws securing LCD to the top cover. [CONFIDENTIAL] Satellite M60 Series Maintenance Manual 4-31...
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4 Replacement Procedures Figure 4-17 Removing the display assembly [CONFIDENTIAL] 4-32 Satellite M60 Series Maintenance Manual...
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Seat the display assembly taking care not to crush to the LCD display cable, the LCD power cable, or wireless LAN antenna. Secure four M2.5x4 black screws to each hinge. Secure two M2.5x6 black screws to the computer’s backside. Connect the LCD power cable to the top chassis. [CONFIDENTIAL] Satellite M60 Series Maintenance Manual 4-33...
1. Remove three M2.5x15 screws and one M2.5x6 screw securing top cover. Figure 4-18 Removing the top cover-1 2. Detach the upper FFC cable and TouchPad FFC cable on the top chassis. 3. Turn the computer upside down and remove sixteen M2.5x6 screws. [CONFIDENTIAL] 4-34 Satellite M60 Series Maintenance Manual...
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4 Replacement Procedures Figure 4-19 Removing the top cover-2 4. Turn the computer upright to lift off the top cover. [CONFIDENTIAL] Satellite M60 Series Maintenance Manual 4-35...
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Seat the top cover and secure the upper FFC cable and Touch pad FFC cable to the computer’s top chassis. Secure the top cover with three M2.5x15 screws and one M2.5x6 screw. Turn the computer upside down and secure fourteen M2.5x6 screws. [CONFIDENTIAL] 4-36 Satellite M60 Series Maintenance Manual...
2. Remove two M2.5x3 black screws securing the control button board. Slide it and lift it out. 3. Remove one M2.5x3 screw securing the TrackPad Bracket. Slide it and lift out the Track Pad Bracket. Figure 4-20 Removing the TouchPad [CONFIDENTIAL] Satellite M60 Series Maintenance Manual 4-37...
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2. Secure the Track Pad Bracket with one M2.5x3 screw. 3. Secure the control button board with two M2.5x3 silver screws. 4. Connect the TouchPad LED FFC cable to the TouchPad. [CONFIDENTIAL] 4-38 Satellite M60 Series Maintenance Manual...
3. Lift out the speakers. Installing the Speakers To install the speakers, follow the steps below and refer to the figure in the preceding section: 1. Seat each speaker. 2. Secure each speaker with four M2.5x4 screws. [CONFIDENTIAL] Satellite M60 Series Maintenance Manual 4-39...
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4 Replacement Procedures 3. Attach the speaker cable to the system board. [CONFIDENTIAL] 4-40 Satellite M60 Series Maintenance Manual...
1. Remove two M2.5x4 screws from the system board. Figure 4-22 Removing the system board 2. Remove two hexagonal screws from the back of the system board. Figure 4-23 Removing the hexagonal screws 3. Lift it out. [CONFIDENTIAL] Satellite M60 Series Maintenance Manual 4-41...
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To install the system board, follow the steps below and refer to the figures in the preceding section. 1. Seat the system board in the chassis. 2. Secure two hexagonal screws to the back of the system board. 3. Secure two M2.5x4 screws to the system board. [CONFIDENTIAL] 4-42 Satellite M60 Series Maintenance Manual...
Remove two M2.5x4 fan screws and then lift out the fan. Figure 4-24 Removing the hexagonal screws Remove four M2.5x4 screws securing the CPU bracket and heat sink, then lift them out. [CONFIDENTIAL] Satellite M60 Series Maintenance Manual 4-43...
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4 Replacement Procedures Turn the CPU screw cam to loosen it, then lift it out. Figure 4-25 Removing the CPU [CONFIDENTIAL] 4-44 Satellite M60 Series Maintenance Manual...
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CPU and heat sink. Reapply fresh grease before installing the heat sink. Seat the CPU, then turn the screw cam to lock it in place. Secure the CPU bracket and heat sink with four M2.5x4 screws. Secure the fan with M2.5x4 fan screws. [CONFIDENTIAL] Satellite M60 Series Maintenance Manual 4-45...
Start with the four snaps at the top of the display mask. Continue unsnapping the display mask along the two sides and the bottom edge to remove display. Figure 4-26 Removing the display mask [CONFIDENTIAL] 4-46 Satellite M60 Series Maintenance Manual...
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To install the display mask, follow the steps below and refer to the figures in the preceding section. Seat the display mask and secure the snaps on each side. Secure the display mask with four M2.5x4 screws at the bottom inner corner. Cover the secured screws with mask seals. [CONFIDENTIAL] Satellite M60 Series Maintenance Manual 4-47...
Remove two M2x3 black screws securing the LCD cable and FL inverter board. Disconnect the LCD cable from the FL inverter board. Remove two M2.5x6 black screws securing the LCD module bracket to LCD cover. Lift it out. Figure 4-27 Removing the LCD module-1 [CONFIDENTIAL] 4-48 Satellite M60 Series Maintenance Manual...
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Remove six M2x3 screws securing LCD module bracket to LCD module. Remove LCD cable. NOTE: If the LCD module malfunctions, remove the LCD cable and LCD bracket. Then replace the whole LCD module unit. [CONFIDENTIAL] Satellite M60 Series Maintenance Manual 4-49...
