Cissell HD190G Owner's Manual
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Cissell HD190G Owner's Manual

190 lb. gas and steam laundry dryer
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OWNER'S MANUAL
CISSELL MANUFACTURING COMPANY
HEADQUARTERS
831 SOUTH FIRST ST.
P.O. BOX 32270
LOUISVILLE, KY 40232-2270
THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER.
MAN2190
REV 1
Member of:
190 Lb. Laundry Dryer
GAS
HD190G
L52CD48G
7/00
MODELS
STEAM
HD190S
L52CD48S
PHONE: (502) 587-1292
SALES FAX: (502) 585-3625
SERVICE/PARTS FAX: (502) 681-1275
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  • Page 1 OWNER'S MANUAL 190 Lb. Laundry Dryer MODELS STEAM HD190G HD190S L52CD48G L52CD48S CISSELL MANUFACTURING COMPANY HEADQUARTERS PHONE: (502) 587-1292 831 SOUTH FIRST ST. SALES FAX: (502) 585-3625 P.O. BOX 32270 SERVICE/PARTS FAX: (502) 681-1275 LOUISVILLE, KY 40232-2270 THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER.

  • Page 2: Important Notices

    IMPORTANT NOTICES—PLEASE READ For optimum efficiency and safety, we recommend that you read the manual before operating the equipment. Store this manual in a file or binder and keep for future reference. WARNING: For your safety, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or loss of life.
  • Page 3 ATTENTION: L’ACHETEUR DOIT PLACER L’AVERTISSEMENT SUIVANT DANS UN ENDROIT CLAIR ET VISIBLE: AVERTISSEMENT. Assurez-vous de bien suivre les instructions donnees dans cette notice pour reduire au minimum le risque d’incendie ou d’explosion ou pour eviter tuot dommage materiel, toute blessure ou la mort. __ Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre...
  • Page 4 WARNING: To avoid fire hazard, do not dry articles containing foam rubber or similar texture materials. Do not put into this dryer flammable items such as baby bed mattresses, throw rugs, undergarments (brassieres, etc.) and other items which use rubber as padding or backing. Rubber easily oxidizes causing excessive heat and possible fire.

  • Page 5: Dryer Warranty

    (90) days from date of sale. The warranty period on each new replacement part furnished by Cissell in fulfillment of the warranty on new equipment or parts shall be for the unexpired portion of the original warranty period on the part replaced.

  • Page 6: Table Of Contents

    Dryer Installation with Separate Exhaust ............2 6 Exhaust and Venting ....................2 7 Link Belts ........................2 8 Rules for Safe Operation of Your Cissell Dryer ..........29-30 Two Timer Model Operation ..................3 1 Moisture Control Operation ................. 32-33 Service Savers .......................
  • Page 7 S Y M B O L S The following symbols are used in this manual and/or on the machine. The numbers between () refer to the numbers on the machine surveys. Symbol Description P a r t / M e a s u re m e n t NOTE! Hot! Do Not Touch Heib!
  • Page 8 S Y M B O L S The following symbols are used in this manual and/or on the machine. The numbers between () refer to the numbers on the machine surveys. Symbol Description P a r t / M e a s u re m e n t rotation in two directions rotation dans les deux sens Drehbewigung in zwei Richtungen...

  • Page 9: Unpacking And General Installation

    Unpacking/General Installation (All Dryers) This dryer is packed in a large (heavy-duty) protective wooden crate. UNPACKING Upon arrival of the equipment, any damage in shipment should be reported to the carrier immediately. Upon determining permanent location of a unit, care should be taken in movement and placement of equipment.
  • Page 10 General Installation (All Dryers) GENERAL Position dryer for the least amount of exhaust piping and INSTALLATION elbows, and allow free access to the rear of dryer for (ALL DRYERS) future servicing of belts, pulleys and motors. Installation clearance from all combustable material for gas dryers is 18”...

  • Page 11: Dryer Specifications

    190 lb. Dryer Specifications (Illustration) ALL DIMENSIONS ARE +/- 1/4” (7 MM) AND ARE SUBJECT TO CHANGE WITHOUT NOTICE. Page 11...
  • Page 12 190 lb. Dryer Specifications (Illustration) ALL DIMENSIONS ARE +/- 1/4” (7 MM) AND ARE SUBJECT TO CHANGE WITHOUT NOTICE. Page 12...

