Honda TRX500FA 2006 Owner's Manual
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Honda TRX500FA 2006 Owner's Manual

Fourtrax foreman rubicon/with gpscape
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This manual should be considered a permanent part of the ATV and
should remain with the ATV when it is resold.
This Owner's Manual covers the
TRX500FA
and
TRX500FGA
models.
You may find descriptions of equipment and features that are not on
your particular model. All illustrations are based on the
TRX500FA
model.
This publication includes the latest production information available
before printing. Honda Motor Co., Ltd. reserves the right to make
changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written
permission.
The vehicle pictured on the front cover may not match your vehicle.
Honda Motor Co., Ltd. 2005

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  • Page 1 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission.
  • Page 2 2006 Honda TRX500FA/FGA FOURTRAX FOREMAN RUBICON/with GPScape OWNER’S MANUAL FOR OFF-ROAD USE ONLY This vehicle is designed and manufactured for off-road use only. USA only: It conforms to US EPA Noise Emission regulations, but does not conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations, and operation on public streets, roads, or highways is illegal.
  • Page 3 Introduction Congratulations on choosing your Honda ATV. When you own a Honda, you’re part of a worldwide family of satisfied customers people who appreciate Honda’s reputation for building quality into every product. Your Honda was designed as a recreational ATV for off-road use by one rider only.
  • Page 4 Honda dealer knows your ATV best and is dedicated to your complete satisfaction. Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important production information.
  • Page 5 A Few Words About Safety Your safety, and the safety of others, is very important. And operating this ATV safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
  • Page 6 A Few Words About Safety These signal words mean: You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be HURT if you don’t follow instructions.
  • Page 7 Contents These pages give an overview of the contents of your owner’s manual. The first page of each section lists the topics covered in that section. ATV Safety ..................Important safety information you should know, plus a look at the safety-related labels on your ATV.
  • Page 8 Contents Servicing Your Honda ..............Why your ATV needs regular maintenance, what you need to know before servicing your Honda, an owner maintenance schedule, and instructions for specific maintenance and adjustment items. Tips ....................How to store and transport your ATV and how to be an environmentally-responsible rider.

  • Page 10: Atv Safety

    ATV Safety This section presents some of the most important information and recommendations to help you ride your ATV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your ATV. Important Safety Information ..............

  • Page 11: Important Safety Information

    Important Safety Information Your ATV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding. There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual.
  • Page 12 Important Safety Information Ride Off-Road Only Your ATV is designed and manufactured for off-road use only. The tires are not made for pavement, and the ATV does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your ATV across.
  • Page 13 So don’t drink and ride, and don’t let your friends drink and ride either. Keep Your Honda in Safe Condition It’s important to keep your ATV properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base.

  • Page 14: Safety Labels

    Anyone who rides the vehicle should read and understand this information before riding. The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your Honda dealer for replacements. ATV Safety...
  • Page 15 Safety Labels USA only ATV Safety...
  • Page 16 Safety Labels ATV Safety...
  • Page 17 Safety Labels ATV Safety...

  • Page 18: Table Of Contents

    Instruments & Controls This section shows the location of all indicators and controls you would normally use before or while riding your ATV. The items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they will be most useful.
  • Page 19 Instruments & Controls Controls & Features ................30 Fuel Valve ..................30 Choke Knob ..................31 Ignition Switch ................. . 32 Shift Lever ..................33 Drive Mode Select Switch ..............34 2WD/4WD Select Switch ..............

  • Page 20: Operation Component Locations

    Operation Component Locations headlight dimmer switch parking brake headlight switch lock lever horn button (TRX500FGA Canada only) rear brake lever/ choke knob parking brake lever front brake lever gearshift ignition switch throttle lever switches 2WD/4WD select switch engine stop switch drive mode select switch start button shift lever...
  • Page 21 Operation Component Locations starting primer knob seat lock lever rear cargo rack front cargo rack flag pole bracket recoil starter rear brake pedal Instruments & Controls...
  • Page 22 Operation Component Locations fuel valve accessory socket trailer hitch utility box Instruments & Controls...

  • Page 23: Indicators & Displays

    Indicators & Displays The indicators and displays on your ATV keep you informed, alert you to possible problems, and make your riding safer and more enjoyable. Refer to the indicators frequently. Their functions are described on the following pages. TRX500 FA TRX500 FGA (5) (6) (5) (6)
  • Page 24 ) and remain on until you shift out of reverse or neutral. If one of these indicators does not come on when it should, have your Honda dealer check for problems. Display Check When the ignition switch is turned ON (...
  • Page 25 Lights when the drive mode is in the 4WD mode. The 4WD indicator blinks if there is a possible problem with the 2WD/4WD select system. See your Honda dealer as soon as possible. Lamp Check High oil/coolant Lights when engine oil and/or...
  • Page 26 Indicators & Displays Multi-function The display includes the following display functions. Display Check. Drive mode Shows the driving mode indicator (page Gear position Shows the gear position (page indicator Speedometer Shows riding speed. Fuel gauge Shows approximate fuel supply available (page Oil change Lights when specified maintenance indicator...
  • Page 27 Indicators & Displays Hourmeter/digital Selects display of the hourmeter or clock select button digital clock (pages 25 27 (TRX 500 FGA) This button also used to reset the oil change indicator (page GPS button This button is used to select the GPS (TRX 500 FGA) navigation mode.

  • Page 28: Multi-Function Display

    Indicators & Displays Multi-function Display The multi-function display ( ) includes the following functions: Drive mode indicator Speedometer Digital clock Gear position indicator Odometer Hourmeter Oil change indicator Tripmeter Fuel gauge The digital clock will reset if the battery is disconnected. (TRX500FGA only) The tripmeter will reset if the battery is disconnected.

  • Page 29: Drive Mode Indicator

    Indicators & Displays Drive Mode Indicator The drive mode indicator ( ) shows the selected drive mode when the ignition switch is in the ON ( ) position. The indicator shows: LOW, D1, D2, and ESP (page LOW indicator will be displayed when the shift lever is in LOW (L) in the ESP mode.

  • Page 30: Gear Position Indicator

    Indicators & Displays Gear Position Indicator The gear position indicator ( ) shows the gear position when the ignition switch is in the ON ( ) position. The indicator displays: N for neutral, R for reverse, D for drive, L for low, and 1 5 for the five forward speed positions in the ESP mode.

  • Page 31: Oil Change Indicator

    Indicators & Displays Oil Change Indicator The oil change indicator ( ) appears in the display when the mileage or operating hours on your ATV approaches the oil change interval specified on the maintenance schedule. Reset the indicator after each oil change. To reset the indicator, press and hold both the odometer/tripmeter select button ( ) and RESET (digital clock/hourmeter select) button ( ) for more than 2 seconds.

  • Page 32: Odometer/Tripmeter

    Indicators & Displays Odometer/Tripmeter (For TRX500FA) The odometer/tripmeter display has two functions, odometer ( ) and tripmeter. The tripmeter has two sub modes, A ( ) and B ( ). The odometer registers total distance traveled in miles while the ignition switch is ON ( ).
  • Page 33 Indicators & Displays (For TRX500FGA) The odometer/tripmeter display has two functions: odometer ( ) and tripmeter ( ). The odometer registers total distance traveled in miles while the ignition is ON ( ). The tripmeter shows mileage per trip while the ignition is ON ( ).

  • Page 34: Hourmeter

    Indicators & Displays Hourmeter The hourmeter ( ) shows accumulated hours while the ignition is ON ( ). The hourmeter provides accurate service period information for initial and regular maintenance. (TRX500FGA only) To change the display from the digital clock to the hourmeter, press and release the hourmeter/digital clock select button ( ).

  • Page 35: Digital Clock

    Indicators & Displays Digital Clock Shows hour and minute while the ignition is ON ( ). To adjust the time, proceed as follows for TRX500FA Turn the ignition switch ON ( ). To put the clock in the adjust mode with the hour and minute display flashing, press and hold the adjust button ( ) for more than 2 seconds.
  • Page 36 Indicators & Displays (TRX500FGA only) To change the display from hourmeter to digital clock, press and release the hourmeter/digital clock select button ( ). To adjust the time manually, proceed as follows for TRX500FGA Turn the ignition switch ON ( ). Press and hold the hourmeter/digital clock select button for more than 2 seconds.
  • Page 37 Indicators & Displays Press the hourmeter/digital clock select button when the display reaches the desired hour appears. The minutes display will be flashing. To advance the minute display one unit at a time, press and release the plus button or minus button. To advance the minute display automatically, press and hold the plus button or minus button.

  • Page 38: Fuel Gauge

    The amount of fuel remaining when the flashing starts is approximately: 0.87 US gal (3.3 ) TRX500FA TRX500FGA (1) fuel gauge (2) segment RES All segments will flash, when the fuel gauge function is fails. See your Honda dealer. TRX500FA TRX500FGA Instruments & Controls...

  • Page 39: Controls & Features

    Controls & Features Fuel Valve LEFT SIDE (1) fuel valve The manual fuel valve ( ) is located on the left side under the fuel tank. The three-way fuel valve is used to control the flow of fuel from the fuel tank to the carburetor.

  • Page 40: Choke Knob

    Controls & Features Choke Knob CENTER OF HANDLEBAR (A) fully ON (1) choke knob (B) fully OFF The choke knob ( ) may be used when starting the engine. See page Instruments & Controls...

  • Page 41: Ignition Switch

    Controls & Features Ignition Switch The ignition switch ( ) is used for starting and stopping the engine (page ). Insert the key and turn it to the right for the ON ( position. Key Position Function ON ( Electrical circuits on. OFF ( No electrical circuits function.

