Yamaha F200 Owner's Manual
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Yamaha F200 Owner's Manual

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F200
LF200
F200F1
FL200F1
OWNER'S MANUAL
Read this manual carefully before operating this
LIT-18626-09-93
outboard motor.
6DA-28199-30-E0

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Summary of Contents for Yamaha F200

  • Page 1 F200 LF200 F200F1 FL200F1 OWNER’S MANUAL Read this manual carefully before operating this LIT-18626-09-93 outboard motor. 6DA-28199-30-E0...
  • Page 2 Les gaz d’échappement du moteur de ce produit contiennent des substances chimiques connues dans l’État de Californie pour provoquer le cancer, des anomalies congénitales et des troubles de la reproduction. ZMU07696 Read this manual carefully before operating this outboard motor. Keep this manual onboard in a waterproof bag when boating.

  • Page 3: Important Manual Information

    EWM00781 If you purchased this outboard motor used, WARNING see your Yamaha dealer to have it registered A WARNING indicates a hazardous situa- in your name in Yamaha records. tion which, if not avoided, could result in TIP: death or serious injury.
  • Page 4 Important manual information EMU44150 F200, LF200, F200F1, FL200F1 OWNER’S MANUAL ©2012 by Yamaha Motor Co., Ltd. 1st Edition, October 2012 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited.

  • Page 5: Table Of Contents

    Other special situations ...... 6 (if equipped) ........26 General information ......9 Receiver (if equipped) ...... 26 Yamaha Security System lock and Identification numbers record ..9 unlock mode (if equipped)..... 26 Outboard motor serial number ... 9 Remote control box ......27 Key number ........
  • Page 6 Operating engine ......60 Tachometer ........ 42 Sending fuel ........60 Start-up checks ........ 43 Starting engine ......... 60 Yamaha Security System information Checks after starting engine ..63 (if equipped) ........43 Cooling water ........63 Low oil pressure-alert ....... 44 Warming up engine.......
  • Page 7 Cleaning and anticorrosion IMPORTANT WARRANTY measures ........75 INFORMATION IF YOU USE Flushing cooling water passage ..75 YOUR YAMAHA OUTSIDE Cleaning the outboard motor.... 76 THE U.S.A. OR CANADA ..105 Checking painted surface of outboard motor......76 Periodic maintenance....76 Replacement parts ......

  • Page 8: Safety Information

    Safety information EMU33622 area at all times. Be sure no one is in this area Outboard motor safety before operating the power trim and tilt mech- Observe these precautions at all times. anism. EMU36501 The power trim and tilt switches operate even Propeller when the main switch is off.

  • Page 9: Carbon Monoxide

    Have an approved PFD on board for every oc- tions. Overloading incorrect weight cupant. Yamaha recommends that you must distribution can compromise the boats han- wear a PFD whenever boating. At a minimum, dling and lead to an accident, capsizing or children and non-swimmers should always swamping.

  • Page 10: Weather

    Safety information There is personal injury that requires medical attention beyond first aid. There is property damage to boats or oth- er property over a certain amount. There is complete loss of a boat. Contact local law enforcement personnel if a report is necessary.

  • Page 11: Passenger Training

    Safety information course, with an on-line option. Details can be United States Power Squadrons found on Transport Canada’s website. 1-888-FOR-USPS (1-888-367-8777) www.tc.gc.ca http://www.usps.org/ EMU33880 Passenger training Boat Owners Association of The United Make sure at least one other passenger is States trained to operate the boat in the event of an 1-800-336-BOAT (1-800-336-2628)

  • Page 12: Basic Boating Rules (Rules Of The Road)

    Safety information “ The general prudential rule ” EMU33691 Basic boating rules (Rules of This rule is called Rule 2 in the International the road) Rules and says, Just as there are rules that apply when you “ In obeying and construing these rules due are driving on streets and highways, there are regard shall be had to all dangers of naviga- waterway rules that apply when you are driv-...