  • Page 13: General Specifications

    Specifications for 190 lb. Gas Heated Dryer Basket Capacity ........190 lbs. (86.18 kg) Dryweight GENERAL SPECIFICATIONS Electrical Specifications ......208-240/60/3, 480/60/3, FOR 190 lb. GAS 220-380/50/3 HEATED DRYERS Motor Size: Basket ......2 hp (1.50 kW) Motor Size: Fan ........5 hp (3.73 kW) Floor Space ..........
  • Page 14 Specifications for 190 lb. Steam Heated Dryer Basket Capacity ........190 lbs. (86.18 kg) GENERAL SPECIFICATIONS Electrical Specifications ......208-240/60/3, 480/60/3, FOR 190 lb. STEAM 220-380/50/3 HEATED DRYERS Motor Size: Basket ......2 hp (1.50 kW) Motor Size: Fan ........5 hp (3.37 kW) Floor Space ..........83-1/2”...
  • Page 15 190 lb. Steam Heated Laundry Dryers - Specifications ELECTRICAL Dryers must be electrically grounded by a separate CONNECTIONS #14 or larger green wire from the grounding terminal (ALL DRYERS) within the Service Connection Box to a cold water pipe. In all cases, the grounding method must comply with local electrical code requirements;...
  • Page 16 Main Drive Motors Motor No. V o l t a g e Phase HP kW A m p s R P M B / F 1.50 MTR290 208/240 6.2 - 6.0 1725 B a sk e t 1.50 MTR290 1725 B a sk e t MTR296 1.50 4.2 - 4.6...

  • Page 17: Gas Pipe Size Chart

    Gas Pipe Size Chart TOTAL BTU/HR GAS PIPE SIZE FOR 1000 BTU (250 KCAL) NATURAL GAS (for LP Gas correct AT 7” W.C. (17.5 MBAR) PRESSURE TOTAL total BTU/HR below by KCAL multiplying by .6) In figuring total length of pipe, make allowance for tees and elbows. H O U R (25 ft.) (50 ft.)
  • Page 18 Gas Piping Installation (Illustration) Page 18...

  • Page 19: Gas Piping Installation

    Gas Piping Installation 1. Gas service installation must conform with local codes, or in GAS PIPING the absence of local codes with the National Fuel Gas Code, ANSI Z223.1 or the CAN/CGA-B149, Installation Codes. INSTALLATION 2. Check Rating Plate located on rear wall of dryer, for type of gas to equip the dryer and the altitude (elevation).

  • Page 20: Steam Piping Installation

    Steam Piping Installation (Illustration) INDIVIDUALLY TRAPPED COILS ARE RECOMMENDED RATHER THAN MANFOLDING RETURN INTO ONE TRAP. Page 20...
  • Page 21 Steam Piping - Installation Instructions 1. Set and anchor dryer in position. Machine should be level to STEAM PIPING - INSTALLATION assure proper steam circulation. INSTRUCTIONS 2. To prevent condensate draining from headers to dryer, piping should have a minimum 12” (305 mm) above respective header. Do not make steam connection to header with a horizontal or downwardly facing tee or elbow.
  • Page 22 Dryer Installation with Multiple Exhaust (Illustration) Page 22...

  • Page 23: Dryer Installation With Multiple Exhaust

    Dryer Installation with Multiple Exhaust D R Y E R For Exhaust Duct more than 14 feet (5 m) and 2 elbows equivalent and more than 0.6 inches (16 mm) static pressure. INSTALLATION (See illustration on previous page.) WITH MULTIPLE EXHAUST 1.
  • Page 24 Dryer Installation with Multiple Exhaust For Exhaust Duct less than 14 feet and 2 elbows equivalent and less than 0.6 inches static pressure. DRYER EXHAUSTS Area of section "A-A" must be equal to the sum of dryer exhaust pipes entering muliple ex- haust pipe.
  • Page 25 Suggested Minimum Dryer Make-up Air Requirements Dryer Dryer Pocket Maximum Air Flow Duct Size For Required Make-up Model Capacity Rate per Pocket Service Connection Air Area per Pocket m3/h inch sq. inch cm2 C 30 ST 13.6 C 75 ST 1000 1700 1240...