  • Page 42: Shift Lever

    Controls & Features Shift Lever The shift lever ( ) has four positions: Low (L), Drive (D), Neutral (N), and Reverse (R). Shif ting Gears (page ) and Riding in Reverse (page LEFT SIDE OF FUEL TANK (1) shift lever Instruments &...

  • Page 43: Drive Mode Select Switch

    Controls & Features Drive Mode Select Switch The drive mode select switch ( ) has three positions, D1, D2, and ESP. Shif ting Gears page LEFT SIDE OF HANDLE COVER (1) drive mode select switch Instruments & Controls...

  • Page 44: 2Wd/4Wd Select Switch

    Controls & Features 2WD/4WD Select Switch Your ATV is equipped with a 2WD/4WD select switch, which permits a choice between the ‘‘2WD’’ and ‘‘4WD’’ drive modes. Select a drive mode that’s suitable for your riding. The 2WD/4WD select switch ( ) is located above the throttle lever. To select the drive mode, slide the 2WD/4WD select switch to the desired position.

  • Page 45: Start Button

    Controls & Features Start Button LEFT HANDLEBAR (1) start button START (2) engine stop switch The start button ( ) is used for starting the engine. Pushing the button in starts the engine. See Starting Procedure, page When the start button is pushed, the starter motor will crank the engine. The starter motor will not operate if the engine stop switch is in the OFF ) position when the start button is pushed.

  • Page 46: Headlight Switch

    Controls & Features Headlight Switch LEFT HANDLEBAR (1) headlight switch (2) headlight dimmer switch (3) horn button (TRX500FGA Canada only) The headlight switch ( ) is used to turn the headlights and assist headlight ON ( ) or OFF ( ).

  • Page 47: Starting Primer Knob

    Controls & Features Starting Primer Knob RIGHT SIDE (1) starting primer knob The starting primer knob ( ) is located on the carburetor float bowl. The knob may be used when starting the engine in extremely cold weather ( 15°C, 5°F). See Starting Procedure, page Recoil Starter...

  • Page 48: Throttle Lever

    Controls & Features Throttle Lever RIGHT HANDLEBAR (1) throttle lever (A) to open the throttle The throttle controls engine rpm (speed). To increase engine rpm, press the lever ( ) with your thumb. To reduce engine rpm, release pressure on the lever. The throttle will automatically return to the closed position (engine idle) when you remove your thumb.

  • Page 49: Gearshift Switch

    Controls & Features Gearshift Switch Two gearshift switches are used in the ESP (manual shift) mode. These switches are used to select the next higher or lower gear in the transmission. To operate, press the upshift switch ( ) to engage the next higher gear or press the downshift switch ( ) to engage the next lower gear.

  • Page 50: Front Brake Lever

    Controls & Features Front Brake Lever The front brake lever is used to slow or stop your ATV. To operate, pull the lever. For information on braking techniques, see page Rear Brake Lever The rear brake lever is used to slow or stop your ATV. To operate, pull the lever.

  • Page 51: Flag Pole Bracket

    Flag Pole Bracket RIGHT REAR (1) flag pole bracket Flag poles are optional equipment available from your Honda dealer. To mount a pole in the bracket ( ), follow the instructions that come with the flag pole kit. Flag poles are required in some riding areas. Check local regulations before riding.

  • Page 52: Trailer Hitch

    Controls & Features Trailer Hitch REAR (1) trailer hitch (2) ball The trailer hitch ( ) is located on the rear axle housing. To use the hitch, you’ll need a proper size ball ( ) as specified by the trailer manufacturer.

  • Page 53: Accessory Socket

    Controls & Features Accessory Socket LEFT FRONT (3) cap (1) accessory socket (2) assist headlight The accessory socket ( ) is attached to the left side under the assist headlight ( ). You can use the accessory socket to power a trouble light, spotlight, CB radio, or cell phone, etc.
  • Page 54 Controls & Features Be sure the engine is on and the headlights are turned off before using the accessory socket, otherwise you may drain the battery. The accessory socket’s rated capacity is DC 12V, 120 Watts (10A) or less. If you exceed this limit, you may blow a fuse. See If a Fuse Blows, page When you are done using an accessory, unplug it, and cover the socket...

  • Page 55: Utility Box

    Controls & Features Utility Box The utility box ( ) is located on the left side of the front fender. You may store small, lightweight items in the box. To open: Lift the D-ring ( ) on the quick-release fastener. Turn it counterclockwise until it releases.

  • Page 56: Gpscape System (Trx500Fga Only)

    GPScape System (TRX500FGA only) This section explains the GPScape navigation system. Instructions for the topics listed on this page are included. Introduction ................... 48 Important Safety Information .............. . 51 System Limitations ................52 System Start-up ..................53 Position Fix ..................

  • Page 57: Introduction

    Introduction Any location on Earth may be described by two positioning coordinates. These two coordinates, measured by degrees, minutes, and seconds, are: latitude longitude Latitudes are horizontal circles drawn around the Earth. The zero degree latitude (the equator) divides the globe into the Northern and Southern hemispheres.
  • Page 58 Introduction Longitudes, also called meridians, are vertical circles extended from the North Pole to the South Pole. The zero degree longitude, which passes through Greenwich, England, divides the Earth into the Eastern and Western hemispheres. The 180 degree longitude, half way around the planet, is the international date line.
  • Page 59 Introduction Your ATV GPScape System receives signals from the Global Positioning System (GPS), a U.S. government network that orbits the Earth, then uses those signals to calculate your current position as well as the distance and direction to other locations (destinations). In addition to latitude and longitude, GPScape also calculates altitude (above sea level).

  • Page 60: Important Safety Information

    Important Safety Information The GPScape System is designed to provide information to help you reach selected destinations. While this system provides the direction and distance to a destination, it does not provide an actual path. You must use your own observation of the terrain and good judgment in choosing a safe path to reach the destination.

  • Page 61: System Limitations

    System Limitations Your GPScape System uses signals from the Global Positioning System operated by the U.S. Department of Defense. For security reasons, certain inaccuracies are built into GPS that your navigation system must constantly compensate for. This can cause occasional positioning errors of up to several hundred feet.

  • Page 62: System Start-Up

    System Start-up Position Fix The GPScape System uses satellite information to compute your present position (called a position fix). Depending on the elapsed time since the ignition was last switched OFF ), there are three approximate response times for the system to acquire your position fix.

  • Page 63: System Failure To Display A Position Fix

    System Start-up System Failure to Display a Position Fix If the receiver does not get a position fix within about 8 minutes (flashing antenna mark ( ) as shown in the illustration), make sure there are no overhead obstructions (building, trees, canopy, etc.) and then perform the following: (1) antenna mark Turn the ignition switch OFF ( ).
  • Page 64 System Start-up Reconnect the negative ( ) terminal lead and install in the reverse order of removal. If you can not obtain a position fix after performing this procedure, see your Honda dealer. GPScape System...

  • Page 65: Satellite Status

    Satellite Status The satellite status indicates the amount of information received from GPS satellites in one of three possible categories: Display Status Not Usable The system is signaling (flashing antenna mark) that your position fix is not available. 2D Navigation The system has determined latitude and longitude, but is unable to determine altitude.
  • Page 66 Satellite Status If the GPS mark ( ) blinks as shown in the illustration. See your Honda dealer to check and restore the GPScape System. (2) GPS mark GPScape System...

  • Page 67: Gps Mode

    GPS Mode A waypoint is a geographical position (location) on the surface of the Earth. GPScape allows you to log up to 100 positions as navigational waypoints. You may then use GPScape to show you the direction of any selected waypoint, and how far you are from that waypoint via straight- line travel.
  • Page 68 GPS Mode The GPS mode ( ) shows the shortest distance to your selected waypoint. And, when your ATV is moving (one mph or faster), the GPS mode also displays an electronic arrow to indicate the direction to the selected waypoint. Push the GPS button ( ) to switch between the GPS mode and the other two modes: odometer and tripmeter.

  • Page 69: Gps Mode Display

    GPS Mode GPS Mode Display The GPS mode display ( ) includes the following functions: GPS Function Digital Readout waypoint number ( ) distance to waypoint ( ) ‘‘- - -’’ (3 digits for miles, and if applicable, tenths and hundredths, with a floating decimal) direction to waypoint ( ) The GPS mark ( ) appears in the display while the GPS mode is...

  • Page 70: Waypoint Number Display

    GPS Mode Waypoint Number Display A waypoint number appears in the display when the GPS mode is selected. You can store up to 100 waypoints, numbered from 0-99. To mark a waypoint, see page To select a waypoint number: To select a higher waypoint number, press and release the plus button ( ).

  • Page 71: Direction To Waypoint Display

    GPS Mode Direction to Waypoint Display The direction to waypoint display ( ) uses an electronic arrow to point to your destination. The display has 16 possible directions. While operating in reverse, GPS will continue to direct you as if your ATV is still moving in a forward direction.
  • Page 72 GPS Mode If the receiver loses a position fix (because of a large obstacle nearby or overhead), the direction to waypoint display will disappear as shown in the illustration and the antenna mark ( ) will flash. The distance to waypoint display will continue to display the last value shown before the loss of the position fix.

  • Page 73: Distance To Waypoint

    GPS Mode Distance to Waypoint The distance to waypoint ( ) display shows the straight line distance from your present location to the waypoint. The distance range display shows three numerals with a ‘‘floating’’ decimal: Range Display Less than 10 miles 0.01 9.99 10 miles up to 1,000 miles...