  • Page 13: Other Special Situations

    Safety information Meeting Overtaking If you are meeting another power vessel head If you are passing another vessel, you are the on, and are close enough to run the risk of col- “Give-Way” vessel. This means that the other lision, neither of you has the right-of-way Both vessel is expected to maintain its course and of you should alter course to avoid an acci- speed.
  • Page 14 Safety information Fishing vessel right-of-way Many bodies of water used by boaters are en- All vessels that are fishing with nets, lines or tirely within the boundaries of a particular trawls are considered to be “fishing vessels” state. The Uniform State Waterway Marking under the International Rules.
  • Page 15 Safety information ZMU01708...

  • Page 16: General Information

    Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your outboard motor is sto- len. 1. Key number...
  • Page 17 General information ZMU07868 1. CE marking location ZMU06040...

  • Page 18: Read Manuals And Labels

    Read all labels on the outboard motor and the boat. ● If you need any additional information, contact your Yamaha dealer. EMU33832 Warning labels If these labels are damaged or missing, contact your Yamaha dealer for replacements. F200, LF200, F200F1, FL200F1 ZMU07865...
  • Page 19 General information ZMU06191 Attach engine shut-off cord (lanyard) to EMU34651 ● Contents of labels your PFD, arm, or leg so the engine The above warning labels mean as follows. stops if you accidentally leave the helm, which could prevent a runaway boat. EWM01681 WARNING EMU33850...
  • Page 20 General information EMU35132 Electrical hazard Symbols The following symbols mean as follows. Notice/Warning ZMU05666 ZMU05696 Read Owner’s Manual ZMU05664 Hazard caused by continuous rotation ZMU05665...

  • Page 21: Specifications And Requirements

    Specifications and requirements EMU40500 Ignition system: Specifications TIP: Spark plug (NGK): “(SUS)” indicates that the specification is for LFR6A-11 the outboard motor when it is equipped with a Spark plug gap: stainless steel propeller. 1.0–1.1 mm (0.039–0.043 in) EMU2821R Steering system: Remote steering Dimension and weight: Starting system:...

  • Page 22: Installation Requirements

    Spark plug: ECM02460 28 Nm (2.86 kgf-m, 20.7 ft-lb) NOTICE Propeller nut: The Yamaha Security System is sold in 54 Nm (5.51 kgf-m, 39.8 ft-lb) conformity with the relevant laws and reg- Engine oil drain bolt: ulations regarding radio wave transmis- 27 Nm (2.75 kgf-m, 19.9 ft-lb)

  • Page 23: Remote Control Requirements

    Use a fully charged battery that meets the fol- a direct impact on acceleration, top speed, lowing specifications. The engine cannot be fuel economy, and even engine life. Yamaha started if battery voltage is too low. designs and manufactures propellers for ev- ery Yamaha outboard motor and every appli- cation.

  • Page 24: Counter Rotation Models

    Specifications and requirements Your Yamaha dealer can help you select the On counter rotation models, be sure to use a right propeller for your boating needs. Select propeller intended for counterclockwise rota- a propeller that will allow the engine to reach tion.

  • Page 25: Fuel Requirements

    Use a good quality gasoline that meets the tor. However, if gasoline with Ethanol is the minimum octane requirement. If knocking or only fuel available in your area, your Yamaha pinging occurs, use a different brand of gaso- outboard motor is calibrated to run properly line or premium unleaded fuel.

  • Page 26: Gasoline Additives

    Consult your authorized Yamaha dealer for a er boats, as well as tanks and pipes used in 10-micron filter that meets your engine’s re- gasoline distribution.

  • Page 27: Anti-Fouling Paint

    An extra engine shut-off cord (lanyard) with ● use on aluminum may be applied to the out- clip. board motor. The original Yamaha paint sur- Spare parts, such as an extra set of spark ● face may be scuffed lightly before applying plugs.

  • Page 28: Star Labels

    SPARK PLUG GAP (mm): SPARK PLUG: VALVE LASH (mm) IN: FUEL: GASOLINE YAMAHA MOTOR CO.,LTD. INFORMATION ANTIPOLLUTION CE MOTEUR EST CONFORME AUX NORMES D’ÉMISSIONS EPA DES É.-U. ET DE LA CALIFORNIE POUR MOTEURS MARINS À ÉTINCELLE. POUR LES SPÉCIFICATIONS ET LES RÉGLAGES À...
  • Page 29 Specifications and requirements EMU40340 emission standards. Personal Watercraft and Two Stars—Very Low Emission Outboard marine engines may also comply The two-star label identifies engines that meet with these standards. Engines meeting these the Air Resources Board’s Personal Water- standards have 90% lower emissions than craft and Outboard marine engine 2004 ex- One Star-Low-Emission engines.

