Hill Phoenix 05DMA Installation & Operating Handbook

Hill Phoenix 05DMA Installation & Operating Handbook

Hill pheonix dairy/deli/produce cases installation & operation handbook model 05dma

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DAIRY/DELI
/PRODUCE
C A S E S
M O D E L : O 5 D M A
INSTALLATION & OPERATION
HANDBOOK
P056442G
Rev. 10 12/04

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Summary of Contents for Hill Phoenix 05DMA

  • Page 1 DAIRY/DELI /PRODUCE C A S E S M O D E L : O 5 D M A INSTALLATION & OPERATION HANDBOOK P056442G Rev. 10 12/04...
  • Page 2 DANGER Electrical Shock Hazard Always disconnect power to case when servicing or cleaning. WARNING HIGH disconnect power to the fans PRESSURE before cleaning case. WARNING Some surfaces may be hot when case is in operation. HIGH PRESSURE HIGH PRESSURE WARNING Always turn off power to lights before servicing.
  • Page 3 We are interested in your suggestions for improvement both in case design and in this handbook. Please call/write to: Hill PHOENIX Marketing Services Department 1925 Ruffin Mill Rd. Colonial Heights, VA 23834...
  • Page 5: Table Of Contents

    TABLE OF CONTENTS GENERAL INFORMATION – PAGES 2-3 General information, first step recommendations and case dimensional drawings. THE USE OF CASTERS – PAGE 4 Cases roll on casters–general use and caster removal. INSTALLATION - PAGE 5 Instructions on how to trim out cases with illustrations. REFRIGERATION PIPING - PAGE 6 Diagram showing the refrigeration components of the self contained cases.
  • Page 6: General Information - Pages

    15 days of receipt of equipment. LOST ITEMS: This equipment has been carefully inspected to insure the highest level of quality. Any claim for lost items must be made to Hill PHOENIX within 48 hours of receipt of equipment. TECHNICAL SUPPORT: If any technical questions arise regarding a refrigerated display case contact our Customer Service Department in Richmond at 1-804-526-4455.
  • Page 7 39 11/16 in [100.7 cm] 3rd ROW LIGHT (OPTIONAL) 9.75" MIRROR (OPTIONAL) 13" MIRROR (OPTIONAL) 100 13/16 in [256.1 cm] 59 in 102 7/8 in [149.9 cm] [261.3 cm] 32 in [81.3 cm] COIL PLENUM 6 13/16 in [17.2 cm]* 5 1/8 in [13.1 cm] 31 9/16 in [80.2 cm]...
  • Page 8: The Use Of Casters

    CASES MOVE ON CASTERS FOR EASIER INSTALLATION ORIGIN 2 cases are manufactured and shipped to stores with casters installed on the base frame to make the job of moving cases easier for everyone involved with the manufacturing, shipping and instal- lation process.
  • Page 9: Installation

    The O5DMA is shipped with most of the exterior panels and trim already installed. The only exterior parts that need to be installed when the case arrives are the kick- plate and the end kickplates. If the cases are equipped with contour front panels the upper kickplate retainer is also shipped loose with the case.
  • Page 10: Refrigeration Piping

    REFRIGERATION PIPING The expansion valve and other controls are located on the left-hand side of the case and are accessible without lifting the fan plenum. The controls cluster may be reached by lifting only the left hand deck pan minimiz- ing the need to unload product.
  • Page 11: Component Definitions

    COMPONENT DEFINITIONS Access Valve - Access port on the evaporator that allows service personnel to check system pres- sure. Accumulator - A device installed on the suction line that is used to boil off small amounts of liquid refrigerant so liquid does not reach the compressor. Compressor - An electrically driven piston pump that pumps vapor refrigerant from a low pressure level to a higher pressure level.
  • Page 12: Plumbing

    PLUMBING All of the plumbing components are attached to the case at the factory so there is no assembly required. The case drain is located front and center of the cases for convenient access and is specially molded out of ABS material. The “P” trap, furnished with the case, is molded of PVC.
  • Page 13: Electrical Hookup, Control Settings, And Wiring Diagrams - Pages

    ELECTRICAL HOOKUP Electrical connections for the O5DMA are made in the field connection junction box located at the top left rear of the case, see dia- gram below. FIELD CONNECTION JUNCTION BOX DANGER Electrical Shock Hazard Always disconnect power to case when servicing or cleaning.
  • Page 14 ELECTRICAL HOOKUP This display case is equipped with specially designed light reflectors in the cornice to improve the illumination of products. Electronic ballasts operate both the cornice and shelf lights and are located behind the reflectors. To gain access to the ballasts the reflectors may be easily removed be removing a several screws along the length of the reflector.
  • Page 15: Control Settings