  • Page 74: Basic Waypoint Selection

    GPS Mode There are two methods for marking waypoints. Basic (to select your current position) Advanced (to input desired destinations) Basic Waypoint Selection To Mark Your Present Position: Turn the ignition switch ON ( ). Use the GPS button to select the GPS mode. To select a higher waypoint number ( ), press and release the plus button ( ).
  • Page 75 GPS Mode Within 5 seconds, to mark your present position, tap (do not hold) the WP button. (The waypoint will not be set unless the WP button is pressed a second time. Do not hold the WP button down. This will cause the system to transition to the advanced waypoint entry procedure.) The direction to waypoint display ( ) will light as shown in the...

  • Page 76: Advanced Waypoint Selection

    GPS Mode Advanced Waypoint Selection Advanced Latitude & Longitude Entry Sequence latitude - -° longitude - -° (degrees) (degrees) - -’ - -’ (minutes) (minutes) (seconds) (seconds) .-’’ .-’’ (tenths of (tenths of second) second) To input a waypoint value using latitude and longitude coordinates: (1) waypoint number (4) WP button (2) plus button...
  • Page 77 GPS Mode Turn the ignition switch ON ( ). Use the GPS button to select the GPS mode. To select a higher waypoint number ( ), press and release the plus button ( ). To select a lower waypoint number, press and release the minus button ( ).
  • Page 78 GPS Mode To select your entry: To increase, tap the plus button. To decrease, tap the minus button. To fast change in units of 10, press and hold the plus button (to increase) or the minus button (to decrease) until the desired entry appears.
  • Page 79 GPS Mode To enter the displayed tenths of a second in the system, tap (do not hold) the WP button until LON appears above the WP mark. The compass direction indicator will flash Eastern Longitude ( ) or Western Longitude ( (To switch to the other hemisphere, press either the plus or minus button.) (12)

  • Page 80: Determining The Coordinates Of Your Current Position

    GPS Mode To Change the Coordinates f or an Existing Waypoint Number: Follow steps under Advance Waypoint Selection (page ) and ‘‘overwrite’’ your previous waypoint. To Delete the Coordinates f or an Existing Waypoint Number: Follow steps under Advance Waypoint Selection (page Within 5 seconds, press and hold the GPS button and WP button for about 2 seconds.

  • Page 81: Compass Direction Indicator

    Compass Direction Indicator The compass direction indicator does not appear when the system is in the GPS mode. Instead, you will see the direction to waypoint arrow as long as your ATV is moving (one mph or faster). The compass direction indicator ( ) shows the heading of your ATV when the system is in the odometer or tripmeter mode as long as your ATV is moving (one mph or faster).
  • Page 82 Compass Direction Indicator If the receiver loses a position fix (because of a large obstacle nearby or overhead), the compass direction indicator will disappear as shown in the illustration and the antenna mark ( ) will flash. (2) antenna mark If the receiver reacquires a position fix, the compass direction indicator will appear as shown in the illustration.

  • Page 83: Automatic Clock Adjustment

    Automatic Clock Adjustment Your ATV digital clock has an automatic adjustment function when the system’s satellite status is 3D Navigation (page The system will adjust the digital clock display after receiving the basic UT (universal time, formerly referred to as Greenwich Mean Time) and then calculating your local time.

  • Page 84: Before Riding

    Before Riding Before each ride, you need to make sure you and your Honda are both ready to ride. To help get you prepared, this section discusses how to evaluate your riding readiness, what items you should check on your ATV, and adjustments to make for your comfort, convenience, or safety.

  • Page 85: Are You Ready To Ride

    Are You Ready to Ride? Before you ride your ATV for the first time, we urge you to: Read this owner’s manual and the labels on your ATV carefully. Make sure you understand all the safety messages. Know how to operate all the controls. Before each ride, be sure: You feel well and are in good physical and mental condition.
  • Page 86 Are You Ready to Ride? An open-face helmet offers some protection, but a full-face helmet offers more. Regardless of the style, look for a DOT (Department of Transportation) sticker in any helmet you buy (USA only). Always wear a face shield or goggles to protect your eyes and help your vision. Operating this ATV without wearing an approved motorcycle helmet, eye protection, and protective clothing could increase your...

  • Page 87: Rider Training

    Beginning and inexperienced operators should complete the certified training course offered by Honda. They should then regularly practice the skills learned in the course and the operating techniques described in the owner’s manual.

  • Page 88: Age Recommendation

    Are You Ready to Ride? Age Recommendation The minimum recommended age for this ATV model is 16. For safety, never let children under 16 years old operate this vehicle. A child using an ATV that is not recommended for their age could lose vehicle control while riding, resulting in severe injury or death.

  • Page 89: No Alcohol Or Drugs

    Are You Ready to Ride? No Alcohol or Drugs Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol can impair your ability to operate an ATV safely. Likewise, drugs even if prescribed by a physician can be dangerous while operating an ATV.

  • Page 90: Is Your Atv Ready To Ride

    If your ATV has overturned or been involved in a collision, do not ride the vehicle until it has been inspected by your Honda dealer. There may be damage or other problems you cannot see. Improperly maintaining this ATV or failing to...
  • Page 91 Is Your ATV Ready to Ride? Fuel Check the level and add fuel (page ) if needed. Also make sure the fuel fill cap is securely fastened. Check for leaks. Tires Use a gauge to check the air pressure. Adjust if needed.
  • Page 92 Move the handlebar right and left and check that there is no excessive backlash. Remember, be sure to take care of any problem you find, or have your Honda dealer correct it before you ride. Before Riding...

  • Page 93: Load Limits & Guidelines

    Load Limits & Guidelines Your Honda was designed as a rider-only ATV. It was not designed to carry a passenger. It can carry cargo on the cargo racks, however, carrying cargo anywhere else or carrying a passenger could interfere with your balance and control of the ATV.

  • Page 94: Load Limits

    Load Limits & Guidelines Load Limits Following are the load limits for your ATV: There are limits to how much weight can be carried on your ATV and be pulled in a trailer. The following load limits apply to standard equipment only. Modifying your ATV, using non-standard equipment, or riding on terrain that is not flat and smooth could further reduce these limits.

  • Page 95: Loading Guidelines

    Load Limits & Guidelines Loading Guidelines Carrying cargo or pulling a trailer will affect how your ATV handles and greatly reduce its ability in accelerating, braking and making turns and other maneuvers. Be sure to observe the weight limits and follow these guidelines: Check that the tires are properly inflated.

  • Page 96: Accessories & Modifications

    Honda cannot test all other accessories, you must be personally responsible for proper selection, installation, and use of non-Honda accessories. Check with your Honda dealer for assistance and always follow these guidelines: Make sure the accessory does not obscure any lights, reduce ground clearance, limit suspension travel or steering travel, or interfere with operating any controls.

  • Page 97: Modifications

    Accessories & Modifications Modifications We strongly advise you not to remove any original equipment or modify your ATV in any way that would change its design or operation. Such changes could seriously impair your ATV’s handling, stability, and braking, making it unsafe to ride. We also advise you not to make any modifications or remove any equipment (such as the USDA qualified spark arrester or emission control system components) that would make your ATV illegal in your...

  • Page 98: Basic Operation & Riding

    Basic Operation & Riding This section gives basic riding instructions, including how to start and stop your engine, and how to use the throttle and brakes. It also provides important information on riding with cargo. To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page For information about carburetor adjustment for riding at high altitude, see page...
  • Page 99 Basic Operation & Riding Braking ....................111 Riding Your ATV ................113 Making Turns ................. . 113 Skidding or Sliding ................ . 115 Riding Up Hills ................116 Riding Down Hills ................120 Crossing or Turning on Hills or Slopes ..........

  • Page 100: Safe Riding Precautions

    Safe Riding Precautions Before riding your ATV for the first time, please review the ATV Saf ety section beginning on page 1, and the Bef ore Riding section beginning on page Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles.

  • Page 101: Keep Hands And Feet On Controls

    Safe Riding Precautions You should never ride your ATV on public streets, roads or highways, even if they are not paved. Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision. In many states it is illegal to operate ATVs on public streets, roads and highways.

  • Page 102: Control Speed

    Safe Riding Precautions (1) footpeg Control Speed Riding at excessive speed increases the chance of an accident. In choosing a proper speed, you need to consider the capability of your vehicle, the terrain, visibility and other operating conditions, plus your own skills and experience.

  • Page 103: Use Care On Unfamiliar Or Rough Terrain

    Safe Riding Precautions Use Care on Unfamiliar or Rough Terrain Before riding in a new area, always check the terrain thoroughly. Don’t ride fast on unfamiliar terrain or when visibility is limited. (It’s sometimes difficult to see obstructions like hidden rocks, bumps, or holes in time to react.) Failure to use extra care when operating this ATV on unfamiliar terrain could result in the ATV...

  • Page 104: Do Not Perform Stunts

    Safe Riding Precautions Never ride past the limit of visibility. Maintain a safe distance between your ATV and other off-road vehicles. Always exercise caution, and use extra care on rough, slippery and loose terrain. Failure to use extra care when operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in an accident, including an...

  • Page 105: Starting & Stopping The Engine

    Starting & Stopping the Engine Always follow the proper starting procedure described below. For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your ATV’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death.

  • Page 106: Starting Procedure

    Starting & Stopping the Engine Starting Procedure To restart a warm engine, follow the procedure for ‘‘High Air Temperature.’’ Normal Air Temperature 10° 35°C (50° 95°F) CENTER OF HANDLEBAR (1) choke knob (A) fully ON (B) fully OFF If the engine is cold, pull the choke knob ( ) up all the way to fully ON ( ) position.
  • Page 107 Starting & Stopping the Engine High Air Temperature 35°C (95°F) or above LEFT HANDLEBAR (1) start button Do not use the choke. With the throttle closed, press the start button ( ). Low Air Temperature 10°C (50°F) or below Follow the procedure for ‘‘Normal Air Temperature.’’...