  • Page 30: Components

    EMU2579Y Components diagram TIP: * May not be exactly as shown; also may not be included as standard equipment on all models (order from dealer). F200, LF200, F200F1, FL200F1 ZMU07738 1. Top cowling 2. Cowling lock lever 3. Clamp bracket 4.
  • Page 31 Components F200, LF200, F200F1, FL200F1 ZMU07739 1. Ignition coil 2. Oil dipstick 3. Cowling lock lever 4. Power trim and tilt switch 5. Oil level plug 6. Oil filler cap 7. Fuse box 8. Fuel filter 9. Cooling water inlet...
  • Page 32 Components YAMAHA SPEED Km/h knot mile TRIP TIME BATT mode ZMU07869 1. Remote control box (side mount type)* 11.Speedometer unit (Square type)* 2. Remote control box (binnacle mount type)* 12.Speed & fuel meter unit (Square type)* 3. Remote control box (binnacle mount type)* 13.Speed &...

  • Page 33: Remote Control Transmitter (If Equipped)

    Remote control transmitter (if mote control transmitter yourself. Other- equipped) wise, the transmitter may not operate The lock and unlock modes of the Yamaha properly. If the transmitter needs a new Security System are selected using the re- battery, contact a Yamaha dealer.

  • Page 34: Remote Control Box

    “ ” (off) position. The engine cranks but can not be started while the Yamaha Security System is on lock mode. UNLOCK When the unlock button on the remote control transmitter is pressed briefly, the beeper sounds twice.

  • Page 35: Remote Control Lever

    Components 2. Power trim and tilt switch 4. Shift 3. Free accelerator 5. Fully closed 4. Throttle friction adjuster 6. Throttle 7. Fully open EMU26190 Remote control lever EMU26201 Neutral interlock trigger Moving the lever forward from the neutral po- To shift out of neutral, first pull the neutral in- sition engages forward gear.

  • Page 36: Free Accelerator

    Components After the button is pushed, the throttle be- ● TIP: gins to open after the remote control lever is The neutral throttle lever will operate only moved at least 35°. when the remote control lever is in neutral. After using the free accelerator, return the ●...

  • Page 37: Engine Shut-Off Cord (Lanyard) And Clip

    Components operation. Loss of engine power means the loss of most steering control. Also, without engine power, the boat could slow rapidly. This could cause people and ob- jects in the boat to be thrown forward. [EWM00122] ZMU04563 ZMU06982 1. Cord 2.

  • Page 38: Main Switch

    Components START START START ZMU04567 ZMU05818 1. Cord 2. Clip 3. Engine shut-off switch EMU26091 Main switch START START The main switch controls the ignition system; its operation is described below. “ ” (off) ● With the main switch in the “ ”...

  • Page 39: Power Trim And Tilt Switch On Bottom Cowling

    Components falling overboard and could distract the operator, increasing the risk of collision with another boat or an obstacle. 1. Power trim and tilt switch ZMU07741 1. Power trim and tilt switch EMU26163 Power trim and tilt switches (twin bin- nacle type) The power trim and tilt system adjusts the out- board motor angle in relation to the transom.

  • Page 40: Trim Tab With Anode

    Components TIP: On the dual engine control, the switch on the remote control grip controls both outboard motors at the same time. EMU26244 Trim tab with anode EWM00840 WARNING An improperly adjusted trim tab could cause difficult steering. Always test run af- ter the trim tab has been installed or re- placed to be sure steering is correct.

  • Page 41: Cowling Lock Lever

    Components ZMU07745 1. Cowling lock lever ZMU07744 1. Tilt support lever ZMU07746 ECM00660 1. Cowling lock lever NOTICE EMU40802 Do not use the tilt support lever or knob Flushing device when trailering the boat. The outboard mo- The flushing device is used to clean the cool- tor could shake loose from the tilt support ing water passages of the outboard motor us- and fall.

