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SERVICE MANUAL FLAT COLOUR TELEVISION YA465 2006 AV-21BX16 BASIC CHASSIS TABLE OF CONTENTS PRECAUTION............... . . 1-3 SPECIFIC SERVICE INSTRUCTIONS .
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SPECIFICATION Items Contents Dimensions (W 59.8 cm 47.6 cm 47.7 cm Mass 22.0 kg TV RF System B, G, I, D, K, M Colour System PAL / SECAM / NTSC 3.58 / NTSC 4.43 Stereo System PB STREO Teletext System Receiving VHF Low 46.25MHz - 140.25MHz (AS0 - S6) Frequency...
SECTION 1 PRECAUTION SAFETY PRECAUTIONS (1) The design of this product contains special hardware, (8) When service is required, observe the original lead dress. many circuits and components specially for safety Extra precaution should be given to assure correct lead purposes.
SECTION 2 SPECIFIC SERVICE INSTRUCTIONS FEATURES DVD PICTURE MODE This function can enhance the picture quality of DVD. The screen can be made sharp or soft by this setting. AUTO SIGNAL DETECT When input DVD signal to VIDEO-2, detect the input signal and change the input mode to VIDEO-2 automatically.
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TECHNINAL INFORMATION 2.2.1 MAIN MI-COM (CPU) PIN FUNCTION Pin name Function Pin name Function VssP2 Not used VssC4 FbiSo Flyback input/sandcastle output V1.8C4 1.8V (Digital) Hout Horizontal output V3.3A3 3.3V VssComb VrefP_Sdac 3.3V (Positive) V5Comb VrefN_Sdac Vin/R2/Pr PIP R input VrefP_Sdac 3.3V (Negative) Uin/B2/Pb...
SECTION 3 DISASSEMBLY DISASSEMBLY PROCEDURE 3.1.1 REMOVING THE REAR COVER • Unplug the power cord. (1) Remove the 7 screws [A], and 2 screws [B]. (2) Withdraw the REAR COVER toward you. CAUTION: When reinstalling the rear cover, carefully push it inward after inserting the MAIN PWB into the REAR COVER groove.
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FRONT CABINET SPEAKER CRT SOCKET PWB (Within MAIN PWB) FRONT LED PWB (Within MAIN PWB) POWER CORD SPEAKER MAIN PWB REAR COVER Fig.1 (No.YA465)1-7...
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MEMORY IC REPLACEMENT • This model uses the memory IC. Memory IC: IC702 on MAIN PWB The memory IC memorizes data for correctly operating the video and deflection circuits. When replacing the memory IC, be sure to use the same type IC written with the initial values of data. In other words, use the specific IC listed in "PRINTED WIRING BOARD PARTS LIST".
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3.2.2 SYSTEM CONSTANT SETTING 3.2.3.3 REMOTE CONTROL MENU OPERATION Setting item Setting value (1) PICTURE SETTING SYSTEM MULTI Setting item Setting position COMB PICTURE MODE BRIGHT TILT CONTRAST / BRIGHT / SHARP Centre SUPER BASS / COLOUR / TINT TEXT WHITE BALANCE COOL LANGUAGE...
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3.2.4 SERVICE MODE SETTING ITEMS Setting item Setting value 1. IF 1. VCO 2. DELAY POINT 2. V / C 1. SCREEN 2. CUTOFF(B/G) 3. WDR(R/G/B) 4. BRIGHT(TV/VDO 1/2/3) 5. CONT(TV/VDO 1/2/3) 6. COLOUR (TV/VDO1/2/3) 7. TINT(TV/VDO 1/2/3) 8. SHARP [Do not adjust] 9.
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REPLACEMENT OF CHIP COMPONENT 3.3.1 CAUTIONS (1) Avoid heating for more than 3 seconds. (2) Do not rub the electrodes and the resist parts of the pattern. (3) When removing a chip part, melt the solder adequately. (4) Do not reuse a chip part after removing it. 3.3.2 SOLDERING IRON (1) Use a high insulation soldering iron with a thin pointed end of it.
SECTION 4 ADJUSTMENT ADJUSTMENT PREPARATION MEASURING INSTRUMENT AND FIXTURES (1) There are 2 ways of adjusting this TV : One is with the (1) DC voltmeter (or digital voltmeter) REMOTE CONTROL UNIT and the other is the (2) Oscilloscope conventional method using adjustment parts and (3) HV voltmeter components.
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ADJUSTMENT LOCATION MAIN PWB ASS'Y FRONT (FRONT LED) CN10A S804 S802 J808 J807 J806 J809 S805 S803 S801 POWER SW CN00A FRONT S901 CN00S POWER CORD IC702 DEG COIL IC701 YOKE J801 J802 J803 J804 CN00C MAIN PWB ASS'Y CN00B CN00C CN00B TU001...