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3. Seat the LCD module in the display assembly with the LCD module bracket and six M2x3 black screws. Secure the LCD module with four M2.5x6 black screws. 4. Secure one M2x3 black screws holding the left HV cable and FL inverter board in place. [CONFIDENTIAL] 4-50 Satellite M60 Series Maintenance Manual...
To install the FL inverter board, follow the steps below and refer to the figure in the preceding section.. Secure one M2x3 black screw connecting the FL inverter board to the LCD display assembly. Reassemble the computer. [CONFIDENTIAL] Satellite M60 Series Maintenance Manual 4-51...
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Appendices Appendix D Keyboard Scan/Character Codes..............D-1 ppendix E Key Layout......................E-1 ppendix F Series Screw Torque List .................. F-1 ppendix G Reliability ......................G-1 [CONFIDENTIAL] App-iv Satellite M60 Series Maintenance Manual...
Appendix A Appendix A Handling the LCD Module Precautions for handling the LCD module The LCD module can be easily damaged during assembly or disassembly. Therefore, please observe the following precautions when handling it: 1. When installing the LCD module in the LCD cover, be sure to seat it so that it is properly aligned and maximum visibility of the display is maintained.
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3. If the panel’s surface gets dirty, wipe it with cotton or a soft cloth. If it is still dirty, try breathing on the surface to create a light condensate and wipe it again. If the surface is very dirty, we recommend a CRT cleaning agent. Apply the agent to a cloth and then wipe the panel’s surface.
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5. Glass is used in the panel, so be careful not to drop it or let it strike a hard object, which could cause breakage or cracks. 6. CMOS-LSI circuits are used in the module, so guard against damage from electrostatic discharge.
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7. Do not expose the module to direct sunlight or strong ultraviolet rays for long periods. 8. Do not store the module at temperatures below specifications. Cold can cause the liquid crystals to freeze, lose their elasticity or otherwise suffer damage. 9.
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10. If you transport the module, do not use packing material that contains epoxy resin (amine) or silicon glue (alcohol or oxime). These materials can release gas that can damage the panel’s polarization. Satellite M40X Series Maintenance Manual...
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[CONFIDENTIAL] Satellite M40X Series Maintenance Manual...
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Table B-1 System board ICs (top and bottom) Mark Number Name 1394 TSB43AB21 Marrell 8036 Intel ICH6 Intel 915PM LAN CHIP ICS95226 Kb 910 AC97 CODEC ALC250-VD ENE 714 [CONFIDENTIAL] Satellite M40X Series Maintenance Manual...
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Table B-2 System board connectors (top and bottom) Number Name LVDS Connector POWER/B Connector FAN Connector T/P Connector KB Connector NEWCARD Connector AUDIO Connector JP10 HDD Connector JP13 CRT Connector JP14 Tv-out Connector JP15 LAN Connector JP16 USB Connector JP18 USB Connector JP19 VGA Connector...
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Pin No. Signal Name LUMA_1 CRMA_1 C.12 JP15 Table C-12 RJ11-45 Connector pin assignments (16-pin) Pin No. Signal name Pin No. Signal Name RJ45_MDI0+ RJ45_MDI0- RJ45_MDI1+ RJ45_MDI2+ RJ45_MDI2- RJ45_MDI1- RJ45_MDI3+ RJ45_MDI3- +3VALW +3VALW [CONFIDENTIAL] C-14 Satellite M60 Series Maintenance Manual...
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C.13 JP16 Table C-13 Double USB Connector pin assignments (12-pin) Pin No. Signal name Pin No. Signal Name +USB_VCCA USB20_N0 USB20_P0 +USB_VCCA USB20_N2 USB20_P2 C.14 JP18 Table C-14 Single USB Connector pin assignments (4-pin) Pin No. Signal name Pin No. Signal Name +USB_VCCC USB20_N4...
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TP_CLK C.18 Table C-18 KB Connector pin assignments (38-pin) Pin No. Signal name Pin No. Signal Name KSI3 KSI2 KSI1 KSI0 KS14 KSO17 KSI5 KS6I KSI7 KSO16 KSO0 KSO1 KSO15 KSO14 KSO13 KSO12 [CONFIDENTIAL] C-16 Satellite M60 Series Maintenance Manual...
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KSO11 KSO10 KSO9 KSO8 KSO7 KSO6 KSO5 KSO2 KSO4 KSO3 C.19 JP22 Table C-19 1394 Connector pin assignments (4-pin) Pin No. Signal name Pin No. Signal Name TPB0- TPB0+ TPA0- TPA0+ C.20 Table C-20 SPK Connector pin assignments (4-pin) Pin No. Signal name Pin No.
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CLK_PCIE_CARD PCIE_PTX_C_IRX_ PCIE_PTX_C_IRX_ PCIE_ITX_C_PRX_ PCIE_ITX_C_PRX_ C.22 PJP2 Table C-22 BATT Connector pin assignments (7-pin) Pin No. Signal name Pin No. Signal Name BATT_S1 ALI/NIMH# AB/I TS_A EC_SMDA EC_SMCA [CONFIDENTIAL] C-18 Satellite M60 Series Maintenance Manual...