    CONTROL SETTINGS Johnson Controls Manual Defrost Button Enter Button Factory Control Settings Parameter Description Setpoint Hysteresis (differential) [1 to 9 Setpoint Low Limit [67 Setpoint High Limit Anti-Short Cycling Timer [0 to 9 min.] Deep Freeze Cycle Time [0 to 99 min.] High Temperature Alarm Value (degrees above setpoint) [0 to 55 Low Temperature Alarm Value (degrees below setpoint) [-50 to 0 Alarm Differential [1 to 9...
  • Page 16 CONTROL SETTINGS Johnson Controls Error Code Indicates an open or shorted temperature sensor. Cycle Power to reset control. Indicates an open or shorted evaporator sensor. Correct problem to reset control. Digital input was open for longer than time delay (id) and digital input option (if) 1 is selected.
  • Page 17 CONTROL SETTINGS ESC3 Controls Operation Temperature Control Temperature control in the ESC3 is accomplished by com- paring the temperature reading of the case temperature probe against the temperature setpoint. The compressor out- put is used to control the temperature. If the temperature is above the temperature setpoint (L1) + the hysteresis setpoint (rd), the compressor output is turned on (subject to the con- ditions described in the compressor operation sec-tion).
  • Page 18 CONTROL SETTINGS ESC3 Controls Alarm Operation Indications on the Display If the defrost, or compressor key blinks, it means that the corresponding function is delayed by a timing routine or inhibited. Other two-character messages may appear on the screen to indicate changes of state or alarm condi- tions.
  • Page 19 User Level Setpoints - O5DMA Code Parameter Name Setpoint Password Offset for air temp sensor (in tenths of a degree: i.e. a value of “1” adds 0.1° to value) Regulator differential (superheat) set point (a “0” in this field = 0.5°C or 0.5°F) Time between defrost cycles (defrost interval) Defrost temperature termination set point Max duration of defrost if using electric or hot gas defrost, or the actual...
  • Page 20: Wiring Diagrams

    WIRING DIAGRAMS- MODEL O5DMA...
  • Page 21: Case Operation

    CASE OPERATIONS Multi-Deck Self-Contained Produce/Dairy/Deli Merchandiser O5DMA - 4’, 6’ & 8’ System Requirements Model Volts Phase 4’ O5DMA 6’ 8’ Electrical Data Standard Fans 120 Volts Fans per Case Model Amps Watts O5DMA 4’ 1.00 6’ 1.00 8’ 1.50 Guidelines &...
  • Page 22: Temp Control

    DEFROST The O5DMA uses timed off defrost as its primary defrost method. defrost termination control probe is located in the middle fo the coil near the top as shown in the diagram below. Access to the probe can be gained by removing the lower rear baffle. TEMP CONTROL The temperature control probe is located The timed-off...
  • Page 23: Air Flow And Product Loading

    AIR FLOW Cases have been designed to provide maxi- mum product capacity within the refrigerated air envelope. It is important that you do not overload the food product display so that it impinges on the air flow pattern. PRODUCT LOADING Overloading will cause malfunction and the loss of proper temperature levels, particular- ly when discharge and return air sections are...
  • Page 24: Case Cleaning

    CASE CLEANING Case is designed to facilitate cleaning. There is a wide radius formed on the front and back of the inside bottom that helps accelerate liquid flow and eliminates difficult-to- clean sharp corners. All surfaces pitch to a deep-drawn drain trough that angles toward the front and center of case where the waste outlet is located for easy access.
  • Page 25 FANS The evaporator fans are equipped with either 9 watt fan motors, 1550 RPM’s, or 12 watt fan motors, 1650 RPM’s. Both motors have a counter clockwise rotation when viewed from the shaft end. The fan blades are 8” in diameter and the blades are pitched to 37 degrees on each model as shown on the chart below.
  • Page 26: Parts Ordering - Pages

    PARTS ORDERING...
  • Page 27 Location Part Descriptions Number Kickplate, PVC Extrusion, Storm Grey Master Bumper, Featherstone, Smoke, White, French Vanilla, Black Lower Front Panel, (only with curved front panel) Painted or Stainless Deck Pan, Painted, Unpainted, Stainless Front Baffle, Aluminum, Painted White, Custom Color, or Stainless Honeycomb, Discharge Rear Honeycomb Retainer, Painted White, Custom Color, or Stainless Upper Rear Baffle, Painted White, Custom Color, or Stainless...
  • Page 28: Parts Ordering

    (See illustrations on page 3). 3. If parts are to be returned for credit, ask the Parts Department to furnish you with a Return Materials Authorization Number. Hill PHOENIX 1925 Ruffin Mill Road Colonial Heights, Virginia 23834 Tel: 800-283-1109...
  • Page 29: Notes - Pages

    NOTES...
  • Page 30 NOTES...
  • Page 31: Use And Maintenance

    Judged to be Defective in Material or Workmanship States Our Entire Liability Whether Based on Tort, Contract or Warranty. We Neither Assume Nor Authorize Any Other Person to Assume for Us Any Other Liability in Connection with Our Product. MAIL CLAIM TO: Hill PHOENIX Display Merchandisers 1925 Ruffin Mill Road Colonial Heights, VA 23834...
  • Page 32 1925 Ruffin Mill Road, Colonial Heights, VA 23834 Due to our commitment to continuous improvement all specifications are subject to change without notice. Hill PHOENIX is a Sustaining Member of the American Society of Quality. Visit our web site at www.hillphoenix.com...

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