Yamaha F50C Owner's Manual
Yamaha F50C Owner's Manual

Yamaha F50C Owner's Manual

Outboard motor f50c; t50c; f60c; t60c
Table of Contents

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F50C
T50C
F60C
T60C
OWNER'S MANUAL
U.S.A.Edition
LIT-18626-05-33

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Table of Contents
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Summary of Contents for Yamaha F50C

  • Page 1 F50C T50C F60C T60C OWNER’S MANUAL U.S.A.Edition LIT-18626-05-33...
  • Page 3 EMU01449 TO THE OWNER Thank you for choosing a Yamaha out- board motor. This Owner’s manual con- A CAUTION indicates special precautions tains information needed for proper oper- that must be taken to avoid damage to ation, maintenance and care. A thorough the outboard motor.
  • Page 4: Table Of Contents

    EMA20010 CONTENTS GENERAL INFORMATION BASIC COMPONENTS OPERATION MAINTENANCE TROUBLE RECOVERY INDEX READ THIS OWNER’S MANUAL CAREFULLY BEFORE OPERATING YOUR OUTBOARD MOTOR.
  • Page 5: General Information

    EMB00010 Chapter 1 GENERAL INFORMATION IDENTIFICATION NUMBERS RECORD ..1-1 Outboard motor serial number...1-1 Key number...........1-1 EMISSION CONTROL INFORMATION...1-2 SAFETY INFORMATION......1-4 IMPORTANT LABELS ......1-6 BASIC BOATING RULES ......1-7 FUELING INSTRUCTIONS.....1-11 Gasoline ..........1-11 ENGINE OIL ..........1-13 BATTERY REQUIREMENT ....1-14 PROPELLER SELECTION .......1-14 START-IN-GEAR PROTECTION ....1-16...
  • Page 6: Identification Numbers Record

    401012 Record your outboard motor serial num- ber in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your out- board motor is stolen. 1 Outboard motor serial number...
  • Page 7: Emission Control Information

    EMU01385 EMISSION CONTROL INFORMATION EMU01444 NORTH AMERICAN MODELS This engine conforms to U.S. Environ- mental Protection Agency (EPA) regula- tions for marine SI engines. See the label ****** affixed to your engine for details. Approval label of Emission control certificate This label is attached to the bottom cowl- ing.
  • Page 8 EMU01389 STAR LABELS Your outboard motor is labeled with a California Air Resources Board (CARB) star label. See below for a description of your particular label. 1 Star label 000957 One Star - Low Emission The one-star label identifies engines that meet the Air Resources Board’s 2001 exhaust emission standards.
  • Page 9: Safety Information

    EMU00917 8 This product emits exhaust gases which SAFETY contain carbon monoxide, a colorless, odorless gas which may cause brain INFORMATION damage or death when inhaled. Symp- toms include nausea, dizziness, and 8 Before mounting or operating the out- drowsiness. Keep cockpit and cabin board motor, read this entire manual.
  • Page 10 8 When a swimmer is in the water near you shift into neutral and shut off the engine. 8 Be informed about boating safety. Addi- tional publications and information can be obtained from many organizations, including the following: United States Coast Guard Consumer Affairs Staff (G-BC) Office of Boating, Public, and Consumer Affairs...
  • Page 11: Important Labels

    EMB30011 IMPORTANT LABELS WARNING LABELS WARNING Be sure shift control is in neutral before starting engine. (except 2HP) Do not touch or remove electrical parts 202011** when starting or during operation. Keep hands,hair,and clothes away from flywheel and other rotating parts while engine is running. 6A1-83625-41 CAUTION LABELS CAUTION...
  • Page 12: Basic Boating Rules

    EMB40010* Stand-on vessel BASIC BOATING RULES The vessel with the right-of-way has the duty to continue its course and speed, (Rules of the road) except to avoid an immediate collision. When you maintain your direction and Just as there are rules which apply when speed, the other vessel will be able to you are driving on streets and high ways, determine how best to avoid you.
  • Page 13 RULES WHEN ENCOUNTERING will clear one another if you continue on your set course and speed. VESSELS There are three main situations which you may encounter with other vessels which could lead to a collision unless the Steer- ing Rules are followed: Meeting (you are approaching another vessel head-on) Crossing (you are travelling across the...
  • Page 14 its course and speed. You must stay out Sailing vessel right-of-way of its way until you are clear of it. Like- Sailing vessels should normally be given wise, if another vessel is passing you, you the right-of-way. The exceptions to this should maintain your speed and direction are: so that the other vessel can steer itself...
  • Page 15 tion. These markers are white with black letters and orange boarders. They signify speed zones, restricted areas, danger areas, and general information. Remember, markings may vary by geo- graphic location. Always consult local boating authorities before driving your boat in unfamiliar waters. MAIN CHANNEL BUOYS "...
  • Page 16: Fueling Instructions