  • Page 108: Flooded Engine

    Starting & Stopping the Engine Flooded Engine If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine: Leave the engine stop switch set to RUN ( Push the choke knob down all the way to fully OFF. Open the throttle fully.

  • Page 109: How To Stop The Engine

    Starting & Stopping the Engine How to Stop the Engine Normal Engine Stop To stop the engine, make sure the transmission is in neutral by checking that the neutral indicator lights, and turn the ignition switch OFF ( The engine stop switch should normally remain in the RUN ( position even when the engine is OFF.

  • Page 110: Using The Recoil Starter

    Pull the grip up briskly and fully. After the engine starts, allow the starter grip to return slowly. If the starter grip does not return smoothly (because of dirt in the assembly), see your Honda dealer. RIGHT SIDE (1) right side cover (2) recoil starter grip Basic Operation &...

  • Page 111: Shifting Gears

    Shifting Gears Your ATV has four shift lever positions: Neutral (N), Drive (D), Low (L), and Reverse (R). Neutral (N) Use neutral when you start the engine, or if it is necessary to stop briefly with the engine idling. Drive (D) Use this position for normal riding.
  • Page 112 Shifting Gears Low (L) Use this position to get more power when climbing, and for maximum engine braking when going down steep hills. When the gearshift lever is in the low (L) position, you can select the automatic shift mode (D1/D2) or the manual shift mode (ESP).
  • Page 113 Shifting Gears The shift lever ( ) is located on the left side of the fuel tank. To shift the shift lever, bring the ATV to a complete stop. If the shif t lever is moved while the vehicle is moving, the sub- transmission may be damaged.
  • Page 114 Shifting Gears The drive mode select switch ( ) is located on the left side of the handle cover. To select the drive mode, bring the ATV to a complete stop and turn the drive mode select switch. The mode will not change if the switch is operated while the vehicle is moving.
  • Page 115 Shifting Gears Two gearshift switches are located next to the left handlebar grip: upshift ( ) and downshift ( To upshift the transmission, press the upshift switch ( ) once. To downshift the transmission, press the downshift switch ( ) once. UPSHIFTING SEQUENCE DOWNSHIFTING SEQUENCE (4) upshift switch...
  • Page 116 Shifting Gears After starting the engine and letting it warm up, follow these procedures: With the throttle closed, select the drive mode and shift the shift lever by pressing the release button. If the vehicle won’t shift easily into D or L, rock the vehicle slightly while moving the lever.
  • Page 117 Shifting Gears Learning when to shift gears in Manual Shift (ESP) Mode comes with experience. Keep the following tips in mind: As a general rule, shift while moving in a straight line. Close the throttle completely before shifting. Improper shifting may damage the engine, transmission, and drive train.

  • Page 118: Riding In Reverse

    Riding in Reverse If you need to ride in reverse, make sure the area behind you is clear and only operate the ATV at low speed. Improperly operating in reverse could cause you to hit an obstacle or person behind you, resulting in serious injury.
  • Page 119 Riding in Reverse To stop, close the throttle and gradually apply both the front and rear brakes. Do not abruptly apply the rear brake by itself. To shift out of reverse and into neutral, shift the shift lever into ‘‘N’’ (Neutral) gear.

  • Page 120: Braking

    Braking Your ATV is equipped with disc brakes on both front wheels which are hydraulically activated by operating the right brake lever. A single drum brake on the rear axle housing is mechanically activated by depressing the brake pedal or operating the left brake lever. Although the front and rear brakes have separate controls, all four wheels are interconnected when your ATV is in the 4WD mode.
  • Page 121 Braking Your ability to brake in a turn and to brake hard in an emergency situation are important riding skills. When descending a long, steep grade, use engine compression braking by downshifting (in the ESP mode), with intermittent use of both brakes. Continuous brake application can overheat the brakes and reduce their effectiveness.

  • Page 122: Riding Your Atv

    Riding Your ATV Making Turns Learn how to turn your ATV properly. Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns. Turning improperly can make the ATV to go out of control, causing a collision or overturn.
  • Page 123 Riding Your ATV Lean your body to the inside of a turn and forward. To make a turn on level ground: Steer the handlebar and lean your body toward the inside of the turn. Leaning helps balance the vehicle, and it feels more comfortable.

  • Page 124: Skidding Or Sliding

    Riding Your ATV Skidding or Sliding The terrain surface can be a major factor affecting turns. Skidding during a turn is more likely to occur on slippery surfaces, such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control.

  • Page 125: Riding Up Hills

    Riding Your ATV Riding Up Hills The ATV’s ability to safely climb hills largely depends on the rider’s skill and judgment. Begin by practicing on smooth, gentle slopes. As you gain experience, you’ll learn the hazards and your own limitations. You may then proceed to ride on more difficult terrain.
  • Page 126 Riding Your ATV Shift weight forward when climbing hills. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. To climb a hill, take a running start in an appropriate gear and speed for the conditions.
  • Page 127 Riding Your ATV Stalling the ATV and/or Rolling Backwards: If you incorrectly estimate climbing capability or terrain conditions, the ATV may not have enough power or traction to continue uphill. If this happen, the ATV can stall and/or roll backwards. Stalling, rolling backwards or improperly dismounting while climbing a hill could result in the ATV overturning.
  • Page 128 Riding Your ATV What to do after the ATV has stalled or rolled backwards: If the hill is too steep or too slippery, or if you have any doubt whether you can safely walk the ATV back down the hill, leave the vehicle where it is and get help.

  • Page 129: Riding Down Hills

    Riding Your ATV Riding Down Hills It’s usually advisable to descend hills with the ATV pointed straight downhill. Avoid angles that would cause the vehicle to lean sharply to one side. Going down a hill improperly could cause loss of control or cause the ATV to overturn. Always follow proper procedures for going down hills as described in this owner’s manual.

  • Page 130: Crossing Or Turning On Hills Or Slopes

    Riding Your ATV When you’ve selected a safe downhill path, shift into a lower gear (in the ESP mode), shift your weight back with your arms extended and braced against the handlebar, then go down slowly with the throttle closed. Use mainly the rear brake to control speed.
  • Page 131 Riding Your ATV Crossing Hills or Slopes To maintain balance and stability when riding across a slope, you need to shift weight toward the uphill side of the vehicle. To do this, move your body off the center of the seat and lean toward the uphill side.

  • Page 132: Riding Over Obstacles

    Riding Your ATV Riding Over Obstacles Before operating in a new area, check for obstacles. Watch out for bumps, rain ruts, potholes and other obstacles in the terrain. When you approach any obstacle, reduce your speed and be prepared to stop. Never try to ride over large obstacles, such as large rocks or fallen logs.

  • Page 133: Riding Through Water

    Riding Your ATV Riding Through Water Your ATV is designed to travel through water up to approximately 10 inches deep. Before crossing a stream, make sure the water is not too deep or flowing too fast. The ATV tires have some ability to float. Operating this ATV through deep or fast-flowing water may cause a loss of traction and loss of control, which could lead to an accident.

  • Page 134: Parking

    Parking Look for level parking area. Make sure the ground surface is firm. After bringing your ATV to a stop, hold the brakes while you shift into neutral. Set the parking brake. Turn the ignition switch OFF ( If you’re through riding for the day, turn the fuel valve OFF. If it is necessary to start the engine when your ATV is stopped on a grade in gear, rock the vehicle back and forth to allow shifting the transmission into neutral.
  • Page 135 Basic Operation & Riding...

  • Page 136: Servicing Your Honda

    Maintenance, replacement or repair of the emission control devices and systems may be performed by any ATV repair establishment or individual using parts that are ‘‘certified’’ to EPA standards. Bef ore You Service Your Honda The Importance of Maintenance ............
  • Page 137 Servicing Your Honda Service Procedures Fluids & Filters Fuel ..................... 143 Engine Oil & Filter ................146 Gear Case Oil ..................155 Differential Oil ..................157 Coolant ....................159 Air Cleaner ..................163 Engine Throttle ....................

  • Page 138: The Importance Of Maintenance

    Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine repair. If your ATV overturns or is involved in a crash, be sure your Honda dealer inspects all major parts, even if you are able to make some repairs.

  • Page 139: Maintenance Safety

    Other tasks that are more difficult and require special tools are best performed by professionals. Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic. Instructions are included in this manual only to assist in emergency service.

  • Page 140: Important Safety Precautions

    Keep cigarettes, sparks, and flames away from all fuel-related parts. Remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new genuine Honda parts or other equivalents for repair and replacement.

  • Page 141: Maintenance Schedule

    Other items involve more extensive procedures and may require special training, tools, and equipment. We recommend that you have your Honda dealer perform these tasks unless you have advanced mechanical skills and the required tools and equipment.
  • Page 142 ) may require more technical information and tools. Consult your Honda dealer. Should be serviced by your Honda dealer, unless you have the proper tools and service data and are mechanically qualified. Refer to the official Honda Service Manual (page In the interest of safety, we recommend these items be serviced only by your Honda dealer.

  • Page 143: Maintenance Procedures

    ENGINE IDLE SPEED RADIATOR COOLANT NOTE 3 COOLING SYSTEM NOTE 2 Should be serviced by your Honda dealer, unless you have the proper tools and service data and are mechanically qualified. Refer to the official Honda Service Manual (page Servicing Your Honda...
  • Page 144 HOLDER BEARINGS STEERING SYSTEM Should be serviced by your Honda dealer, unless you have the proper tools and service data and are mechanically qualified. Refer to the official Honda Service Manual (page In the interest of safety, we recommend these items be serviced only by your Honda dealer.

  • Page 145: Maintenance Record

    Miles (km) or ODO or Date Performed Notes hours HOUR 100 (150) or 600 (1,000) or 1,200 (2,000) or 1,800 (3,000) or 2,400 (4,000) or 3,000 (5,000) or 3,600 (6,000) or 4,200 (7,000) or 4,800 (8,000) or Servicing Your Honda...