Appendix D Appendix D Keyboard Scan/Character Codes Table D-1 Scan codes (set 1 and set 2) (1/4) Code set 1 Code set 2 Keytop Note Make Break Make Break ‘ ~ 7 & BkSp Satellite M60 Series Maintenance Manual...
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Table D-1 Scan codes (set 1 and set 2) (2/4) Code set 1 Code set 2 Keytop Note Make Break Make Break Caps Lock ‘ “ Enter Shift (L) No.102 , < . > Shift (R) Satellite M60 Series Maintenance Manual...
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Table D-1 Scan codes (set 1 and set 2) (3/4) Code set 1 Code set 2 Keytop Note Make Break Make Break Ctrl(L) Alt (L) Space ALT (R) Ctrl(R) ← Home ↑ ↓ PgUp PgDn → Satellite M60Series Maintenance Manual...
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5. * This key corresponds to key No. 42 in a 102-key model. 6. * Refer to Table D-6, No. 124 key scan code. 7. * Refer to Table D-7, No. 126 key scan code. Satellite M60 Series Maintenance Manual...
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Table D-2 Scan codes with left Shift key Code set 1 Code set 2 Make Break Make Break E0 AA E0 35 E0 B5 E0 2A E0 F0 12 E0 4A E0 F0 4A E0 12 E0 AA E0 52 E0 D2 E0 2A E0 F0 12 E0 70 E0 F0 70 E0 12 E0 AA E0 53 E0 D3 E0 2A E0 F0...
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E0 2A E0 5D E0 DD E0 AA E0 12 E0 2F E0 F0 2F E0 F0 12 Table D-4 Scan codes with Fn key Code set 1 Code set 2 Keytop Make Break Make Break L-CTRL L-ALT ARROW NUMERIC Scrl Satellite M60 Series Maintenance Manual...
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Table D-5 Scan codes in overlay mode Code set 1 Code set 2 Keytop Make Break Make Break (–) Table D-6 No.124 key scan code Code set 1 Code set 2 Shift Make Break Make Break Prt Sc Common Ctrl + Shift + Alt + Satellite M60Series Maintenance Manual...
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Table D-7 No.126 key scan code Key top Shift Code set 1 Code set 2 Make Make Pause Common Ctrl *: This key generates only make codes. Satellite M60 Series Maintenance Manual...
Appendix E Appendix E Key Layout United Kingdom (UK) Keyboard Figure E-1 UK-English_keyboard United States (US) Keyboard Figure E- US_keyboard [CONFIDENTIAL] Satellite M60 Series Maintenance Manual...
Appendix F Series Screw Torque List Table F-1 Series Screw Torque List SCREW P/N SCREW SPEC Q'ty LOCATION SCREW TORQUE TRACK PAD BRKT TO MAC925003Z0 2.0~2.5kgfcm M2.5*3(NL)NI (銀白) LOGIC UP BATT LATCH TO BAT MAC925003Z0 2.0~2.5kgfcm M2.5*3(NL)NI (銀白) KNOB MAC925003Z0 K/B TO LOGIC UP 2.0~2.5kgfcm M2.5*3(NL)NI (銀白)
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SCREW P/N SCREW SPEC Q'ty LOCATION SCREW TORQUE MMCK25040Z2 M2.5*4(NL)NI VGA BOARD TO M/B 2.5~3.0kgfcm MMCK25040Z2 M2.5*4(NL)NI FAN TO MB 2.5~3.0kgfcm CPU THERMAL MMCK25040Z2 M2.5*4(NL)NI 2.5~3.0kgfcm MODULE TO MB VGA THERMAL MMCK25040Z2 M2.5*4(NL)NI MODULE TO VGA 2.5~3.0kgfcm BOARD LCD brk(R/L) TO LCD MAC925006Z0 M2.5*6(NL) COVER...
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SCREW P/N SCREW SPEC Q'ty LOCATION SCREW TORQUE COVER MAAA0015320 M2*3(NL) 2.5~3.0kgfcm CARD BUS TO MLB EXPRESS CARD TO MAAA0015320 M2*3(NL) 2.5~3.0kgfcm MDC BOARD TO MDC MAAA0015320 M2*3(NL) 2.5~3.0kgfcm STANDOFF MAAA0015320 M2*3(NL) ODD brk to ODD Module 2.5~3.0kgfcm EXPRESS CARD TO MA000001N00 M2*5(NL) 2.5~3.0kgfcm...
Appendix G Appendix G Reliability The following table shows MTBF (Mean Time Between Failures) for each component. Table G-1 MTBF Component Time (hours) 50,000 Keyboard 40,000 300,000 Removable FDD 30,000 Optical (DVD/CD) drive 60,000 AC adaptor 60,000 [CONFIDENTIAL] Satellite M40X Series Maintenance Manual...
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[CONFIDENTIAL] Satellite M40X Series Maintenance Manual...
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