  • Page 26: Dryer Installation With Separate Exhaust

    Dryer Installation With Separate Exhaust (Preferred) For ductwork less than 14 feet (5 m) and 2 elbows equivalent and D R Y E R less than 0.6 inches (16 mm)static pressure. INSTALLATION WITH SEPARATE NEVER exhaust the dryer into a chimney. EXHAUST ( P R E F E R R E D ) NEVER install wire mesh screen over the exhaust or...

  • Page 27: Exhaust And Venting

    Exhaust and Venting Nothing is more important than air flow for the proper operation DRYER AIR FLOW of a clothes dryer. A dryer is a pump which draws make-up air INSTALLATION from the out-of-doors, through the heater, through the clothes and then forces the air through the exhaust duct back to the out-of- doors.

  • Page 28: Link Belts

    Link Belts The Fan Assembly is rated at 0.6” w.c. (1.5 mbar) back pressure. - Link Belts are adjustable for belt length. Please take links out to tighten fan belt. This may need to be done after dryer has been running for several days. If fan seems to be vibrating excessively, this may be an indication that the fan belt needs to be tightened.

  • Page 29: Rules For Safe Operation Of Your Cissell Dryer

    Rules for Safe Operation of Your Dryer R U L E S RULES FOR SAFE OPERATION OF 1. Be sure your dryer is installed properly in accordance with YOUR DRYER the recommended instructions. 2. CAUTION Be safe - Shut main electrical power supply and gas supply off externally before attempting service.
  • Page 30 Rules for Safe Operation of Your Dryer CAUTION Synthetic solvent fumes from dry cleaning machines create acids when drawn through the dryer. These acid fumes cause rusting of painted parts, pitting of bright plated parts and completely removes the zinc from galvanized metal parts, such as the tumbler basket.
  • Page 31 Operating Instructions - Two Timer Models OPERATING 1. After loading the dryer tumbler with water washed INSTRUCTIONS - clothes load, proceed to close the loading door. For TWO TIMER MODELS better drying, do not load dryer with combination of garments that twist. 2.
  • Page 32 Moisture Control (Illustration) Page 32...

  • Page 33: Moisture Control Operation

    Operating Instructions - Moisture Control Models (Optional) OPERATING NOTE: Machines with Moisture Control option can be used like INSTRUCTIONS - regular two-timer models. To dry with Two Timer method, flip MOISTURE CONTROL switch on Control Panel to “Time Drying”. To dry with the MODELS (OPTIONAL) Moisture Control method, flip the switch to “Automatic Drying”.

  • Page 34: Service Savers

    Service Savers To help you troubleshoot the dryer, we list below the TROUBLESHOOTING most common reasons for service calls and some answers to the problems. Before you call service, please review the following items: DRYER WON'T START DRYER WON'T START 1.

  • Page 35: Troubleshooting Charts

    Troubleshooting Chart TR O U B L E C A U S E REMEDY Basket motor runs, V-Belt broken. Replace V-Belt. but basket will not V-Belt loose. Adjust belt tension. revolve. Motor Pulley loose. Tighten Set Screw. Basket overloaded. Remove load. Dryer noisy or Not leveled.

  • Page 36: Air Switch Adjustment 4

    Troubleshooting Chart TR O U B L E CA U S E REMEDY Dryer runs, but no Line fuse or heater circuit fuse Replace fuse. heat (continued). blown to unit. Defective door switch. Check continuity across contacts, opened & closed. If defective, replace door switch. Air switch not operating.
  • Page 37 Troubleshooting Chart TR O U B L E C A U S E REMEDY Dryer runs, but no Defective thermostat. Check continuity across thermostat. heat (continued). Limiting or safety thermostats are normally closed. If open, replace thermostat. Defective safety overload See above.
  • Page 38 Troubleshooting Chart TR O U B L E CA U S E REMEDY Motor will not start. No power. Check fuses on circuit breakers. Make sure main control switch is ON. Incorrect power. Check power source: voltage, phase, and frequency must be the same as specified on electrical rating plate.
  • Page 39 Troubleshooting Chart TR O U B L E C A U S E REMEDY Dryer does not stop Defective timer. Replace timer. at end of time period (6). Dryer runs no steam Valve closed. Check all valves in steam supply and return to coils.