  • Page 42: Fuel Filter

    1. Fuel filter TIP: Adding an in-line 10-micron fuel filter has been shown to greatly reduce the chance of fuel contamination problems. Consult your dealer for information about Yamaha 10-mi- cron fuel filters if your boat does not have one.

  • Page 43: Instruments And Indicators

    Instruments and indicators EMU41390 Digital tachometer The tachometer shows the engine speed and has the following functions. All segments of the display will light momen- tarily after the main switch is turned on and will return to normal thereafter. ZMU01740 EMU26651 Hour meter This meter shows the number of hours the en-...

  • Page 44: Overheat-Alert Indicator

    ZMU01737 quantity. For further information, see 1. Overheat-alert indicator page 56. EMU26602 Digital speedometer This gauge shows the boat speed and other information. YAMAHA SPEED km/h knot mile ZMU01736 TRIP TIME BATT 1. Low oil pressure-alert indicator...

  • Page 45: Fuel Gauge

    Press the “ ” (mode) button until the the gauge will give false readings. Consult desired hour is displayed. your Yamaha dealer on how to correctly set Press the “ ” (set) button again, the the selector switch. NOTICE: Running out of minute display will begin blinking.

  • Page 46: Fuel Level-Alert Indicator

    Instruments and indicators Get back to the port soon if an alert device has activated. For charging the battery, consult your Yamaha dealer. YAMAHA SPEED km/h knot YAMAHA mile SPEED TRIP TIME BATT km/h knot mode mile ZMU07004 TRIP TIME BATT The clock operates on battery power.

  • Page 47: Fuel Consumption Meter / Fuel Economy Meter / Twin Engine Speed Synchronizer

    Instruments and indicators The fuel flow meter displays gallons/hour or EMU36090 ● Fuel consumption meter / Fuel econo- liters/hour according to operator prefer- my meter / Twin engine speed syn- ence. Select the desired units of measure- chronizer ment by setting the selector switch on the The display shows either the fuel consump- back of the gauge during installation.
  • Page 48 These variations can be even your Yamaha dealer for adjustments to the greater if the engines are of different year throttle cables. models. In addition, variations in propellers,...

  • Page 49: Water Separator-Alert Indicator

    This indicator only operates when a water optional sensor to the unit. For the optional separator sensor is equipped. sensor, consult your Yamaha dealer. The ta- chometer unit is available in round and square types. Check your tachometer unit type.

  • Page 50: Start-Up Checks

    ” (mode) button. EMU38621 Yamaha Security System information (if equipped) Turn the main switch to the “ ” (on) position, the currently selected Yamaha Security Sys- tem mode (Lock / Unlock) will show on the ZMU05417 display. Unlock mode 1. Set button 2.

  • Page 51: Low Oil Pressure-Alert

    Instruments and indicators activated while the appropriate engine oil quantity is maintained, consult your Yamaha dealer. ECM01601 NOTICE Do not continue to run the engine if the low oil pressure alert device has activated. Serious engine damage will occur. EMU36221...

  • Page 52: Water Separator Alert

    (fuel filter) while cruising. In such an event, stop the engine im- mediately and see page 98 of this manual to drain the water from the fuel filter. Get back to the port soon and consult a Yamaha dealer immediately. ZMU05425 ZMU05423...

  • Page 53: Command Link Multifunction Speed & Fuel Meter

    For charging the battery, con- For the optional sensors, consult your sult your Yamaha dealer. Yamaha dealer. The speed & fuel meter unit is available in round and square types. Check your speed &...

  • Page 54: Command Link Multifunction Speedometer

    Instruments and indicators temperature display, depth display, and clock will also be available. For the optional sen- sors, consult your Yamaha dealer. After the main switch is first turned to the “ ” (on) position, all of the displays come on as a test.
  • Page 55 Instruments and indicators fuel display. The chosen display is selected using the “ ” (set) and “ ” (mode) but- tons as described in this section. After the main switch is first turned to the “ ” (on) position, all of the displays come on as a test.

  • Page 56: Engine Control System

    Alert system ECM00091 NOTICE Do not continue to operate the engine if a alert device has activated. Consult your Yamaha dealer if the problem cannot be lo- cated and corrected. EMU26827 ZMU04583 Overheat alert This engine has the overheat alert device. If the engine temperature rises too high, the alert device will activate.