  • Page 146: Maintenance Component Locations

    Maintenance Component Locations choke knob front brake fluid reservoir rear brake lever/ parking brake lever front brake lever throttle lever fuel fill cap Servicing Your Honda...
  • Page 147 Servicing Your Honda...
  • Page 148 (TRX500FGA Canada only) owner’s manual air pressure gauge fuel valve tool kit spark arrester spark plug gear case oil filler cap gear case oil drain bolt engine oil drain bolt front brake caliper Servicing Your Honda...

  • Page 149: Tool Kit

    The tools in the kit are sufficient to perform routine maintenance and simple repairs. Any extensive work requiring additional tools should be performed by your Honda dealer. The tool kit includes the following items: standard/Phillips screwdriver screwdriver handle...

  • Page 150: Owner's Manual Storage

    ( ) and fastened with the rubber band ( ). Be careful not to flood this area when washing your ATV. REAR (5) air pressure gauge (1) owner’s manual (6) plastic bag (2) storage compartment (7) rubber band (3) rear cargo rack (4) rubber strap Servicing Your Honda...

  • Page 151: Seat Removal

    Slide the seat ( ) back and lift it. Installation Insert the prongs ( ) into the hooks ( ) on the frame and press the studs ( ) into the grommets ( ). Press down on the seat until locks. Servicing Your Honda...

  • Page 152: Fuel

    If pinging or spark knock occurs at a steady engine speed under normal load, change brands of gasoline. If pinging or spark knock persists, consult your Honda dealer. Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt, dust, or water in the fuel tank.
  • Page 153 ON position after refueling to avoid running out of fuel with no reserve. Refueling Procedure Refer to Saf ety Precautions on page (1) fuel fill cap (3) handlebar cover hole (2) breather tube (4) filler neck Servicing Your Honda...
  • Page 154 After refueling, turn the fuel fill cap clockwise until it clicks. Insert the breather tube into the handlebar cover hole. If the fuel valve was set to RES, turn the fuel valve ON. If you replace the fuel fill cap, use only a genuine Honda replacement part. Servicing Your Honda...

  • Page 155: Engine Oil & Filter

    Change the engine oil as specified in the maintenance schedule on page . When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule. Servicing Your Honda...
  • Page 156 Pro Honda GN4 or HP4 (without molybdenum additives) 4-stroke oil (USA & Canada), or Honda 4-stroke oil (Canada only), or an equivalent motorcycle oil Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving on the circular API service label.
  • Page 157 There are two classes: MA and MB. Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification. (1) code number of the sales company of the oil (2) oil classification Servicing Your Honda...
  • Page 158 ( ) on the dipstick. Do not over fill. Reinstall the oil filler cap and dipstick. Proceed to the oil level check. RIGHT SIDE (1) dipstick (3) oil filler cap (2) tip mark (4) lower level mark (cont’d) Servicing Your Honda...
  • Page 159 Reinstall the oil filler cap and dipstick. Running the engine with an improper oil level can cause serious engine damage. RIGHT SIDE (1) dipstick (3) upper level mark (2) oil tank (4) lower level mark (5) oil filler cap Servicing Your Honda...
  • Page 160 Your ATV’s oil filter has very specific performance requirements. Use a new genuine Honda oil filter specified for your model or a filter of equal quality. Using the wrong oil f ilter may result in leaks or premature engine damage.
  • Page 161 (1) drain plug (oil tank) (3) sealing washer (2) drain plug (crankcase) Install a New Engine Oil Filter: Remove the engine guard ( ) by removing the mount bolts ( ). UNDER ENGINE (4) engine guard (5) bolts Servicing Your Honda...
  • Page 162 Check the O-rings ( ) are in good condition and then insert a new oil filter to the oil filter cover. Use only the Honda genuine oil filter or a filter of equivalent quality specified for your model. Using the wrong Honda filter or a non- Honda filter which is not of equivalent quality may cause engine damage.
  • Page 163 Add the recommended oil up to the upper level mark. (Do not overfill.) Reinstall the oil filler cap and dipstick. Check that there are no oil leaks. If a torque wrench is not used for installation, see your Honda dealer as soon as possible to verify proper assembly. Servicing Your Honda...

  • Page 164: Gear Case Oil

    Oil Recommendation type hypoid gear oil viscosity (weight) SAE 80 suggested oil Honda shaft drive oil or equivalent Changing Oil Refer to Saf ety Precautions on page Changing the oil with the gear case at normal operating temperature to assure complete and rapid draining.
  • Page 165 Install the oil filler cap and oil level check bolt with a new sealing washer. REAR (1) oil drain plug (4) oil level check bolt (2) oil filler cap (5) oil level check hole (3) sealing washer Servicing Your Honda...

  • Page 166: Differential Oil

    Oil Recommendation type hypoid gear oil viscosity (weight) SAE 80 suggested oil Honda shaft drive oil or equivalent Changing Oil Refer to Saf ety Precautions on page Changing the oil with the differential at normal operating temperature to assure complete and rapid draining.
  • Page 167 Make sure the oil level is at the lower edge of the oil filler inspection hole ( ). Install the oil filler cap. FRONT (1) oil drain plug (3) sealing washer (2) oil filler cap (4) oil filler inspection hole Servicing Your Honda...

  • Page 168: Coolant

    Maintaining the coolant will allow the cooling system to work properly and prevent freezing, overheating, and corrosion. Coolant Recommendation Use Pro Honda HP coolant or an equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines. Check the antifreeze container label.
  • Page 169 LOWER ( ) level marks. If the reserve tank is empty, or if coolant loss is excessive, check for leaks and see your Honda dealer for repair. Remove the reserve tank cap ( ). Always add coolant to the reserve tank. Do not attempt to add coolant by removing the radiator cap.
  • Page 170 Refer to Saf ety Precautions on page Coolant should be replaced by your Honda dealer, unless you have the proper tools and service data and are mechanically qualified. Refer to the official Honda Service Manual (page Removing the radiator cap while the engine is hot can cause the coolant to spray out, seriously scalding you.
  • Page 171 Check the air passages for clogging or damage. Remove insects, mud, or any obstruction with low water pressure. Have the radiator checked by your Honda dealer if the air flow is restricted over more than 20% of the radiator surface.

  • Page 172: Air Cleaner

    Your ATV’s air cleaner has very specific performance requirements. Use a new genuine Honda air cleaner specified for your model or an air cleaner of equal quality. Using the wrong air cleaner may result in premature engine damage.
  • Page 173 Remove the seat by pulling the seat lock lever ( ) up (page UNDER SEAT (1) seat lock lever (3) air cleaner housing cover (2) retainer clips Unlatch the retainer clips ( ). Remove the air cleaner housing cover ( ). Servicing Your Honda...
  • Page 174 Replace the air cleaner and/or sub air cleaner if it is damaged. UNDER SEAT (10) (11) (8) air cleaner (4) element holder (9) air cleaner body (5) screw (10) sub air cleaner (6) air cleaner assembly (11) air cleaner joint (7) clamp (cont’d) Servicing Your Honda...
  • Page 175 Pour clean Pro Honda Foam Filter Oil or an equivalent (Canada: Honda Foam Filter Oil or an equivalent) over the entire surface of the air cleaner. Use both hands to evenly spread the oil into the air cleaner.
  • Page 176 Air Cleaner Dust Cover UNDER SEAT (1) dust cover (2) breather joint Do not push the dust cover ( ) too far into the breather joint ( ). If the dust cover is dirty, clean it. Servicing Your Honda...
  • Page 177 (3) air cleaner housing (2) clip Remove the drain tube ( ) by removing the clip ( ) under the air cleaner housing ( ). Drain the deposits. Reinstall the drain tube, securing it with the clip. Servicing Your Honda...

  • Page 178: Throttle

    Loosen the lock nut ( ). Turn the adjuster to obtain the correct freeplay. Tighten the lock nut and reinstall the sleeve. After adjustment, check for smooth operation of the throttle lever from fully closed to fully open in all steering positions. Servicing Your Honda...
  • Page 179 If the cable is kinked or chafed, have it replaced. Check the cables for tension or stress in all steering positions. Lubricate the cables with a commercially-available cable lubricant to prevent premature wear and corrosion. Servicing Your Honda...

  • Page 180: Carburetor Choke Cable & Knob

    (1) choke cable (2) choke knob Check the condition of the choke cable ( ). Check the operation of the choke knob ( ). If the cable is damaged or kinked, have it replaced by your Honda dealer. Servicing Your Honda...

  • Page 181: Engine Idle Speed

    Engine Idle Speed The best way to assure proper carburetion is to see your Honda dealer for regularly scheduled servicing, including carburetor adjustment. Remember, idle speed adjustment is not a ‘‘cure-all’’ for other problems in your engine’s fuel-delivery system. Adjusting the idle will not compensate for a fault elsewhere.

  • Page 182: Spark Plug

    Use only a ‘‘wire-type feeler gauge’’ to check the spark plug gap if necessary. To prevent damaging the iridium coating of the center electrode, never use a ‘‘leaf-type feeler gauge.’’ Servicing Your Honda...
  • Page 183 ( ). If the gauge fits in the gap, replace the plug with a new one. UNDER SEAT (1) screw (4) rubber cover (2) clip (5) spark plug cap (3) resonance chamber (6) spark plug gap Servicing Your Honda...
  • Page 184 If a plug is too tight, the threads may be damaged. Reinstall the spark plug cap. Take care to avoid pinching any cables or wires. Install the remaining parts in the reverse order of removal. Servicing Your Honda...

