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DANA 250-4195 Installation Instructions Manual

Supplemental cruise control adaptor package for honda civic, prelude and accord 1998
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Form 2220

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Summary of Contents for DANA 250-4195

  • Page 1 Form 2220...
  • Page 2 ITEM OTY. PART NUMBER 598-02117 VACUUM REGULATOR 55A-00858 REDUCER-VACUUM 59A-01653 TUBE -VACUUM 59A-01637 TUBE -VACUUM 55A-00964 STRAP- CABLE--- 55A-01006 WASHER -FLAT 55A-00531 WASHER- 55A-01007 ~REW-1/4-20x3/4 55A-00102 NUT& WASHER 55A-00559 NUT- No.10-32 55A-01008 SCREW- No.1 0-32x1 55A-00990 TERMINAL-1/4 59A-02719 LEVER-THROTTLE 55A-00002 LOCKWASHER -3/16 SCREW- No.
  • Page 4 1988 HONDA CIVIC, ThrottleConnections Vacuum Supercruise Microcruise BracketTemplates Road Servo Speed Installations. Regulator Regulatorlnstallations Regulator Pick-up 1985-87 HONDA CIVIC, WAGOVAN, Civic, Civic Accord Prelude Crx, Civic Installation Installation Civic Wagovan 15008, 15008 Instructions 1983-84 Servo HONDA Mounting CIVIC and Throttle Magnet BracketTemplates Installation...
  • Page 6 MODEL-R CIVIC The servo mounts to the passenger side shock tower. STEP 1 Fabricate bracket from servo bracket provided in basic kit using template in back of instructions. Attach mounting bracket to servo. STEP 2 Remove nut and lock washer from shock tower. Install mounting Replace lockwasher and nut and retighten.
  • Page 7 PRELUDE The servo mounts forward of the drivers side shock tower. STEP 1 Fabricate mounting bracket from servo bracket provided in the basic kit using template in back of instructions. Attach the mounting bracket to the servo. Remove the plastic STEP STEP 3 Install...
  • Page 8 ACCORD The servo mounts to the passenger side of the firewall. Fabricate mounting bracket from servo bracket provided in the basic kit using templates STEP in back of instructions. Attach the mounting bracket to the servo. STEP 2 Removethescrewatthetop, ket, reinstall screw and tighten. right cornerofthevacuum Servo and dump valve installed on Accord...

  • Page 9: Installation

    VACUUM REGULATOR NOTE! Vehicles with automatic transmission a vacuum reservoir. The vacuum regulator and vacuum parts. A vacuum schematic is shown below. Vehicles with manual transmission voir may improve the performance A vacuum schematic is shown below. To Servo .-- VACUUM RESERVOIR equipped...