  • Page 57: Water Separator Alert

    The buzzer will sound. is correct and the alert device does not switch ● off, consult your Yamaha dealer. Twin engine drive users: If the low oil pressure alert system of one en- gine activates, both engines will slow down and the buzzer will sound.
  • Page 58 ZMU07012 ZMU07859 If the alert system has activated, stop the en- gine and check the fuel filter. If any water is found in the fuel, consult a Yamaha dealer. ECM02340 NOTICE Although the buzzer will stop when the en- gine is started and the remote control le-...

  • Page 59: Installation

    If the engine is mounted too low, wa- boats, mount the outboard motors equidistant ter resistance (drag) will increase, thereby from the centerline. Consult your Yamaha reducing engine efficiency and performance. dealer or boat manufacturer for further infor- Most commonly, outboard motor should be...
  • Page 60 Installation height. Consult your Yamaha dealer or boat manufacturer for further information on deter- mining the proper mounting height. ZMU07748 1. Idle hole ECM01634 NOTICE Make sure that the idle hole is high ● enough to prevent water from entering the engine even if the boat is stationary with the maximum load.

  • Page 61: Operation

    The outboard motor is shipped from the facto- eas. ry without engine oil. If your Yamaha dealer For the 1st hour of operation: did not fill the engine with engine oil, you must Operate the engine at varying speeds up fill the engine before starting it.

  • Page 62: Fuel Level

    If any water is found in the fuel, or if a 3. Top cowling significant amount of debris is found, the fuel tank should be checked and cleaned by a Yamaha dealer. ZMU07750 1. Cowling lock lever 2. Bottom cowling 3.

  • Page 63: Controls

    Check that the oil level on the oil dipstick ZMU07751 is between the upper and lower marks. Consult your Yamaha dealer if the oil lev- EMU40362 Engine shut-off cord (lanyard) el is not at the proper level or if it appears Check the engine shut-off cord and clip for milky or dirty.

  • Page 64: Outboard Motor

    2. Garden hose connector 3. Flushing device EMU40751 Installing top cowling ZMU07756 1. Top cowling Check the rubber seal for damage. If the 2. Protrusion rubber seal is damaged, have it replaced 3. Holder by a Yamaha dealer. 4. Bottom cowling...

  • Page 65: Checking Power Trim And Tilt System

    Operation rectly, water can enter the top cowling and damage the engine, or the top cowling can blow off at high speeds. [ECM02370] ZMU07757 1. Top cowling 2. Protrusion 3. Holder 4. Bottom cowling ZMU07760 Push the cowling lock levers inward to EMU29159 Checking power trim and tilt system secure the top cowling.

  • Page 66: Battery

    Operation ZMU07762 ZMU07764 1. Tilt rod 1. Trim rod 2. Trim rod Activate the trim-up switch until the tilt rod Use the tilt support lever to lock the motor is fully extended. Unlock the tilt support in the up position. Operate the tilt down lever.

  • Page 67: Filling Fuel

    Operation EMU30026 EMU40251 Filling fuel Operating engine EWM01830 EWM02600 WARNING WARNING Gasoline and its vapors are highly flam- This product emits exhaust gases which ● mable and explosive. Always refuel ac- contain carbon monoxide, a colorless, cording to this procedure to reduce the odorless gas which could cause brain risk of fire and explosion.
  • Page 68 If equipped with the Yamaha Security ZMU04588 System: If the lock mode of the Yamaha Security System is selected, use the re- TIP: mote control transmitter to select the un- The start-in-gear protection device prevents lock mode.
  • Page 69 Operation START ZMU04628 ZMU06992 START START START ZMU05828 ZMU06928 Turn the main switch to “ ” (on). START ZMU05830 Immediately after the engine starts, re- lease the main switch to return it to “ ” TIP: (on). NOTICE: Never turn the main Dual engine users: When the main switch is switch to “...