    EMB50410* FUELING INSTRUCTIONS GASOLINE AND ITS VAPORS ARE HIGH- LY FLAMMABLE AND EXPLOSIVE! 8 Do not smoke when refueling, and keep away from sparks, flames, or other sources of ignition. 8 Stop engine before refueling. 8 Refuel in a well-ventilated area. Refuel portable fuel tanks off the boat.
  • Page 17 Gasohol There are two types of gasohol: gasohol containing ethanol and that containing methanol. Gasohol containing ethanol can be used if ethanol content does not exceed 10% and the fuel meets minimum octane ratings. Gasohol containing methanol is not recommended by Yama- ha because it can cause fuel system dam- age or engine performance problems.
  • Page 18: Engine Oil

    EMU01769 ENGINE OIL Recommended engine oil: 4-stroke motor oil with a combination of corresponding SAE and API as shown in the chart. 10W-30 10W-40 Engine oil quantity: See Chapter 4, “Specifications.” All 4-stroke engines are shipped from the factory without engine oil. 001162 1-13...
  • Page 19: Battery Requirement

    EMU01775 BATTERY REQUIREMENT Do not use a battery that does not meet the specified capacity. If a battery which does not meet specifications is used, the electric system could perform poorly or be overloaded, causing electric system damage. For electric start models, choose a battery which meets the following specifications.
  • Page 20 Conversely, a larger-pitch pro- peller is more suitable for a smaller oper- ating load. Yamaha dealers stock a range of pro- pellers, and can advise you and install a propeller on your outboard that is best suited to your application.
  • Page 21: Start-In-Gear Protection

    EMU01209 START-IN-GEAR PROTECTION Yamaha outboard motors or Yamaha approved remote control units equipped with start-in-gear protection device(s). This feature permits the engine to be started only when it is Neutral. Always select Neutral before starting the engine. 1-16...
  • Page 22 -MEMO-...
  • Page 23: Basic Components

    EMC00010 Chapter 2 BASIC COMPONENTS MAIN COMPONENTS......2-1 OPERATIONS OF CONTROLS AND OTHER FUNCTIONS ........2-2 Fuel tank ..........2-2 Remote control ........2-3 Trim tab ..........2-7 Power trim/tilt switch ......2-8 Trim angle adjusting rod .....2-8 Digital tachometer........2-9 Tilt support lever ........2-12 Top cowling lock lever.......2-12 Flushing device........2-12 WARNING SYSTEM ......2-13 Overheat warning.......2-13...
  • Page 24: Main Components

    EMU01206 MAIN COMPONENTS F60, T60 1 Top cowling 0 Clamp bracket 2 Cowling lock lever q Tilt support lever 3 Oil drain bolt w Flushing device (F50, T50) 4 Anodes e Power trim and tilt switch 5 Anti-cavitation plate r Fuel joint 6 Trim tab (Anode) t Flushing device (F60, T60) 7 Propeller...
  • Page 25: Operations Of Controls And Other Functions

    EMC20010 OPERATIONS OF CONTROLS OTHER FUNCTIONS EMC21012 FUEL TANK If your model was equipped with a portable fuel tank, its function is as fol- lows. 1 Fuel hose joint 2 Fuel meter (If equipped) 3 Fuel tank cap 4 Air vent screw (If equipped) EMC31010 Fuel hose joint This connector is provided for connecting...
  • Page 26: Remote Control

