Honda EX700c Owner's Manual
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Honda EX700c Owner's Manual

Honda portable generator owner's manual
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  • Page 2 The engine contains of California defects The generator is a potential not expose the generator generator get wet, and do not operate Keep this owner’s manual This owner’s manual and should remain with The information and specifications effect at the time of approval reserves...
  • Page 3 Congratulations on your certain will be pleased generators on the market. We want to help you get the best results to operate it safely. This do that; please read it carefully. As you read this manual, symbol. That damage to your generator, We suggest read coverage...

  • Page 4: Important Safety

    A FEW WORDS ABOUT Your safety and the safety this generator safely To help you make informed operating procedures manual. This information hurt you or others. Of course, it is not practical hazards associated with must use your own good judgment. will find important...

  • Page 5: Table Of Contents

    SAFETY ... Safety Label Locations Safety Information COMPONENT IDENTIFICATION CONTROLS Engine Switch Recoil Starter Fuel Tank Cap Vent Lever ... Choke Lever ... AC Circuit Protector Light ... Output Indicator Oil Alert System Ground Terminal DC Receptacle DC Circuit Protector USE ...
  • Page 6 ..................29 MAINTENANCE The Importance of Maintenance...

  • Page 7: Safety

    SAFETY SAFETY LABEL LOCATIONS These labels warn of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda Generator dealer for a replacement. a CAUTION READOWNER'ShlANUALCAREFULLYBEFOREOPERATION.
  • Page 8 AWARNING ~~~ ~~~~ .._. GASOLlNEISHlGHLVftAMMABLEANDEXPLOSIVE.VOUCANRE BURNED~RSERI~~S~YINJURED~HEN ISTOPTHEENGINEAND KEEPHEAT,SPARKS,AND lHANDLEfUELONLVOUTDDDRS. IDONOTflttTHEfUELTANKABOVETHEUPPERLlMlTLINE. r WIPE UPSPltlSIMMEDIATELV. IAfTEROPERATION,TURNTHEENGlNESWlTCHAND CAPLEVERTOTHE'Dff"POSlTlON PREVENTFUELLEAKAGE. CARBON MONOXlDEGASISTOXIC.BREATHlNGITCANCAUSE UNCONSCIDUSNESSANDNENKILLVOU. lAVOlDANVENCLOSEDAREASORACTlVlTlESTHATEXPOSEVOU TOCARBONMDNOXIDE. lMPROPERCONNECTlONSTOABUltDlNGCANAlLOWELECTRlCAL HANDtlNGfuEt. CURRENTTOBACKfEEDlNTOUTltlTVLINES,CREATlNGAN ELECTROCUTION FUMEAWAY. ICONNECTlONSTOABUltDlNGMUSTlSDLATEGENERATOR POWERFROM UTILITVPOWERANDCOMPLVWlTHALL APPLlCABLEtAWSANDELECTRlCALCODES. FUELTANK THEGENERATDRISAPDTENTlAtSOURCEOf IFNOTKEPTDRV. 1 DO NDTEXPDSETHEGENERATORTO . vu Wl WL" -‘-"----7ATETHEGENERATORWlTHWET HANDS.

  • Page 9: Safety Information

    SAFETY INFORMATION Honda generators are designed operated according to instructions. manual before operating accidents by being observing safe operating Operator Responsibility Know how to stop the generator Understand the use of all generator and connections. Be sure that anyone instruction. parental supervision.
  • Page 10 Electric Shock Hazards The generator produces shock or electrocution Using a generator rain or snow, or near a pool or sprinkler are wet, could result If the generator is stored check all electrical use. Moisture or ice can cause electrical components Do not connect to a building’s...

  • Page 11: Component Identification

    .AC RECEPTACLES AC CIRCUIT PROTECTOR GROUND TERMINAL OIL ALERT INDICATOR LIGHT OUTPUT INDICATOR LIGHT DC RECEPTACLE DC CIRCUIT PROTECTOR CHOKE LEVER FUEL TANK c;;;N::v;;P RECOIL STARTER GRIP COVER ENGINE SWITCH...
  • Page 12 COVER SPARK PLUG MAINTENANCE SPARK PLUG AIR CLEANER FRAME SERIAL NUMBER *Record the frame serial number for your future reference. Refer to this serial number when ordering parts, and when making technical or warranty inquiries (see page 50 1. Frame serial number:...