  • Page 70: Checks After Starting Engine

    Perform the following procedure to check that the lower case or the cooling water pilot the main switch and engine shut-off switch hole is blocked. Consult your Yamaha operate properly. dealer if the problem cannot be located Check that the engine stops when the main ●...
  • Page 71 Operation ECM01610 NOTICE Warm up the engine before shifting into gear. Until the engine is warm, the idle speed may be higher than normal. High idle speed can prevent you from shifting back to neutral. If this occurs, stop the en- gine, shift to neutral, then restart the en- gine and allow it to warm up.

  • Page 72: Stopping Boat

    Operation EMU27821 Stopping engine Before stopping the engine, first let it cool off for a few minutes at idle or low speed. Stop- ping the engine immediately after operating at high speed is not recommended. EMU44390 Procedure Turn the main switch to “ ”...

  • Page 73: Trimming Outboard Motor

    Operation When you leave your boat, set the Yamaha Security System to the lock mode by pressing the lock button of the remote control transmitter. Short beep will sound once when locking the security system. The lock mode is selected only when the main switch is in the “...

  • Page 74: Adjusting Boat Trim

    Operation EMU27912 Adjusting boat trim When the boat is on plane, a bow-up attitude results in less drag, greater stability and effi- ciency. This is generally when the keel line of the boat is up about 3 to 5 degrees. With the bow up, the boat may have a greater tenden- cy to steer to one side or the other.

  • Page 75: Tilting Up And Down

    Operation Bow Down ECM00991 NOTICE Too much trim-in causes the boat to “plow” through the water, decreasing fuel economy Before tilting the outboard motor, follow ● and making it hard to increase speed. Operat- the procedure under “Stopping engine” ing with excessive trim-in at higher speeds in this chapter.
  • Page 76 Operation ZMU07848 ZMU07768 1. Power trim and tilt switch 1. Power trim and tilt switch Pull the tilt support lever toward you to support the engine. WARNING! After tilting the outboard motor, be sure to support it with the tilt support knob or tilt support lever.

  • Page 77: Procedure For Tilting Down

    Operation EMU42701 Procedure for tilting down Push the power trim and tilt switch “ ” (up) until the outboard motor is supported by the tilt rod and the tilt support lever be- comes free. Release the tilt support lever. ZMU07770 1.

  • Page 78: Shallow Water

    Operation ECM02360 NOTICE Do not tilt the outboard motor up so that the cooling water inlet on the lower unit is above the surface of the water when set- ting up for and cruising in shallow water. Otherwise severe damage from overheat- ing can result.

  • Page 79: Operating In Other Conditions

    Operation the operator, increasing the risk of collision with another boat or an ob- stacle. [EWM01850] To return the outboard motor to the nor- mal running position, press the power trim and tilt switch and slowly tilt the out- board motor down. EMU41370 Operating in other conditions Operating in salt water...

  • Page 80: Maintenance

    USE CARE when transporting fuel tank, ● is advisable to have your outboard motor ser- whether in a boat or car. viced by an authorized Yamaha dealer prior to DO NOT fill fuel container to maximum ● storage. However, you, the owner, with a min- capacity.

  • Page 81: Lubrication

    TIP: [EWM00091] TIP: The use of “Yamaha Fuel Conditioner and Stabilizer” eliminates the need to drain the When using the flushing attachment, main- ● fuel system. Consult your Yamaha dealer or...

  • Page 82: Cleaning And Anticorrosion Measures

    Maintenance Seal replacement should be performed by an authorized Yamaha dealer prior to use. Lubricate all grease fittings. For further details, see page 81. TIP: For long-term storage, fogging the engine with fogging oil is recommended. Contact your Yamaha dealer for information about...

  • Page 83: Cleaning The Outboard Motor

    A touch-up paint is dealership. available from your Yamaha dealer. A service manual is available for purchase EMU2848B through your Yamaha dealer for owners who Periodic maintenance have the mechanical skills, tools, and other EWM01871 equipment necessary to perform mainte- WARNING nance not covered by this owner’s manual.

  • Page 84: Replacement Parts

    Maintenance EMU28511 Replacement parts If replacement parts are necessary, use only genuine Yamaha parts or parts of equivalent design and quality. Any part of inferior quality may malfunction, and the resulting loss of control could endanger the operator and pas- sengers.