  • Page 40: Direct Spark Ignition Operation

    Direct-Spark Ignition Operation DIRECT SPARK NOTE: Some models are equipped with a dual ignition system. The dual ignition system contains two Direct Spark IGNITION Ignition modules in parallel. Each module has its own OPERATION Flame Sense circuit and acts independently of the other. If either Bonnet Limit Thermostat opens because of high heat or flame impingement, the entire ignition system will shut down.
  • Page 41 DIRECT SPARK IGNITION OPERATION FLOW CHART The DSI module is powered by a 24 volts AC suppled by a step-down transformer in series with eight safety interlocks: A. Timer switching device (1) B. Main door and lint door switches (2) C.
  • Page 42 M a i n t e n a n c e — G e n e r a l MAINTENANCE MAINTENANCE 1. CLEAN LINT DRAWER DAILY. Remove lint before starting day’s operation. A clean lint drawer will increase the efficiency of the dryer, as the moisture-laden air will be exhausted more quickly.
  • Page 43 M a i n t e n a n c e — G e n e r a l MAINTENANCE (continued) MAINTENANCE 6. GAS BURNERS. Keep burners clean. Check and clean often. 7. GAS PRESSURE. Gas pressure should be checked periodically per specifications on separate page.
  • Page 44 Shimming the Basket and Spider Assembly (Illustration) Page 44...

  • Page 45: Shimming The Basket And Spider Assembly

    Shimming the Basket and Spider Assembly INSTRUCTIONS FOR This procedure is normally necessary when replacing either the basket or the spider assembly on any Cissell SHIMMING THE dryer. The alignment of these two parts is crucial in BASKET AND SPIDER assuring a true running basket.

  • Page 46: Air Switch Adjustment

    Air Switch Adjustment 1. Shut off current; disconnect leads and remove air AIR SWITCH switch. ADJUSTMENT 2. Lay air switch assembly on flat surface. Adjust air blade at “A” (figure 1) so that air blade lays flat and surface “B” is parallel to the flat surface. 3.

  • Page 47: Dryers With Reversing Control Timer

    Dryers with Reversing Control Timer INSTRUCTIONS FOR I n s t r u c t i o n s DRYERS WITH In operation, coasting of basket increases, making it REVERSING necessary to readjust reversing timer. CONTROL TIMER CAUTION Failure to do this will cause the thermal overload units for the basket to cut-out unnecessarily and probably damage the gear reducer.
  • Page 48 Dryers with Reversing Control (Illustration) I n s t r u c t i o n s INSTRUCTIONS FOR DRYERS WITHOUT N O T E REVERSING Fan rotates counter-clockwise as viewed from CONTROL back end of motor. See arrow on motor support. FAN AND BASKET ROTATION Basket rotates counter-clockwise as viewed from back end...

  • Page 49: Pulley And Belt Maintenance

    Pulley and Belt Maintenance DRIVE PULLEYS DRIVE PULLEYS AND BELTS AND BELTS Before placing the dryer into operation, insure that the drive belts and pulleys are in good condition and in sufficient belt tension. Check belt tension after dryer is in operation 2-3 weeks. Tighten as necessary.
  • Page 50 190 lb. Dryer (Front of Dryer) (Illustration) Page 50...
  • Page 51 Parts—190 lb. Dryer (Front of Dryer) TUX285 Button Head Screw (4) TUX259 Threaded Rod, 3/4” - 10 (4) TUX261 Washer, 4” x 7/8” I.D. x 1/16” (4) TUX426 Washer, 3/4” TUX260 Nut, 3/4” - 10 (4) TUX2831 1/2” Lock Washer (4) TU3827 1/2”-13 H.H.

  • Page 52: Motor Mount Assembly 5

    190 Lb. Dryer - Motor Mount Assembly Page 52...
  • Page 53 190 Lb. Dryer - Motor Mount Assembly Model - L52CD48S - Steam Model - L52CD48G - Gas 1 TUX460 Bushing (SH X 1-7/16”) & Key 26 Motor See page 16 2 TUX214 Sheave Idler/SML *27 TUX415 Cover 3 TUX216 Belt Idler/Spider *28 TU8206 Air Switch Assembly 4 TUX212...

  • Page 54: Front Panel And Door Assembly

    Parts—Front Panel and Door Assembly *TUX474 Front Panel Assembly w/Door 1 TU7862 Door Glass 20 1/4” 14 TU4839 #10 - 32 x 3/8” Screw 2 TU1692 Gasket 15 TU4840 #10 - 32 Crown Nut 3 TU5503 Door Latch Spacer (3) 16 TU2687 #8 - 1/2”...