  • Page 13: Controls

    ENGINE SWITCH To start and stop the engine. Switch position: OFF: To stop the engine. To start and run the engine. ENGINE RECOIL STARTER To start the engine, then pull briskly. rii?Eiq Do not allow the starter it gently to prevent pull the starter grip lightly grip to snap back against...

  • Page 14: Fuel Tank Cap Vent Lever

    FUEL TANK CAP VENT LEVER The fuel tank cap is provided The vent lever must be in the ON position When the engine is not in use, leave the vent lever in the OFF position to reduce the possibility FUEL TA CHOKE LEVER The choke is used to provide...

  • Page 15: Ac Circuit Protector

    AC CIRCUIT PROTECTOR AC circuit protector power if there is a short generator at the generator The yellow indicator out to show that the circuit minutes and push the button restart the engine. If the circuit protector working properly and does not exceed circuit before switching...

  • Page 16: Oil Alert System

    OIL ALERT@ SYSTEM The Oil Alert@ system by an insufficient amount the crankcase can fall below comes on and the Oil Alert@ system (the engine switch will remain If the engine stops or the oil alert indicator pull the starter grip, troubleshooting in other areas.

  • Page 17: Dc Receptacle

    DC RECEPTACLE receptacle automotive type batteries. DC CIRCUIT PROTECTOR DC circuit protector charging circuit when there is a problem with the battery and the generator DC CIRCUIT PROTECTOR should ONLY automatically DC charging the battery, or when are improper. DC RECEPTACLE used charging shuts...

  • Page 18: Generator Use

    GENERATOR USE CONNECTIONS TO A BUILDING’S Connections for standby be made by a qualified generator power from applicable laws and electrical Improper connections electrical current from the generator Such backfeed contact the lines during explode, burn, or cause the utility company or a qualified GROUND...

  • Page 19: Ac Applications

    AC APPLICATIONS Before connecting an appliance 0 Make sure that it is in good power cords can create a potential 0 If an appliance begins stops suddenly, turn and determine whether load capacity of the generator 0 Make sure that the electrical exceed that of the generator.

  • Page 20: Ac Operation

    AC OPERATION 1. Start the engine and make comes on (see page27). 2. Plug in the appliance. Be sure that appliances connecting them to the generator. abnormally, becomes switch immediately. Then disconnect signs of malfunction. Most motorized appliances startup. Do not exceed the current overloaded circuit...

  • Page 21: Dc Operation

    DC OPERATION receptacle automotive type batteries. Connecting the battery 1. Before connecting installed in a vehicle, cable. A battery can explode seriously injuring anyone Keep all sparks, open battery. 2. Plug battery generator. 3. Connect the red lead of the battery battery terminal terminal.

  • Page 22: Disconnecting The Battery Charging Cable

    Do not start the vehicle and the generator is running. damaged. An overloaded DC circuit, wiring problem will trip the DC circuit out). If this happens, protector to resume operation. OFF, discontinue charging dealer. Disconnecting the battery 1. Stop the engine. 2.

  • Page 23: Operation

    HIGH ALTITUDE OPERATION At high altitude, the standard rich. Performance will decrease, very rich mixture will also foul the spark plug and cause hard starting. High altitude performance to the carburetor. If you above 1,500 meters carburetor modification. Even with carburetor about 3.5% for each 300-meter...

  • Page 24: Pre-Operation Check

    PRE-OPERATION CHECK ENGINE Engine oil is a major life. Non detergent and 2-stroke and are not recommended. Check the oil level BEFORE EACH USE with the generator surface and the engine Use 4-stroke motor oil that meets or exceeds requirements service classification ways...
  • Page 25 2. Remove the oil filler 3.Check level without screwing 4. If the level is low, recommended oil. 5. Reinstall left-side screw securely. DIPSTICK OIL FILLER CAP cap and wipe the dipstick by inserting it in. fill to the top of the oil filler maintenance clean.