  • Page 185: Valves

    For those who are mechanically proficient and have the proper tools, instructions on adjusting valve clearances are given in the official Honda Service Manual. All others should have valves adjusted by your Honda dealer. Servicing Your Honda...

  • Page 186: Spark Arrester

    Allow the engine and muffler to cool. Remove the bolts ( ), the spark arrester ( ), and the gasket ( ) from the muffler ( ). REAR (1) bolts (3) gasket (2) spark arrester (4) muffler (cont’d) Servicing Your Honda...
  • Page 187 Be careful to avoid damaging the spark arrester screen. The spark arrester must be free of breaks and holes. Replace, if necessary. Check the gasket. Replace, if necessary. Install the spark arrester and the gasket in the muffler and tighten the bolts securely. Servicing Your Honda...

  • Page 188: Suspension (Trx500Fga Canada Only)

    The suspensions can be adjusted for rider weight and riding conditions by changing the spring pre-load. Do not attempt to disassemble, service, or dispose of the damper; see your Honda dealer. The instructions found in this owner’s manual are limited to adjustments of the shock assembly only. Servicing Your Honda...
  • Page 189 (3) screwdriver handle (2) standard/Phillips screwdriver The spring pre-load adjuster ( ) has 5 positions for different load or riding conditions. Use the standard/Phillips screwdriver ( ) and screwdriver handle ( ) to adjust the shock spring pre-load. Servicing Your Honda...
  • Page 190 Make sure that both shock absorbers are adjusted to the same position. Always adjust the shock absorber position in sequence (1-2-3-4-5 or 5- 4-3-2-1). Attempting to adjust directly from 1 to 5 or 5 to 1 may damage the shock absorber. Servicing Your Honda...

  • Page 191: Brakes

    Honda DOT 4 Brake Fluid The recommended brake fluid is Honda DOT 4 Brake Fluid, or any brake fluid of equal quality and performance. Use fresh brake fluid from a sealed container. Be sure to read the label before opening the sealed container.
  • Page 192 Do not add or replace brake fluid, except in an emergency. If you do add fluid, have your Honda dealer check the system as soon as possible. Brake f luid can damage plastic and painted surf aces. Handle with care.
  • Page 193 Other Inspections Make sure there are no fluid leaks. Check for deterioration or cracks in the hoses and fittings. If the hoses are worn or cracked, have them replaced by your Honda dealer. Servicing Your Honda...
  • Page 194 Check the wear indicator ( ). Remove the front wheels (page If the wear indicator aligns with the reference mark ( ), both pads must be replaced, see your Honda dealer for this replacement. Always inspect each pad of the right and left front brake calipers.
  • Page 195 Measure the distance the rear brake pedal ( ) moves before the brake starts to take hold. Freeplay, measurement at the tip of the end of the pedal, should be: 9/16 13/16 in (15 20 mm) If necessary, adjust to the specified range. Servicing Your Honda...
  • Page 196 Turn the brake pedal adjusting nut ( ), located on the brake operating rod at the rear of the frame. Make sure the cutout on the adjusting nut is properly seated on the brake arm pin ( ). Servicing Your Honda...
  • Page 197 Measure the distance the rear brake lever/parking brake lever ( ) moves before the brake starts to take hold. Freeplay, measurement at the tip of the end of the brake lever, should be: 9/16 13/16 in (15 20 mm) If necessary, adjust to the specified range. Servicing Your Honda...
  • Page 198 ( ). Other Inspections Check that the rear brake lever and brake pedal assemblies are positioned properly and the securing bolts are tight. Make sure that the brake cables, brake arm, spring, and fasteners are in good condition. Servicing Your Honda...
  • Page 199 ( ). Replace the brake shoe if the arrow aligns with the reference mark ( ) on the brake panel upon full application of the brake. If replacement is necessary, see your Honda dealer. Servicing Your Honda...
  • Page 200 . Adjustment is done by turning the adjusting nut ( ). Turn the nut in direction ( ) if the switch operates too late and in direction ( ) if the switch operates too soon. RIGHT SIDE (1) brakelight switch (2) adjusting nut Servicing Your Honda...
  • Page 201 Make sure the engine is off and the parking brake is set. Remove the rear brake drain bolt ( ) from the bottom of the rear brake cover. If any water drains, the brake seals must be replaced by your Honda dealer as soon as possible. Servicing Your Honda...

  • Page 202: Tires

    Always select your riding area with care. The following pages give detailed information on how and when to check your air pressure, how to inspect your tires for wear and damage, and our recommendations for tire repair and replacement. Servicing Your Honda...
  • Page 203 Overinflated tires make your ATV ride harshly, are more prone to damage from surface hazards, and wear unevenly. Make sure the valve stem caps are secure. If necessary, install a new cap. Servicing Your Honda...
  • Page 204 0.28 kgf/cm ) MINIMUM 3.2 psi (22 kPa , 3.2 psi (22 kPa , PRESSURE 0.22 kgf/cm ) 0.22 kgf/cm ) 3.6 psi (25 kPa , 3.6 psi (25 kPa , RECOMMENDED PRESSURE 0.25 kgf/cm ) 0.25 kgf/cm ) Servicing Your Honda...
  • Page 205 Cuts, slits, or cracks in the tires. Replace the tire if you can see fabric or cord. Nails or other foreign objects embedded in the side of the tire or tread. Excessive tread wear. Servicing Your Honda...
  • Page 206 ( ). For best performance, you should replace a tire before the tread depth at the center reaches the following limits: front 3/16 in (4 mm) rear 3/16 in (4 mm) Servicing Your Honda...

  • Page 207: Tire Repair

    If you choose to have a tire repaired, be sure the repair work is performed by a professional. If you have a tire professionally repaired at a non-Honda facility, we recommend that you have the work checked by your Honda dealer.
  • Page 208 When you replace a tire, remember: Have the tire replaced by your Honda dealer if possible. If you have a tire professionally replaced at a non-Honda facility, we recommended that you have the work checked by your Honda dealer. Servicing Your Honda...

  • Page 209: Engine Guard & Skid Plates

    Maintenance Schedule. Have the engine guard and skid plates replaced if they are cracked or damaged. If the guard and plate bolts are loose, tighten them securely. Servicing Your Honda...

  • Page 210: Driveshaft Boots

    Driveshaft Boots Refer to Saf ety Precautions on page FRONT (1) driveshaft boots Check the rubber driveshaft boots ( ) for damage or leaking grease. If necessary, have your Honda dealer replace them. Servicing Your Honda...

  • Page 211: Battery

    If you plan to store your ATV, see Battery Storage, page If your battery seems weak and/or is leaking electrolyte (causing slow starting or other electrical problems), see your Honda dealer. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds.
  • Page 212 A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you. Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance. Servicing Your Honda...
  • Page 213 Remove the rubber band ( ) by releasing the ring ( ). Disconnect the negative ( ) terminal lead ( ) from the battery ( ) first, then disconnect the positive ( ) terminal lead ( ). Remove the battery. Servicing Your Honda...
  • Page 214 Slow charge the battery (see following section) once every 30 days. Installation Reinstall in the reverse order of removal. Be sure to connect the positive ( ) terminal first, then the negative ( ) terminal. Check all bolts and other fasteners are secure. Servicing Your Honda...

  • Page 215: Battery Charging

    However, do not intentionally leave the charger connected longer than the time period recommended in the charger’s instructions. Avoid using an automotive-type battery charger. An automotive charger can overheat an ATV battery and cause premature damage. Servicing Your Honda...

  • Page 216: Appearance Care

    Appearance Care Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent cleaning also identifies you as an owner who values his ATV. A clean ATV is also easier to inspect and service. General Recommendations Refer to Saf ety Precautions...
  • Page 217 As a precaution, ride your ATV at a slow speed and apply the brakes several times. This will help dry the brakes and restore normal braking performance. If the inside of the headlight lens appears clouded immediately after washing, it should clear after a few minutes of riding. Servicing Your Honda...
  • Page 218 Brake dust. necessary, rub with a sponge. Rinse and dry. Apply a spray cleaner/polish and wipe with a non-abrasive cloth. Dull, corroded chrome Apply a high quality chrome/ or aluminum. aluminum polish and wipe with a non-abrasive cloth. Servicing Your Honda...
  • Page 219 After washing, rinse with plenty of water and dry with a clean cloth. Then apply a mild, commercially-available spray cleaner/polish or wax. For stained or dull-looking wheels, use a quality chrome/aluminum polish to restore the finish. Servicing Your Honda...
  • Page 220 Apply the polish or wax according to the instructions on the container. If a surface on your ATV is chipped or scratched, your Honda dealer has touch-up paint to match your ATV’s color. Be sure to use your ATV’s color code (page ) when you buy touch-up paint.
  • Page 221 Servicing Your Honda...

  • Page 222: Tips

    Tips Here’s helpful advice on how to prepare for an off-road adventure, how to transport and store your Honda, and how to be an environmentally responsible ATV owner. Preparing for a Ride ................214 What to Take to the Riding Area ...........

  • Page 223: Preparing For A Ride

    Preparing for a Ride A safe and enjoyable ride begins with good planning and preparation. Always ride with at least one other person in case you have trouble, and let someone know where you’re going and when you expect to return. Before riding in an unfamiliar area, find out in advance if you need special permits, get maps so you can study the terrain, and talk to other riders who know the area.

  • Page 224: What To Take On The Trail

    Preparing for a Ride What to Take on the Trail What you take with you during a ride depends on the kind of terrain, how long you expect to ride, how far you might go from your base camp or help, and how experienced you or your companions are in making repairs.