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BASIC OPERATION OF SERVICE MODE 4.6.1 TOOL OF SERVICE MODE OPERATION Operate the SERVICE MODE with the REMOTE CONTROL UNIT. 4.6.2 SERVICE MODE ITEMS With the SERVICE MODE, various adjustments can be made, and they are broadly classified in the following items of settings. 1.IF This mode adjusts the setting values of the IF circuit.
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4.6.4 SERVICE MODE FLOW CHART 1. IF SERVICE MENU SERVICE MENU IF SERVICE MENU 1. IF 2. V/C VCO (CW) ***** 3. AUDIO 4. DEF TOO HIGH 5. VSM W/B 6. STATUS 1. VCO ABOVE REFERENCE 7. PLUG & PLAY (ON) JUST REFERENCE 2.
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INITIAL SETTING VALUE OF SERVICE MODE (1) Adjustment of the SERVICE MODE is made on the basis of the initial setting values:however, the new setting values which set the screen in its optimum condition may differ from the initial setting value. (2) Do not change the initial setting values of the setting items not listed in "ADJUSTMENT PROCEDURE".
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[3. AUDIO] *This submenu is for display only, no adjustment is required. Function Item Setting value AUDIO 1. DC XO ADJ 12H* 2. NICAM LOWER ERR LIM 3. NICAM UPPER ERR LIM 4. A2 ID THR Function MODE Item 100Hz 300Hz 1kHz 3kHz...
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4.8.2 TUNER / IF CIRCUIT Measuring Item Test point Adjustment part Description instrument DELAY POINT Signal [1. IF] (1) Receive a black and white signal (colour off). (AGC) generator 2. DELAY POINT (2) Select 1. IF from the SERVICE MODE (AGC TAKE-OVER) (3) Select <2.
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Measuring Item Test point Adjustment part Description instrument V. POSITION Signal [4. DEF] PAL V. POSITION generator 1. V-SHIFT (1) Receive a circle pattern signal of vertical frequency 50Hz (PAL). Remote (2) Select 4. DEF from the SERVICE MODE. control unit (3) Select <1.
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Measuring Item Test point Adjustment part Description instrument V.LINEARITY Signal [4. DEF] PAL V. LINEARITY generator 12. V-S. CR (1) Receive a PAL crosshatch signal. 13. V-LIN (2) Select 4. DEF from the SERVICE MODE. Remote (3) Select <12. V-S.CR>. control unit (4) Set the initial setting value of <12.
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COMPRESS : ON (16:9) Measuring Item Test point Adjustment part Description instrument V. SIZE Signal [4.DEF] PAL V. SIZE generator 14. V. ZOOM (1) Receive a circle pattern signal of vertical frequency 3. V-SIZE 50Hz (PAL). Remote (2) Set the COMPRESS(16 : 9) to ON. control unit (3) Select 4.
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VIDEO - 2 SET: COMPONENT Measuring Item Test point Adjustment part Description instrument H. POSITION Signal [4. DEF] (1) Receive a PAL circle pattern signal to VIDEO-2 generator 4. H-CENT component terminal. (2) Select VIDEO-2 SET from the MENU and set Remote VIDEO-2 SET to COMPONENT.
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Measuring Item Test point Adjustment part Description instrument SUB BRIGHT Remote [2. V/C] (1) Receive a NTSC broadcast. control unit 4. BRIGHT (2) Set the PICTURE MODE to BRIGHT. (3) Select 2. V/C from the SERVICE MODE. (4) Select <4. BRIGHT>. (5) Set the initial setting value of <4.
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Measuring Item Test point Adjustment part Description instrument SUB TINT Remote [2. V/C] [Method of adjustment without measuring instrument] control unit 7. TINT PAL TINT (1) Receive a PAL broadcast. (2) Set the PICTURE MODE to BRIGHT. (3) Select 2. V/C from the SERVICE MODE. (4) Select <7.
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4.8.6 VSM PRESET SETTING Measuring Item Test point Adjustment part Description instrument VSM PRESET Remote [5.VSM W/B] (1) Select 5.VSM W/B from the SERVICE MODE. control unit 1. BRIGHT (2) Select the BRIGHT with the [OK] key. 2. CONT (3) Adjust the [MENU / ] key to bring the set values 3.
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4.8.7 PURITY AND CONVERGENCE PURITY ADJUSTMENT NOTE: The final adjustment of CONVERGENCE must be done after WEDGE DEFLECTION the FOCUS adjustment. (CONVERGENCE is changed by YOKE FOCUS adjustment.) When makes difference by FOCUS adjustment, should be reconfirming PURITY adjustment. (1) Demagnetize CRT with the demagnetizer. P / C (2) Loosen the retainer screw of the deflection yoke.