    EMC80612 REMOTE CONTROL Both the shifter and the throttle are actu- ated by the remote control lever. In addi- tion, this control also has the electrical switches. 1 Remote control lever 2 Neutral interlock trigger 3 Neutral throttle lever 701011* 4 Main switch 5 Engine stop lanyard switch 6 Power trim and tilt switch...
  • Page 27 EMC50210 Neutral throttle lever To open the throttle without shifting into either Forward or Reverse, place the remote control lever in the Neutral posi- tion and lift the neutral throttle lever. NOTE: The neutral throttle lever will operate only when the remote control lever is in Neu- 701033* tral.
  • Page 28 EMC28210 Engine stop lanyard switch The lock-plate on the end of the lanyard must be attached to the engine stop switch for the engine to run. The lanyard should be attached to a secure place on the operator’s clothing, or arm or leg. Should the operator fall overboard or leave the helm, the lanyard will pull out the lock plate, stopping ignition to the...
  • Page 29 EMU01331 Power Trim/Tilt Switch The power trim/tilt adjusts the motor angle in relation to the transom. The power trim/tilt switch is located on the remote control lever grip. Pushing the switch “UP” trims the motor up, then tilts the motor up. Pressing the switch “DN” tilts the motor down and trims the motor 701034* down.
  • Page 30: Trim Tab

    EMU00113 F50, F60 TRIM TAB The trim tab should be adjusted so that the steering control can be turned to either the right or left by applying the same amount of force. An improperly adjusted trim tab may 603011 cause difficult steering. Always test run after the trim tab has been installed or replaced to be sure steering is correct.
  • Page 31: Power Trim/Tilt Switch

    EMU01125 POWER TRIM/TILT SWITCH The power trim/tilt adjusts the motor angle in relation to the transom. The power trim/tilt switch is located on the side of the bottom engine cowling. Push- ing the switch “UP” trims the motor up, then tilts the motor up. Pressing the switch “DN”...
  • Page 32: Digital Tachometer

    EMU01617 DIGITAL TACHOMETER This gauge contains the tachometer, trim meter, hour meter, low oil pressure warn- ing indicator, and the overheat warning indicator. 1 Tachometer 2 Trim meter 3 Hour meter 001081 4 Low oil pressure warning indicator 5 Overheat warning indicator 6 Set button 7 Mode button NOTE:...
  • Page 33 EMU01109 Trim Meter This meter shows the trim angle of your outboard motor. NOTE: 8 Memorize the trim angles that work best for your boat under different condi- tions. Adjust the trim angle to the desired setting by operating the power 001059 trim and tilt switch.
  • Page 34 EMU01110 Low Oil Pressure Warning Indicator If oil pressure drops too low, the warning indicator will start to blink. Refer to the section “LOW OIL PRESSURE WARNING” for details. 1 Low oil pressure warning indicator 001060 8 Do not operate the engine without oil. Serious engine damage will occur.
  • Page 35: Tilt Support Lever

    EMD60010 TILT SUPPORT LEVER To keep the outboard motor in the tilted- up position, lock the tilt support lever to the clamp bracket. 000971 EMD62110 F50, T50 TOP COWLING LOCK LEVER To remove the engine top cowling, pull up the lock lever. Then lift off the cowling. When replacing the cowling, check to be sure it fits properly in the rubber seal.
  • Page 36: Warning System

    EMD80010 WARNING SYSTEM Do not continue to operate the engine if the warning device has activated. Consult your Yamaha dealer if the problem can- not be located and corrected. EMU00170 OVERHEAT WARNING This engine has an overheat warning device. If the engine temperature rises too high, the warning device will activate.
  • Page 37: Low Oil Pressure Warning

    Check oil level and add oil as needed. If the oil level is correct, consult your Yamaha dealer. Do not continue to run the engine if the low oil pressure lamp is “ON”. Serious engine damage may occur.
  • Page 38 -MEMO-...
  • Page 39: Operation

    EMF00010 Chapter 3 OPERATION INSTALLATION ........3-1 Mounting the outboard motor....3-2 FILLING FUEL ...........3-4 PRE-OPERATION CHECKS ......3-5 Checking the engine oil level ....3-6 BREAKING IN (RUNNING IN) ENGINE ..3-7 STARTING ENGINE .........3-8 WARMING UP ENGINE ......3-11 SHIFTING ..........3-12 Forward ..........3-12 Reverse..........3-12 STOPPING ENGINE .......3-13 TRIMMING OUTBOARD MOTOR..3-14 Adjusting trim angle ......3-15...
  • Page 40: Installation