  • Page 225: Transporting Your Honda

    Transporting Your Honda Do not tow your ATV behind a car or other vehicle. When you transport your ATV, we recommend that you carry the vehicle in its normal operating position (on all four wheels). Do not incline the vehicle upright on its rear end. This can damage the vehicle, and leaking gasoline could be a hazard.
  • Page 226 Transporting Your Honda Secure the vehicle with ‘‘tie-down straps’’ in the areas shown. Suitable ‘‘tie-down straps’’ are available from your Honda dealer. Ordinary rope is not recommended because it can stretch under load. Using ‘‘tie-down straps’’ in any other areas can damage your ATV.

  • Page 227: Storing Your Honda

    For more information about storage, refer to the Honda Motorcycle Winter Storage Guide, available from your Honda dealer (USA only). We suggest you perform the following procedures to keep your ATV in top condition. These storage procedures will reduce the deterioration that can occur during storage.

  • Page 228: Preparation For Storage

    Storing Your Honda Preparation for Storage Refer to Saf ety Precautions on page This procedure requires a means for draining and disposing of drained fuel (page Change the engine oil and filter (page Make sure the cooling system is filled with a 50/50% antifreeze solution (page Fill the fuel tank.
  • Page 229 Storing Your Honda To prevent rusting in the cylinder, perform the following: Remove the spark plug cap from the spark plug. Remove the spark plug. Do not connect the spark plug to the spark plug cap. Pour a tablespoon (15 20 cc) of clean engine oil into cylinder and cover the spark plug hole with a piece of cloth.

  • Page 230: Removal From Storage

    (page If your ATV has been stored for more than two months ask your Honda dealer to drain and replace the fuel. Charge the battery (page ) as required. Install the battery. Perform a pre-ride inspection (page ), then test-ride your ATV at low speeds.

  • Page 231: You & The Environment

    You & the Environment Owning and riding an ATV can be enjoyable, but you must do your part to protect nature. When you show respect for the land, wildlife, and other people, you also help preserve the sport of off-road riding. Following are tips on how you can be an environmentally-responsible ATV owner.

  • Page 232: Taking Care Of The Unexpected

    Taking Care of the Unexpected With all the challenges you can encounter off-road, there’s a chance that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride.

  • Page 233: Taking Care Of The Unexpected

    Taking Care of the Unexpected General Guidelines Keeping your ATV well-maintained is the best way to reduce the possibility of having a problem while riding. However, problems can arise even with well-maintained machines. Remember to take along your owner’s manual, the tool kit that came with your ATV, and any other items (such as tire repair supplies and additional tools) that might help you solve a problem on your own.
  • Page 234 Taking Care of the Unexpected Should you ever have a problem while riding, please follow these guidelines: Always put personal safety first. Take time to assess the situation and your options before deciding what to do. If the problem is relatively minor and you have the tools, supplies, and skills to make a temporary repair, be sure to have permanent repairs made as soon as possible.

  • Page 235: If Your Engine Quits Or Won't Start

    If you have a problem starting the engine or experience poor engine performance the following information may help you. If you can’t correct the problem, see your Honda dealer. If your ATV won’t start, listen as you press the start button. If you don’t hear the starter motor turning, refer to the Starter motor doesn’t operate...
  • Page 236 If charging doesn’t help, see your Honda dealer. faulty starter motor If all possible causes are negative, the starter motor may be faulty. See your Honda dealer. SYMPTOM: Starter motor works, but the engine won’t start. POSSIBLE CAUSE WHAT TO DO out of fuel Fill the fuel tank.
  • Page 237 Check engine idle adjustment (page fast, stalls ). If the problem persists, see your Honda dealer. poor engine Ask your Honda dealer to modify the performance at carburetion with a high altitude jet. High Altitude Carburetor altitudes above Refer to...

  • Page 238: If The Transmission Is Not Functioning Properly

    When the display on the gear position indicator returns to normal: You may drive the vehicle as usual after restarting the engine. However, we urge you to have your ATV inspected by your Honda dealer. Taking Care of the Unexpected...

  • Page 239: If You Have A Flat Tire

    Follow the instructions provided with the repair kit to make a temporary repair. As soon as possible, have the tire permanently repaired by your Honda dealer. Any tire that cannot be repaired should be replaced. Whenever the ATV is to be operated far from service facilities or available transportation, we recommend that you carry a tire pump and a repair kit with the vehicle.
  • Page 240 If You Have a Flat Tire Emergency Wheel Removal/Installation Refer to Saf ety Precautions on page (1) wheel nuts (2) wheel rim Removal Park your ATV on a firm, level surface. Raise the front (or rear) wheels off the ground and place a support block under the vehicle.
  • Page 241 47 lbf•ft (64 N•m, 6.5 kgf•m) If a torque wrench was not used for installation, see your Honda dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capability.

  • Page 242: If The High Oil/Coolant Temperature Indicator Lights

    If the High Oil/Coolant Temperature Indicator Lights Normally, the high oil/coolant temperature indicator will only light momentarily when you turn the ignition ON ( ). Occasionally, it may flicker at or near idling speed. High oil/coolant temperature may be caused by restriction of air flow to the radiator (such as mud caked on the radiator), extended idling, an oil leak, a coolant leak, a low oil level, a low coolant level, or extended operation under adverse conditions.
  • Page 243 If there’s a mild coolant leak, you can ride for awhile, carefully watching the indicator. Be prepared to stop and add more coolant or water. If the leak is bad, transport your ATV to a Honda dealer (page Taking Care of the Unexpected...

  • Page 244: If A Fuse Blows

    If a Fuse Blows All of the electrical circuits on your ATV have fuses to protect them from damage caused by excess current flow (short circuit or overload). If something electrical on your ATV stops working, the first thing you should check for is a blown fuse ( ).
  • Page 245 If a Fuse Blows Main and Shif t Motor Fuse Access To prevent an accidental short circuit, turn the ignition switch OFF ) before checking or replacing the fuses. Remove the seat (page To access the main fuse ( ) and shift motor fuse ( ), remove the fuse box cover ( ).
  • Page 246 If a Fuse Blows Circuit Fuse Access (6) circuit fuses (7) spare fuses To check or replace a circuit fuse ( ), pull the old fuse out of its retaining clips. If the fuse is blown, replace it with a spare fuse ( ) of the same rating or lower.
  • Page 247 If the replacement fuse of the same rating burns out in a short time, there is probably a serious electrical problem on your ATV. Leave the blown fuse in that circuit and have your ATV checked by your Honda dealer.

  • Page 248: If You Crash

    Sometimes, crash damage is hidden or not immediately apparent. When you get home, thoroughly check your ATV and correct any problems you find. Also, be sure to have your Honda dealer check the frame and suspension after any serious crash.

  • Page 249: If You Lose Your Key

    If you don’t know your key number, call the dealer you purchased your Honda from. They may have it listed in their records. If they don’t, transport your ATV to them or the nearest Honda dealer.

  • Page 250: If The Battery Is Low (Or Dead)

    The greater amperage of an automobile battery when the car engine is running can damage your ATV’s electrical system. Bump starting is also not recommended. If you can’t charge the battery or it appears unable to hold a charge, contact your Honda dealer. Taking Care of the Unexpected...

  • Page 251: If A Component Fails

    If a Component Fails The brake levers or pedal, control cables, and other components can be damaged as you ride in dense brush or over rocky terrain. Making a trailside repair depends on how serious the damage is and what tools and supplies you have with you.

  • Page 252: Technical Information

    Technical Information This section contains dimensions, capacities, and other technical data, plus information on government requirements and how to break-in your ATV. Vehicle Identification ................244 Specifications ..................246 Break-in Guidelines ................250 High Altitude Carburetor Adjustment ..........

  • Page 253: Vehicle Identification

    Vehicle Identification Serial Numbers The frame and engine serial numbers and key number may be required when ordering replacement parts. You may record these numbers in the Quick Reference section at the rear of this manual. The frame number ( ) is stamped on the front of the frame. FRONT (1) frame number The engine number ( ) is stamped on the lower side of the rear...
  • Page 254 Vehicle Identification Color Label & Code The color label ( ) is attached on the front of the frame. The color code is helpful when ordering replacement parts. You may record the color and code in the Quick Reference section at the rear of this manual.

  • Page 255: Specifications

    API service label, SAE 10W-40, JASO T 903 standard MA, Pro Honda GN4 or HP4 (without molybdenum additives) 4-stroke oil (USA & Canada) or Honda 4-stroke oil (Canada only), or an equivalent...
  • Page 256 Specifications Fuel & Lubricants (cont’d) Pro Honda HP Coolant or an cooling system recommendation equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines cooling system 1.8 US qt (1.7 ) capacity Capacities...
  • Page 257 Specifications Power Transmission 1.045 primary reduction secondary reduction 2.000 final reduction front 3.231 rear 3.154 sub transmission drive 1.583 ratio 2.500 reverse 3.222 final drive shaft Chassis & Suspension caster trail 0.3 in (8 mm) tire size, front AT25 8-12 DUNLOP KT181 tire size, rear AT25...
  • Page 258 Specifications Electrical 12 V 12 Ah battery generator 0.361 kW/5,000 rpm Lights headlight 12 V 30/30 W assist headlight 12 V 45 W brake/tail light 12 V 21/5 W neutral indicator reverse indicator high oil/coolant temperature indicator 4WD indicator Fuses main 30 A shift motor...

  • Page 259: Break-In Guidelines

    Break-in Guidelines Help assure your ATV’s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles (25 km). During this period, avoid full-throttle starts and rapid acceleration. Technical Information...

  • Page 260: High Altitude Carburetor Adjustment

    High Altitude Carburetor Adjustment At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions.