  • Page 55: Back Cover Assembly

    190 Lb. Dryer - Back Cover Assembly IB139 3/8” Bolt IB140 W a s h e r VSB134 Lockwasher TU4787 3/8” Nut TUX318 Left Side W/A TUX348 Right Side W/A TUX317 Bottom TUX451 TUX316 Back Cover CB36 Machine Screws (26) Page 55...

  • Page 56: Fan Assembly

    190 Lb. Dryer - Fan Assembly TUX220* Cast Aluminum Fan - 190lb. Motor See page 15 TUX221 Sheave, Motor 3.0 Pitch TU6723 Bushing, Lock H 1-1/8” TU2007 Bushing, Sheave H 7/8” TUX459 Belt, Motor Ass’y TUX222 Sheave, 5” Dia. (60 Hz.) TUX342 Sheave, 3.6”...

  • Page 57: Moisture Control Assembly 5

    Parts—Moisture Control Assembly (Moisture Control Models only) TUX234 1 TUX235 Control Panel Weldment 1 2 TU7733 #8-32 x 1/2” Self-Drill SMS 2 TUX291 Nameplate 1 3 ET208 #6-32 x 1/4” Pan Hd. Scr. 3 TUX141 LCD Display 1 4 TU8629 Terminal Board, 4 Pole 4 TUX143 Thermostat Knob...

  • Page 58: Timer Control Assembly

    Parts—Timer Control Assembly TUX340 1 TUX235 Control Panel Weldment 9 TU12933 Timer, 15 Min. (24V) 2 TUX334 Nameplate 1 0 TU2555 Knob 3 TUX141 LCD Display 1 1 F1300 Relay 4 TU9028 Push Button Switch 1 2 TU7733 #8-32 x 1/2” Self-Drill SMS 5 TUX144 Electronic Thermostat 1 3 ET208...

  • Page 59: Reversing Control Panel Assembly

    Reversing Control Panel Assembly (Illustration) TUX198 Reversing Control Panel 200-240V Steam TUX421 Reversing Control Panel 200-240V Gas TUX434 Reversing Control Panel 480V Gas CB36 1/4 - 20 Hex Head Screw TU13480 Transformer (200-240/24V) TU13514 Transformer (460/24V) TUX145 Contactor (24V) TUX146 Contactor Reversing (24V) TUX197 Motor Control Mounting Plate...

  • Page 60: Gas Bonnet And Burner Assembly

    Gas Bonnet and Burner Assembly—TUX425 Page 60...
  • Page 61 Parts—Gas Bonnet and Burner Assembly—TUX400 Gas Bonnet Assy LP Gas - TUX437 Gas Bonnet Assy Nat. Gas - TUX425 TUX361 Heater Duct Assembly TUX374 Left Complete Bonnet Assy. TUX375 Right Complete Bonnet Assy. TU13678 Bonnet Limit Thermostat TU13695 Bonnet Limit Bracket TUX416 Burner Weld Assy.

  • Page 62: Air Switch Assembly

    Parts—Air Switch Assembly AIR SWITCH ASSEMBLY F888 “E” Ring TU2463 Actuator Arm TU3476 Air Switch Decal TU1771 #6 Tinnerman Nut TU14482 Air Switch TU1770 Insulator TU8171 Air Switch Bracket TU7733 #8 - 18 x 1/2” Self Drilling Screw TU3219 #6 x 1” Round Head S.M.S. Page 62...
  • Page 63 Table for Ordering Overload Heaters for Overload Relays OVERLOAD HEATER TABLE Motor Full Load Amps (FLA) SF = 1.15 OR GREATER SF = 1.00 H e a t e r S i z e 40 Deg. C 60 Deg. C 40 Deg.

  • Page 64: Ordering Overload Heaters For Overload Relays

    Ordering Overload Heaters for Overload Relays Properly sized Overload Heaters provide motor protection O R D E R I N G for the dryer. Improper heater size may allow the motor to OVERLOAD HEATERS FOR be damaged, or could cause nuisance tripping. OVERLOAD RELAYS Heater sizes are listed on the Overload Heater Table on page 63.
  • Page 65 Page 65...

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