    EMF10010 INSTALLATION Incorrect engine height or obstructions to smooth water flow (such as the design or condition of the boat or accessories such as transom ladders/depth finder trans- ducers) can create airborne water spray while the boat is cruising. Severe engine damage may result if the motor is operat- ed continuously in the presence of air- borne water spray.
  • Page 41: Mounting The Outboard Motor

    EMF12012 MOUNTING THE OUTBOARD MOTOR Improper mounting of the outboard motor could result in hazardous condi- tions such as poor handling, loss of con- trol, or fire hazards. Observe the follow- ing: 8 The information presented in this sec- tion is intended as reference only. It is possible provide complete...
  • Page 42 Overpowering a boat may cause severe instability. Do not install an outboard motor with more horsepower than the maximum rating on the capacity plate of the boat. If the boat does not have a capacity plate, consult the boat manufac- turer.
  • Page 43: Filling Fuel

    While many additives available may reduce deposits, Yamaha recommends the use of Ring Free Fuel Additive, avail- able from your Yamaha dealer. Ring Free has repeatedly proven its ability to clean combustion deposits from inside the engine, notably the critical piston-ring- land area, and fuel system components.
  • Page 44: Pre-Operation Checks

    EMF40012 PRE-OPERATION CHECKS If any item in the pre-operation check is not working properly, have it inspected and repaired before operating the out- board motor. Otherwise, an accident could occur. EMF41110 Fuel 8 Check to be sure you have plenty of fuel for your trip.
  • Page 45: Checking The Engine Oil Level

    EMF43510 Engine 8 Check the engine and engine mounting. 8 Look for loose or damaged fasteners. 8 Check the propeller for damage. Do not start the engine out of water. Overheating and serious engine damage can occur. EMU01436 CHECKING THE ENGINE OIL LEVEL 1) Put the outboard motor in an upright position (not tilted).
  • Page 46: Breaking In (Running In) Engine

    EMF50312 BREAKING IN (RUNNING IN) ENGINE Your new engine requires a period of break-in (running-in) to allow mating sur- faces of moving parts to wear-in evenly. Correct break-in (running-in) will help ensure proper performance and longer engine life. Failure to follow the break-in (running-in) procedure may result in reduced engine life or even severe engine damage.
  • Page 47: Starting Engine

    EMU01147 STARTING ENGINE 8 Before starting the engine, make sure that the boat is tightly moored and that you can steer clear of any obstructions. Be sure there are no swimmers in the 902053 water near you. 8 When the air vent screw is loosened, gasoline (petrol) vapor will be released.
  • Page 48 EMU01000¯ PROCEDURE FOR REMOTE CONTROL MODEL 4) Place the remote control lever in the Neutral position. NOTE: The start-in-gear protection device pre- vents the engine from starting except when in Neutral. 701015 5) Attach the engine stop switch lanyard to a secure place on your clothing, or your arm or leg.
  • Page 49 EMU00949 Electric Start Model START 7) Turn the main switch to “START”, and hold it for a maximum of 5 sec- onds. 8) Immediately after the engine starts, release the main switch to return it to “ON”. 000978 8 Do not turn the main switch to “START”...
  • Page 50: Warming Up Engine

    If the cause for the low oil pressure warning lamp cannot 309011 be found, consult your Yamaha dealer. 8 A continuous flow of water from the pilot hole shows that the water pump is pumping water through the cooling passages.
  • Page 51: Shifting

    EMG20111 SHIFTING Before shifting, make sure there are no swimmers or obstacles in the water near you. 000323 To change the shifting position from for- ward to reverse or vice-versa, close the throttle first so that the engine idles (or runs at low speeds).
  • Page 52: Stopping Engine

    EMG38010 STOPPING ENGINE Let it cool off for a few minutes at idle or low speed first. Stopping the engine immediately after operating at high speed is not recommended. EMU00276 PROCEDURE Main switch equipped model 1) Turn the main switch to “OFF”. START 701023 2) If the fuel joints are provided, discon-...
  • Page 53: Trimming Outboard Motor

    EMU01412 TRIMMING OUTBOARD MOTOR The trim angle of the outboard motor helps determine the position of the bow of the boat in the water. The correct trim angle will help improve performance and fuel economy while reducing strain on the engine.
  • Page 54: Adjusting Trim Angle