  • Page 261: Emission Control Systems

    Emission Control Systems Exhaust Emission Requirements (USA only) The U.S. Environmental Protection Agency (EPA) and the California Air Resources Board (CARB) require that your ATV comply with applicable exhaust emission standards during its useful life, when operated and maintained according to the instructions provided. The Vehicle Emission Control Information Label ( ) is attached on the right side of the frame.
  • Page 262 Carbon monoxide does not react in the same way, but it is toxic. Honda Motor Co., Ltd. utilizes various systems to reduce carbon monoxide, oxides of nitrogen and hydrocarbons. Exhaust Emission Control System The exhaust emission control system is composed of appropriate carburetor settings.
  • Page 263 Problems That May Affect ATV Exhaust Emissions If you are aware of any of the following symptoms, have the vehicle inspected and repaired by your Honda ATV dealer. Symptoms: Hard starting or stalling after starting Rough idle...
  • Page 264 Emission Control Systems Noise Emission Control System TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED: State laws prohibit, or Canadian provincial laws may prohibit the following acts or the causing thereof: ( ) The removal or rendering inoperative by any person, other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use;...

  • Page 265: Oxygenated Fuels

    Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement.
  • Page 266 Oxygenated Fuels If you notice any undesirable operating symptoms, try another service station or switch to another brand of gasoline. Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty.
  • Page 267 Technical Information...

  • Page 268: Consumer Information

    Honda service manual. Authorized Manuals ................260 Warranty Coverage ................263 Warranty Service ................. 264 Contacting Honda ................265 Your Honda Dealer ................266 The Honda Rider’s Club (USA only) ..........267 Consumer Information...

  • Page 269: Authorized Manuals

    Helm, Inc. (USA only, Canada: See your Honda dealer to order authorized manuals.) Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic service information for various systems common to all Honda motorcycles, motor scooters and ATVs.
  • Page 270 Mail to Helm, Inc. at the address shown on the back of this order form (USA only). Canada: See your Honda dealer to order authorized manuals. Publication Item Description Qty.
  • Page 271 NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention the shipment should be sent. Customer Name Attention Street Address Apartment Number City State Zip Code Daytime Telephone Number Check or money order enclosed payable to Helm Inc. U. S. funds only. Do not send cash. Check here if your billing address is different from the shipping address shown above.

  • Page 272: Warranty Coverage

    There are responsibilities, restrictions, and exclusions which apply to these warranties. Please read the Warranties Booklet given to you by your Honda dealer at the time of purchase. Be sure to keep your Honda owner’s card with your Warranties Booklet (USA only).

  • Page 273: Warranty Service

    If you have questions about warranty coverage or the nature of the repair, it is best to talk to the service manager of your Honda dealer. Sometimes, in spite of the best intentions of all concerned, a misunderstanding may occur.

  • Page 274: Contacting Honda

    That’s why it’s important to work to resolve any differences at the dealership level. If you wish to comment on your experiences with your Honda or with your dealer, please send your comments to the following address (USA only): Motorcycle Division, American Honda Motor Co., Inc., P.O.

  • Page 275: Your Honda Dealer

    Your Honda Dealer Once you purchase your new Honda, get familiar with the organization of your Honda dealer so you can utilize the full range of services available. The service department is there to perform regular maintenance and unexpected repairs. It has the latest available service information from Honda.

  • Page 276: The Honda Rider's Club (Usa Only)

    The Honda Rider’s Club (USA only) One of the best ways to get the most enjoyment from owning and riding your Honda is through the Honda Rider’s Club of America. Your purchase of a new motorcycle, scooter, ATV or PWC from a participating U.S.

  • Page 277: Table Of Contents

    Table of Contents The following presents the contents of each section of your owner’s manual. ATV SAFETY ..................Important Safety Information ..............Safety Labels ..................INSTRUMENTS & CONTROLS ............Operation Component Locations ............11 Indicators & Displays ................14 Multi-function Display ..............
  • Page 278 Table of Contents Front Brake Lever ................41 Rear Brake Lever ................41 Rear Brake Pedal ................41 Parking Brake ..................41 Flag Pole Bracket ................42 Trailer Hitch ..................43 Accessory Socket ................
  • Page 279 Table of Contents BEFORE RIDING ................75 Are You Ready to Ride? ............... 76 Protective Apparel ................76 Rider Training .................. . 78 Age Recommendation ............... 79 No Passengers .................. . 79 No Alcohol or Drugs ................
  • Page 280 Table of Contents BASIC OPERATION & RIDING ............ . 89 Safe Riding Precautions ............... . 91 Off-Road Use Only ................91 Keep Hands and Feet on Controls ............ . 92 Control Speed ..................93 Use Care on Unfamiliar or Rough Terrain ........
  • Page 281 Table of Contents SERVICING YOUR HONDA ............127 Bef ore You Service Your Honda The Importance of Maintenance ............129 Maintenance Safety ................130 Important Safety Precautions ............131 Maintenance Schedule ............... . 132 Maintenance Record ................
  • Page 282 Table of Contents Chassis Suspension (TRX500FGA Canada only) ..........179 Brakes ....................182 Tires ....................193 Engine Guard & Skid Plates ..............200 Driveshaft Boots ................. 201 Electrical Battery ....................202 Appearance Care .................
  • Page 283 ................214 What to Take to the Riding Area ........... . 214 What to Take on the Trail .............. . 215 Transporting Your Honda ..............216 Storing Your Honda ................218 Preparation for Storage ..............219 Removal from Storage ..............
  • Page 284 . 263 Warranty Service ................. 264 Contacting Honda ................265 Your Honda Dealer ................266 The Honda Rider’s Club (USA only) ..........267 TABLE OF CONTENTS ..............268 INDEX ....................276 QUICK REFERENCE Table of Contents...

  • Page 285: Index

    ................168 air pressure, gauge ....................141 tire ....................194 altitude, high ..................251 American Honda, contacting .............. . 265 apparel, protective ................. 76 appearance care .................. . 207 authorized manuals ................260 battery ....................
  • Page 286 Index rear brake lever ................. . 41 rear brake lever freeplay ..............188 rear brake pedal ................. 41 rear brake pedal freeplay ..............186 shoe wear ..................190 braking ....................111 break-in guidelines ................250 button, digital clock/hourmeter select ........
  • Page 287 Index compartment, owner’s manual ................141 tool kit .................... . 140 component fails .................. . 242 consumer information ................ . 259 crash, if you ..................239 crossing or turning on hills or slopes ........... 121 customer service .................
  • Page 288 Index emission control systems ..............252 engine, flooded ....................99 guard ....................200 idle speed ..................172 number ................... . 244 ....................146 pinging ................... . 143 starting ....................96 stop switch ..................36 stopping ..................
  • Page 289 Index fuel, fill cap .................... . 144 gauge ....................29 high altitude fuel mixture adjustment ..........251 oxygenated ..................256 recommendation ................143 refueling ..................144 reserve fuel supply ................144 tank capacity .................. .
  • Page 290 . 266 horn button (TRX500FGA Canada only) ..........37 hourmeter ....................25 hour select button ..............14, 17, 26 Honda service manual ................ . 260 identification, vehicle ................244 idle speed, engine ................172 ignition switch ..................
  • Page 291 Index labels, safety ................... lamp check ................... . 15 latitude ....................48 limit, weight ..................85 load limits ....................85 loading guidelines ................. 86 longitude ....................49 lubrication, differential oil ................. 157 engine oil ..................
  • Page 292 Index manual, service ..................260 maximum weight limit ................85 minute select button ..............14, 17, 26 modifications ..................88 multi-function display ................19 neutral indicator ................14, 16 noise emission control system ............. 255 numbers, serial ...................
  • Page 293 . 155 recoil starter ................... 38 removal, seat ..................142 reverse, gear, shifting into ................109 indicator ..................14, 16 riding in ................... 109 rider training ..................78 Rider’s Club, Honda ................267 Index...
  • Page 294 Index riding, basic operations ................. 89 clothing ....................76 precautions ..................91 preparing for .................. . 214 over obstacles ................. . 123 safety ....................safety precautions ................91 through water ................. . 124 safety, important precautions ..............
  • Page 295 Index shift lever ....................33 shifting gears ..................102 skid plates ................... . 200 skidding or sliding ................115 spark arrester ..................177 spark knock ..................143 spark plug ................... . 173 specifications ..................246 speedometer ..................
  • Page 296 Index throttle, cable ..................169, 170 lever .................. . 39, 169, 170 tires, air pressure ..................194 flat ....................230 replacing ..................199 repairing ..................198 thread conditions ..............196, 197 tool kit ....................
  • Page 297 Index warning labels ..................warranty, coverage ..................263 extended ..................263 service .................... . 264 washing your ATV ................208 water, riding through ................. . 124 draining from brakes ............... 192 waypoint ....................61 weight limit ..................

  • Page 298: Quick Reference

    Quick Reference The following is a brief, but important collection of information you need to know about your Honda. You’ll also find space to record important notes. How To Avoid Costly Repairs The engine of your Honda can be the most expensive component to repair.
  • Page 299 Quick Reference Engine No. Frame No. Ignition Key No. Color Label Owner’s Name Address City/State Phone Dealer’s Name Address City/State Phone Service Mgr. Quick Reference...
  • Page 300 API Service Classification SG or higher except oils labeled as energy conserving on the circular API service label, SAE 10W-40, JASO T 903 standard MA, Pro Honda GN4 or HP4 (without molybdenum additives) 4-stroke oil or equivalent 485 lbs (220 kg)
  • Page 301 IJR7A9 (NGK) VX22BC (DENSO) cold climate: IJR6A9 (NGK) VX20BC (DENSO) Coolant ethylene glycol antifreeze (silicate-free) for aluminum engines in 50/50 solution with Pro Honda HP Coolant or an equivalent distilled water main: 30 A Fuses shift motor: 30 A other:...

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