  • Page 26: Refueling

    REFUELING Fuel tank capacity: 2.3 !J (0.61 US gal ,0.51 With the engine stopped, level. Refill the fuel tank if the fuel level is low. Gasoline is highly flammable seriously injured when Stop the engine and keep heat, sparks, Handle fuel only outdoors.

  • Page 27: Fuel Recommendations

    FUEL RECOMMENDATIONS Use unleaded gasoline This engine is certified gasoline produces fewer exhaust system life. Never use stale or contaminated Avoid getting dirt or water Occasionally ou may hear light rapping noise while operating concern. If spark knock or pinging normal load, change...
  • Page 28 Oxygenated Fuels Some conventional gasolines ether compound. These oxygenated fuels. To meet United States Canada emissions. If you use an oxygenated minimum octane rating Before using an oxygenated Some states/provinces pump. The following are the EPA approved ETHANOL (ethyl You may use marketed MTBE (methyl...

  • Page 29: Starting The Engine

    STARTING THE ENGINE l.Make sure that receptacles. 2. Turn the vent lever to the ON position. 3. To start a cold engine, To restart a warm 4. Turn the engine switch 5. Pull the starter grip lightly riiziq Do not allow the starter it gently to prevent...

  • Page 30: Stopping The Engine

    STOPPING THE ENGINE To stop the engine in an emergency, position. procedure. 1. Unplug appliances 2. Turn the engine switch The fuel valve will automatically 3. Turn the vent lever to the OFF position. simply Under normal conditions, from the generator receptacles.

  • Page 31: Maintenance

    THE IMPORTANCE OF MAINTENANCE Good maintenance operation. It will also help reduce Improper maintenance, operation, can cause a malfunction or killed. Always follow the inspection schedules in this owner’s help properly include a maintenance simple maintenance tasks that are more difficult, by professionals and are normally other qualified...

  • Page 32: Safety

    MAINTENANCE SAFETY Some of the most important cannot warn of every performing maintenance. should perform a given Failure to properly follow can cause you to be seriously Always follow the procedures Safety Precautions Make sure the engine repairs. This will eliminate -Carbon monoxide Be sure there...

  • Page 33: Information

    EMISSION CONTROL Source of Emissions combustion process nitrogen, and hydrocarbons. nitrogen is very important react to form photochemical monoxide does not react in the same way, but it is toxic. Honda utilizes lean carburetor emissions hydrocarbons. The U.S. and California EPA and California written instructions...

  • Page 34: Maintenance

    Problems That May Affect If you are aware of any of the following inspected and repaired Hard starting or stalling Rough idle. Misfiring or backfiring Afterburning (backfiring). Black exhaust smoke Replacement Parts emission control built, certified regulations. recommend whenever have replacement parts original...

  • Page 35: Air Index

    AIR INDEX An Air Index Information accordance with Board. The bar graph is intended compare the emissions the Air Index, the less pollution. The durability description relating to the engines term indicates the useful-life system. your information. Descriptive Term Moderate Intermediate Extended The Air Index...

  • Page 36: Maintenance

    MAINTENANCE SCHEDULE NOTE: Emission related items. (1)Service more frequently (2)These items should the owner has the proper tools and is mechanically Manual. (3)For commercial intervals. when used in dusty areas. be serviced by an authorized use, log hours of operation Honda generator dealer, unless proficient.

  • Page 37: Engine Oil Change

    ENGINE OIL CHANGE Drain the used oil while and completely. l.Turn the engine switch the possibility of fuel leakage. 2. Loosen the cover screw (see page 22 ). 3. Place a suitable container 4. Remove the oil filler by tipping the engine 5.
  • Page 38 Wash your hands with soap and water after handling used oil. Please dispose of used motor oil in a manner that is compatible with the environment. We suggest you take used oil in a sealed container your local recycling center or service station for reclamation.

  • Page 39: Air Cleaner

    AIR CLEANER SERVICE A dirty air cleaner will carburetor malfunction, frequently when operating Using gasoline or flammable fire or explosion. Use only soapy 1 NOTICE 1 Never run the generator result. the cover screw 1. Loosen the left-side maintenance 2. Press the latch tab on the top of the air cleaner case, and remove cleaner...
  • Page 40 5. Remove rubber the air cleaner case. Clean guide cleaner case with a moist reinstall the air guide. 6. Reinstall the air filter. 7. Make sure that the seal rubber in the groove cover. Reinstall cleaner inserting lower latch tab. Reinstall left-side cover,...