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STATIC CONVERGENCE ADJUSTMENT (1) Input a crosshatch signal. (2) Using 4-pole convergence magnets, overlap the red and blue lines in the centre of the screen (Fig.1) and turn them (FRONT VIEW) to magenta (red/blue). (3) Using 6-pole convergence magnets, overlap the magenta (red/blue) and green lines in the centre of the screen and turn them to white.
SECTION 5 TROUBLESHOOTING SELF CHECK FUNCTIONS 5.1.1 OUTLINE This model has self check functions given below. When an abnormality has been detected, the SUB POWER is turned off and POWER LED flashes to inform of the failure. An abnormality is detected by the signal input state of the control line connected to the microcomputer.
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AV-21BX16 STANDARD CIRCUIT DIAGRAM NOTE ON USING CIRCUIT DIAGRAMS 1.SAFETY Type No indication : Ceramic capacitor The components identified by the symbol and shading are : Metalized mylar capacitor critical for safety. For continued safety replace safety ciritical : Polypropylene capacitor components only with manufactures recommended parts.
BLOCK DIAGRAM MAIN PWB IC701 MAIN MICRO COMPUTER/ IF VIDEO RGB SYNC DEF. PROCESS IC351 108,109 SCL1, SDA1 RGB OUT I 2 C 127,128 SCL0, SDA0 IC702 MICRO MAIN MEMORY COMPUTER DIGITAL SIGNAL PROCESS TU001 98,99 TUNER REMOTE PORT KEY_IN CRT SOCKET PEAKING SCAN ROUT...
VOLTAGE CHARTS <MAIN PWB> <MAIN PWB> (FRONT LED) (CRT SOCKET) <MAIN PWB> MODE MODE MODE MODE MODE MODE DC ( V ) DC ( V ) DC ( V ) DC ( V ) DC ( V ) DC ( V ) PIN NO.
PARTS LIST CAUTION The parts identified by the symbol are important for the safety . Whenever replacing these parts, be sure to use specified ones to secure the safety. The parts not indicated in this Parts List and those which are filled with lines --- in the Parts No. columns will not be supplied. P.W.
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CONTENTS USING P.W. BOARD & REMOTE CONTROL UNIT ....................3-3 EXPLODED VIEW PARTS LIST -1 ..........................3-3 EXPLODED VIEW -1 ..............................3-4 PRINTED WIRING BOARD PARTS LIST ........................3-5 MAIN P.W. BOARD ASS'Y (SCW-1952A-H2) ....................3-5 REMOTE CONTROL UNIT PARTS LIST (RM-C1286-1H) ..................3-9 PACKING ..................................
USING P.W. BOARD & REMOTE CONTROL UNIT P.W.B ASS'Y AV-21BX16/L MAIN P.W.B SCW-1952A-H2 REMOTE CONTROL UNIT RM-C1286-1H EXPLODED VIEW PARTS LIST -1 Ref.No. Part No. Part Name Description Local V01 A51QDJ420X PICTURE TUBE DY01 QQD0136-001 DEF YOKE ...
PRINTED WIRING BOARD PARTS LIST MAIN P.W. BOARD ASS'Y (SCW-1952A-H2) Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local D554 MA8051/L/-X Z DIODE D571 MA8075/H/-X Z DIODE IC351 TDA6107AJF/N1 D581 FR105GT-T3 SI DIODE IC401 LA78040N D603...
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Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local C427 QETN1VM-108Z E CAPACITOR 1000uF 35V M C754 NCB31CK-104X C CAPACITOR 0.1uF 16V K C428 QETN1VM-227Z E CAPACITOR 220uF 35V M C755 QETN1CM-227Z E CAPACITOR 220uF 16V M C430 QFLC2AJ-563Z...
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Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local R102 NRSA63J-682X MG RESISTOR 6.8k 1/16W J R707 NRSA63J-223X MG RESISTOR 22k 1/16W J R103 NRSA63J-272X MG RESISTOR 2.7k 1/16W J R708 NRSA63J-103X MG RESISTOR 10k 1/16W J R104 NRSA63J-181X...
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Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local R815 NRSA63J-750X MG RESISTOR 75 1/16W J S805 QSW0619-003Z PUSH SWITCH VOL+ R816 NRSA63J-750X MG RESISTOR 75 1/16W J QSW0846-001 PUSH SWITCH POWER S901 R818 NRSA63J-181X MG RESISTOR...
REMOTE CONTROL UNIT PARTS LIST (RM-C1286-1H) Ref No. Part No. Part Name Description Local R25-8566 BATTERY COVER PACKING PACKING PARTS LIST Ref.No. Part No. Part Name Description Local GG10285-012A-H PACKING CASE GG10422-001A-H CUSHION ASS'Y 5pcs in 1set GG30097-003B-H POLY BAG GG30096-001B-H POLY BAG...
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Victor Company of Japan, Limited Display Category 12, 3-chome, Moriya-cho, kanagawa-ku, Yokohama-city, kanagawa-prefecture, 221-8528, Japan (No.YA465) Printed in Japan...