  • Page 10: Installations

    SUPERCRUISE CIVIC The regulator mounts to the passenger side shock tower and firewall. STEP 1 Fabricate mounting brackets from one road speed pick-up coil bracket, and one servo cable bracket provided in the basic kit using templates in back of instructions. Attach the brackets to the regulator.
  • Page 11 ACCORD The regulator mounts to the driver side engine mount. STEP 1 Fabricate mounting brackets from two road speed pick-up coil brackets provided in the basic kit using templates in back of instructions. Attach the bracket to the regulator. STEP 2 Remove the two screws that secure the existing cable holder to the engine mount.
  • Page 12 PRELUDE The regulator mounts to the passenger side shock tower and brake proportioning STEP 1 Fabricate mounting brackets from two cable brackets provided in kit using the templates in back of instructions. STEP 2 Remove nut from nut and retighten. STEP 3 Remove bolt from brake proportioning...
  • Page 13 CIVIC The regulator mounts to the passenger side firewall. Fabricate mounting bracket from one pick-up coil bracket and one cable bracket pro- STEP 1 vided in kit using the templates in back of instructions. Attach brackets to regulator. STEP 2 Remove nut from solenoid bracket and fuel filter.
  • Page 14 ACCORD The regulator mounts forward of the drivers side shock tower. STEP 1 Fabricate mounting brackets from cable brackets provided in kit using the templates in back of instructions. STEP 2 Remove bolts from existing cable bracket. Install mounting brackets as shown. Replace cable bracket.
  • Page 15 PRELUDE The regulator mounts forward of the drivers side shock tower. STEP 1 Fabricate mounting bracket from one cable bracket provided in kit using the template in back of instructions. STEP 2 Remove top right bolt on engine mounting bracket. Install regulator mounting bracket. Replace bolt and retighten.
  • Page 16 ROAD SPEED ACCORD and PRELUDE The road speed pick-up coil mounts to the passenger side of the transmission above the drive axle. STEP 1 Fabricate road speed pick-up coil mounting bracket from road speed pick-up coil bracket provided in the basic kit using template in back of instructions. Attach the pick-up coil to the bracket.
  • Page 17 CIVIC STEP 3...
  • Page 18 CIVIC The cruise control cable attaches to the throttle lever provided in adaptor package. STEP 1 Remove nut and lock washer from passenger's side of carburetor. Install throttle lever. Replace lock and nut, retighten. NOTE: Be careful not to cross thread the nut when retightening. STEP 2 Fabricate cable...
  • Page 19 ACCORD The cruise control cable attaches to the back of the accelerator pedal. Modify throttle bracket assembly provided in adaptor package using template in back STEP 1 of instructions. Pull carpet on drivers side floor back to gain access to area below accelerator pedal. STEP 2 STEP 3 Place lower left corner of throttle...
  • Page 20 \1/1 " Floorboard Cover Throttle bracket installed on Accord "P" Clamp wiNo. 10 screw and bead chain coupling w/jam nut...
  • Page 21 PRELUDE The cruise control cable attaches to the back of the accelerator pedal; STEP 1 Modify throttle bracket of instructions. STEP 2 Pull carpet on driver side floor back to gain access to area below accelerator pedal. Cut insulation away to expose accelerator assembly.
  • Page 22 STEP 4 Route cruise control cable behind engine to firewall. There is a rubber plug directly above the accelerator STEP 5 Attach cruise control cable to the throttle bracket assembly with a 114" tub clamp pro- vided in the basic kit. Be sure that the cable sleeve is on the cruise control cable. STEP 6 Secure the throttle...
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  • Page 52 To begin remove servo bracket and servo cable bracket from your Basic Kit. Using STEP 1. sketches provided, make your pick-up coil mounting bracket. The throttle bracket assembly (from adaptor kit) has been made to fit the Accord. If you are STEP 2.
  • Page 53 FRAME 3/8" FLAT WASHER...
  • Page 54 Remove existing diameter hole thru its center. See arrow. Route servo cable to this area, place above grom. met onto cable and pass servo cable thru firewall. Put grommet back into hole. ---\ " r--- ACCORD THROTTLE grommet and punch a 114" "...
  • Page 55 ACCORD TH ROTTLE HOOK-UP No.10-32 No.10-32 JAM NUT (2) BEAD CHAIN COUPLING EYELET TO BE FREE TO TURN Place 1/4" tube clamp onto servo cable. Use No. 10-32 x 1/2" screw and 3/16" washer to fasten clamp to bracket. SPLIT SLEEVE UNDER Run bead chain thru pulley and attach to bead chain coupling (on pedal).
  • Page 56 PRELUDE THROTTLE HOOK-UP Drill a 1 " hole in area shown Servo cable and wiring goes thru this side. Use grommet servo cable and wiring to fill hole. Grommet must be used to protect against sharp edges of metal cutting into servo cable and wiring. Removepa!:'1els (2) from lower and under dash to get room to see and work.
  • Page 57 PRELUDE THROTTLE HOOK-UP Place 1/4" tube clamp onto servo cable. Use No. 10-32 x 1/2" screw and 3/16" Helical spring lock washer to fasten clamp to bracket. Run bead chain thru pulley and attach to bead chain coupling (on pedal). Pull cable housing back until it just starts pulling on gas pedal.
  • Page 58 NOTE: On the standard automatic must be used along with the vacuum To Servo and 5 speed automatic with lock-up converter, reservoin VACUUM SCHEMATICS Vacuum Reservoir For Manual Transmission Vehicle Attach 1/4" female fully insulated terminal (sup- plied) to brown wire of wiring harness. Plug it into fuse panel as shown.
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