  • Page 41: Spark Plug Service

    SPARK PLUG SERVICE In order to service the spark (commercially available). Recommended spark plugs: To ensure proper engine gapped and free of deposits. If the engine has been running, not to touch the muffler. 1. Remove the spark plug maintenance 2.
  • Page 42 5.Visually inspect the spark or chipped. Clean reused. 6. Measure the plug gap with Correct as necessary The gap should 0.024-0.028 (0.60-0.70 0.024 - 0.028 in (0.60-0.70 7.Check that the spark the spark plug in by hand to prevent 8.After the spark plug compress...

  • Page 43: Spark Arrester Maintenance

    SPARK ARRESTER MAINTENANCE If the generator has been running, to cool before proceeding. The spark arrester must efficiency. Clean the spark arrester 1. Remove the four 5 mm screws, 5 mm SCREWS 2.Remove the three arrester and the muffler SPARKARRES the muffler be serviced every...
  • Page 44 3. Use a brush to remove screen. 4. Inspect the screen 5. Check the muffler gasket, the spark the reverse order carbon deposits for breaks or tears and replace gasket; replace if damaged. arrester, the muffler of removal. from spark it if necessary.
  • Page 45 TRANSPORTING If the generator has been before loading the generator and exhaust system To prevent fuel spillage secured upright in its normal switch counterclockwise to the “0FF”position. Take care not to drop or strike the generator place heavy objects STORAGE Before storing the unit for an extended...

  • Page 46: Procedure

    Storage Procedure 1. Drain the gasoline. a.Remove the fuel tank cap, and empty the fuel tank into an approved gasoline container the fuel tank cap. b.Loosen the cover screw and remove the left-side maintenance c. Loosen the carburetor d.Drain the gasoline from the carburetor e.Remove the spark plug maintenance f.
  • Page 47 2.Change the engine 3.Remove spark engine oil into the cylinder. distribute the oil, then reinstall 4.Pull the starter grip starter grip gently. oil (page 35). plug, pour about Crank the engine the spark plug. slowly until resistance This closes the valves a tablespoon of clean several...

  • Page 48: Troubleshooting

    TROUBLESHOOTING When the engine will not start: Is there fuel in the tank? Is there enough in the engine? there a spark from spark plug? sure there spilled fuel around spark plug. Spilled may ignite. If the engine still does not start, take the generator to an authorized...
  • Page 49 Appliance does not operate: Is the output indicator light ON? YES (Light Is the output tor light ON? Is the AC circuit protector Check electrical pliance or equipment any defects. No electricity at the DC receptacle: Is the DC circuit protector Disconnect k?nk)

  • Page 51: Specifications

    Specifications ITEM Spark plug gap Valve clearance Other specifications NOTE: Specifications are subject EX700c EZGG 450 mm (17.7 in) 240 mm (9.4 in) 380 mm (15.0 in) 12 kg (26 Ibs) GXH50 4-stroke, overhead valve, single cylinder 50 cm3 (3.1 cu-in) [41.8 x 36.0 mm (1.65 x 1.42 in)]...
  • Page 52 WARRANTY SERVICE INFORIVIAUION Servicing dealership be able to answer any question problem that your dealer discuss it with the dealership’s General Manager can help. Almost If you are dissatisfied management, contact Relations Office. You can write American Power Equipment Customer 4900 Marconi Alpharetta, Or telephone:...

  • Page 53: Service Information

    COMPONENT IDENTIFICATION CONTENTS CONTROLS AC Circuit Protector Choke Lever DC Circuit Protector DC Receptacle Switch Engine Fuel Tank Cap Vent Lever ... Ground Terminal Oil Alert System Light ... Indicator Output Recoil Starter USE ... GENERATOR AC Applications AC Operation to a Building’s Connections the battery...
  • Page 54 SAFETY Safety Information Safety Label Locations SPECIFICATIONS STARTING THE ENGINE STOPPING THE ENGINE TRANSPORTING/STORAGE Storage procedure TROUBLESHOOTING WARRANTY SERVICE WIRING DIAGRAM INFORMATION...

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