  • Page 85: Maintenance Chart 1

    ● be flushed with clean water after each use. The “ ” symbol indicates the check-ups which you may carry out yourself. The “ ” symbol indicates work to be carried out by your Yamaha dealer. Initial Every Item Actions...
  • Page 86 Maintenance Initial Every Item Actions 20 hours 100 hours 300 hours 500 hours (3 months) (1 year) (3 years) (5 years) Fuel line (High pres- Inspection sure) Fuel line (High pres- Inspection or replace- sure) ment as necessary Fuel line (Low pres- Inspection sure) Fuel line (Low pres-...

  • Page 87: Maintenance Chart 2

    Inspection Inspection or replace- Main switch/stop switch ment as necessary Wire harness connec- Inspection or replace- tions/wire coupler con- ment as necessary nections (Yamaha) Meter/gauge Inspection EMU34451 Maintenance chart 2 Every Item Actions 1000 hours Exhaust guide/exhaust Inspection or replace-...

  • Page 88: Greasing

    Maintenance EMU28934 Greasing Yamaha marine grease (Water resistant grease) F200, LF200, F200F1, FL200F1 ZMU07775...

  • Page 89: Inspecting Spark Plug

    Do not attempt to diagnose any problems yourself. Instead, take the outboard motor to a Yamaha dealer. You should peri- odically remove and check the spark plug be- cause heat and deposits will cause the spark ZMU07777 plug to slowly break down and erode.

  • Page 90: Inspecting Idle Speed

    Spark plug tightening torque: page 14. If you have difficulty verifying 28 Nm (2.86 kgf-m, 20.7 ft-lb) the idle speed, or the idle speed requires adjustment, consult a Yamaha dealer or TIP: other qualified mechanic. If a torque-wrench is not available when you...
  • Page 91 If an oil changer is not available, drain 1. Oil filler cap the engine oil by removing the drain screw. If you are not familiar with the procedure for changing the engine oil, consult your Yamaha dealer. Changing the engine oil using an oil changer (recommended) Put the outboard motor in an upright po- sition (not tilted).
  • Page 92 The location of the drain screw is different for and lower marks. Consult your Yamaha L transom models and X transom models. For dealer if the oil level is out of specified lev-...
  • Page 93 Maintenance Prepare a suitable container that holds a larger amount than the engine oil capaci- ty. Remove the drain screw and gasket while holding the container under the drain hole. Let the oil drain completely. Wipe up any spilled oil immediately. L transom models ZMU07866 Start the engine.
  • Page 94 12. Recheck the oil level using the dipstick to be sure the level falls between the upper TIP: and lower marks. Consult your Yamaha For more information on the disposal of ● dealer if the oil level is out of specified lev- used oil, consult your Yamaha dealer.

  • Page 95: Inspecting Wiring And Connectors

    Maintenance EMU29114 ing, or installing the propeller, move the Inspecting wiring and connectors remote control lever to the neutral posi- Inspect that each connector is engaged se- ● tion, turn the main switch to the “ ” (off) curely. position, remove the key, and remove the Inspect that each ground lead is properly ●...

  • Page 96: Removing Propeller

    Maintenance EMU41980 Installing propeller EWM00770 WARNING On counter rotation models, be sure to use a propeller intended for counterclock- wise rotation. These propellers are identi- fied with the letter “L” after the size indication on the propeller. Otherwise the boat could move in the opposite direction ZMU07855 from that expected.

  • Page 97: Changing Gear Oil

    Maintenance ZMU06956 1. Cotter pin TIP: If the propeller nut slot does not align with the propeller shaft hole after tightening the pro- ZMU07844 peller nut to the specified torque, tighten the 1. Cotter pin nut further to align the slot with the hole. 2.
  • Page 98 Maintenance netic gear oil drain screw, this can in- TIP: dicate lower unit problem. Consult For disposal of used oil, consult your Yamaha your Yamaha dealer. [ECM01900] dealer. Put the outboard motor in a vertical posi- tion. Using a flexible or pressurized filling device, inject the gear oil into the gear oil drain screw hole.

  • Page 99: Inspecting And Replacing Anode(S)

    Check the battery’s charge. If your boat is Inspect ground leads attached to external an- equipped with the digital speedometer, odes on equipped models. Consult a Yamaha the voltmeter and low battery alert func- dealer for inspection and replacement of inter- tions will help you monitor the battery’s...