    ADJUSTING TRIM ANGLE EMU01401 Power Trim/Tilt Model 8 Be sure all people are clear of the out- board motor when adjusting trim/tilt angle, also be careful not to pinch any body parts between the drive unit and clamp bracket. 8 Use caution when trying a trim position for the first time.
  • Page 55 EMU01916 Trim angle settings and boat handling When the boat is on plane, a bow-up atti- tude results in less drag, greater stability and efficiency. This is generally when the keel line of the boat is up about 3 to 5 degrees.
  • Page 56: Tilting Up/Down

    NOTE: Depending on the type of boat, the out- board motor trim angle may have little effect on the trim of the boat when oper- ating. EMU01200 TILTING UP/DOWN If the engine will be stopped for some time, or if the boat is moored in shallows, the engine should be tilted up to protect the propeller and casing from damage by collision with obstructions, and also to...
  • Page 57 EMU01029 PROCEDURE FOR TILTING UP Power trim/tilt model 1) Remove the fuel-line connection from the motor. (If the fuel connector is provided on the motor.) 304011* 2) Push the power trim/tilt switch “UP” until the outboard has tilted up com- pletely.
  • Page 58: Cruising In Other Conditions

    EMU00303 PROCEDURE FOR TILTING DOWN Power trim/tilt model 1) Push the power trim/tilt switch “UP” until the engine is supported by the tilt rod. 2) Release the tilt-support lever. 3) Push the power trim/tilt switch “DN” (Down) to lower the engine to the 000979 desired position.
  • Page 59: Maintenance

    EMK00010 Chapter 4 MAINTENANCE SPECIFICATIONS ........4-1 TRANSPORTING AND STORING OUTBOARD MOTOR .......4-3 Trailering outboard motor....4-3 Storing outboard motor ......4-4 PERIODIC MAINTENANCE......4-8 Replacement parts .......4-8 Maintenance chart........4-9 Greasing ..........4-10 Cleaning and adjusting spark plug...4-11 Checking top cowling ......4-12 Checking fuel system......4-13 Inspecting fuel filter ......4-14 Inspecting idling speed......4-16 Changing engine oil ......4-17...
  • Page 60: Specifications

    EMK10111* SPECIFICATIONS Model Unit F50TRC Item DIMENSIONS 8Overall Length mm (in.) 718 (28.3) 8Overall Width mm (in.) 361 (14.2) 8Overall Height mm (in.) 1,397 (55.0) 8Transom height mm (in.) 533 (21.0) 8Weight* kg (lb.) 106 (237) PERFORMANCE 8Full throttle operating range r/min 5,000~6,000 8Maximum output...
  • Page 61 T50TRC F60TRC T60TRC 718 (28.3) 706 (27.8) 706 (27.8) 361 (14.2) 384 (15.1) 384 (15.12) 1,436 (56.5) 1,415 (55.7) 1,455 (57.28) 533 (21.0) 527 (20.7) 530 (20.87) 110 (243) 111 (245) 116 (256) 5,000~6,000 5,000~6,000 5,000~6,000 36.8 (50.0) at 5,500 r/min 44.1 (60) at 5,500 r/min 44.1 (60) at 5,500 r/min 900~1,000...
  • Page 62: Transporting And Storing Outboard Motor

    For further details, consult your Yamaha dealer. 8 Never get under the lower unit while it is tilted, even if a motor support bar is used.
  • Page 63: Storing Outboard Motor

    “Yamaha Fuel Conditioner and Stabilizer” (Part No. LUB-FUELC-12- 00) to each gallon of fuel. NOTE: The use of “Yamaha Fuel Conditioner and Stabilizer” eliminates the need to drain the fuel system. Consult your Yamaha dealer or other qualified mechanic if the...
  • Page 64 1) Remove the top cowling and the pro- peller. 2) Install a flushing attachment to the lower unit.(Flushing attachment avail- able from your Yamaha dealer). Avoid running the outboard at high speed while on the flushing attachment, or overheating could occur.
  • Page 65 EMK26011 Lubrication 1) Remove the spark plugs, and spray a 10 second spray of Yamaha “Stor- Rite Engine Fogging Oil” into each cylinder. Grease spark plug threads and reinstall the spark plugs and torque to proper specification. (Refer “CLEANING ADJUSTING SPARK PLUG”).
  • Page 66 EMK29010 Battery Care Battery electrolyte is poisonous and dan- gerous, causing severe burns, etc. It con- tains sulfuric acid. Avoid contact with skin, eyes, or clothing. Antidote: EXTERNAL; Flush with water. INTERNAL; Drink large quantities of water or milk. Follow with milk of mag- nesia, beaten egg, or vegetable oil.
  • Page 67: Periodic Maintenance