  • Page 100: Connecting The Battery

    Connecting an accessory battery (optional) [EWM01912] If connecting an accessory battery, consult EMU35495 Connecting the battery your Yamaha dealer about correct wiring. For EWM00572 the fuse size, see ABYC (E-11). WARNING Single engine Mount the battery holder securely in a dry, well-ventilated, vibration-free location in the boat.

  • Page 101: Disconnecting The Battery

    EMU38660 Storing the battery When storing your Yamaha outboard motor for prolonged periods of time (2 months or longer), remove the battery and store it in a cool, dry place. Check the battery and charge it if necessary.

  • Page 102: Trouble Recovery

    A. Shift to neutral. chine or metal. Engine will not start (starter operates). Q. Is remote control transmitter registered? Q. Is your Yamaha Security System in the A. Use remote control transmitter registered lock mode? with the receiver. A. Set the security system to the unlock mode.
  • Page 103 A. Fill tank with clean, fresh fuel. Q. Has fuel pump malfunctioned? Q. Is fuel filter clogged? A. Have serviced by a Yamaha dealer. A. Clean or replace filter. Q. Are spark plug(s) fouled or of incorrect Q. Have ignition parts failed? type? A.
  • Page 104 A. Have propeller repaired or replaced. Q. Is throttle valve adjustment incorrect? Q. Is propeller pitch or diameter incorrect? A. Have serviced by a Yamaha dealer. A. Install correct propeller to operate outboard at its recommended speed (r/min) range. Q. Is battery cable disconnected? A.

  • Page 105: Temporary Action In Emergency

    Q. Is specified fuel not being used? Q. Is steering pivot loose or damaged? A. Replace fuel with specified type. A. Tighten or have serviced by a Yamaha dealer. Q. Is specified engine oil not being used? A. Check and replace oil with specified type.

  • Page 106: Running Single Engine (Twin Engines)

    Remove the fuse box cover. Have a Yamaha dealer check the out- When replacing the main fuse or isolater board motor before operating it again. fuse, remove the screws, and then re- move the fuse.

  • Page 107: Power Trim And Tilt Unit Will Not Operate

    Install a spare EWM01500 fuse of the proper amperage. WARNING Consult your Yamaha dealer if the new fuse Gasoline is highly flammable, and its va- immediately blows again. pors are flammable and explosive. EMU40982...
  • Page 108 Trouble Recovery ZMU07789 1. Water detection switch coupler Remove the filter cup from the filter hous- ing, and then remove the O-ring from the filter cup. NOTICE: Be careful not to twist the water detection switch lead when unscrewing the filter cup. [ECM01960] ZMU07012 ZMU07790...

  • Page 109: Treatment Of Submerged Motor

    EMU33501 Treatment of submerged motor If the outboard motor is submerged, immedi- ately take it to a Yamaha dealer. Otherwise some corrosion may begin almost immediate- ly. NOTICE: Do not attempt to run the out- board motor until it has been completely inspected.

  • Page 110: Consumer Information

    Owner’s Manual. The owner of the outboard motor shall give notice to an authorized Yamaha Outboard Motor Dealer of any and all apparent defects within ten (10) days of discovery and make the motor available at that time for inspection and repairs at the dealer’s place of business.
  • Page 111 TRANSFER OF WARRANTY Transfer of the warranty from the original purchaser to any subsequent purchaser is possible by having the motor inspected by an authorized Yamaha Outboard Motor Dealer and requesting the dealer to submit a change of registration to Yamaha within ten (10) days of the transfer.

  • Page 112: Important Warranty Information If You Use Your Yamaha Outside The U.s.a. Or Canada

    He will be able to contact Yamaha on your behalf to see if any refund can be provided.
  • Page 113 — right out of the box. Yamalube — Take care of your Yamaha with legendary Yamalube oils, lubricants, and care products. They’re formulated and approved by the toughest judges we know: the Yamaha engineering teams that know your Yamaha from the inside out.
  • Page 114 Printed in Japan November 2012–2.2 × 1 CR Printed on recycled paper...

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