    Be sure to turn off the engine when you perform maintenance unless otherwise specified. If the owner is not familiar with machine servicing, this work should be done by a Yamaha dealer or other quali- fied mechanic. Maintenance, replacement, or repair of the emission control devices and systems may be performed by any marine engine repair establishment or individual.
  • Page 68: Maintenance Chart

    Refer to the sections in this chapter for explanations of each owner-specific action. The mark (G) indicates the check-ups which you may carry out yourself. The mark (1) indicates work to be carried out by your Yamaha dealer. Initial Every...
  • Page 69: Greasing

    Every Item Actions 500 hours 1000 hours (2.5 years) (5 years) Timing belt Replacement EMU00366 GREASING Yamaha marine grease (Water resistant grease) 000567 4-10...
  • Page 70: Cleaning And Adjusting Spark Plug

    Do not attempt to diagnose any problems yourself. Instead, take the outboard motor to a Yamaha dealer. You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode.
  • Page 71: Checking Top Cowling

    1 Spark plug gap 2 Spark plug I.D. mark (NGK) 903033 EMU16350 CHECKING TOP COWLING Check the fitting of the top cowling by pushing it with both hands. If the fitting is loose have it repaired by a Yamaha dealer. 4-12...
  • Page 72: Checking Fuel System

    EMK38010 CHECKING FUEL SYSTEM Gasoline (petrol) and its vapors are highly flammable and explosive. Keep away from sparks, cigarettes, flames or other sources of ignition. Check the fuel line for leaks, cracks, or malfunctions. If any problem is found, it should be repaired immediately by Yama- ha dealer or other qualified mechanic.
  • Page 73: Inspecting Fuel Filter

    3 to make sure they are in good con- dition. Replace them if necessary. If any water is found in the fuel, the Yamaha portable fuel tank or other fuel tanks should be checked and cleaned. 4) Reinstall the filter element in the cup.
  • Page 74 Inspect the filter element and O-ring 3 to make sure they are in good con- dition. Replace them if necessary. If any water is found in the fuel, the Yamaha portable fuel tank or other fuel tanks should be checked and 000309 cleaned.
  • Page 75: Inspecting Idling Speed

    If not warmed up fully, the idle speed will measure higher than normal. If you have difficulty verifying the idle speed, or the idle speed requires adjustment, consult a Yamaha dealer or other qualified mechan- 4-16...
  • Page 76: Changing Engine Oil

    EMU01415 CHANGING ENGINE OIL 8 Avoid draining the engine oil immedi- ately after stopping the engine. The oil is hot and should be handled with care to avoid burns. 8 Be sure the outboard is securely fas- tened to the transom or a stable stand. 8 Change the engine oil after the first 10 hours of operation, and every 100 hours or at 6-month intervals thereafter.
  • Page 77 If the oil lamp does not turn off, or if there are oil leaks, stop the engine and find the cause. Continued operation with a problem could cause severe engine damage. If the problem cannot be found and corrected, consult your Yamaha deal- 4-18...
  • Page 78: Replacing Fuse

    This could cause electrical system damage and a fire hazard. NOTE: If the new fuse blows again immediately, consult a Yamaha dealer. 1 Fuse holder 2 Fuse (20A) 000539 3 Spare fuse (20A) 4-19...
  • Page 79: Checking Wiring And Connectors

    EMK78010 CHECKING WIRING AND CONNECTORS 1) Check that each grounding wire is properly secured. 2) Check that each connector is engaged securely. EXHAUST LEAKAGE Start the engine and check that no exhaust leaks from the joints between the exhaust cover, cylinder head and crank case.
  • Page 80: Checking Power Trim And Tilt System

    5) Operate the motor to trim and tilt down. Check that the trim and tilt rod operates smoothly. NOTE: If any operation is abnormal, consult a Yamaha dealer. Recommended fluid: Yamaha power trim & tilt fluid or ATF (DEXRON- 4-21...
  • Page 81: Checking Propeller

    EML08011 CHECKING PROPELLER You could be seriously injured if the engine accidentally starts while you are near the propeller. 8 Before inspecting, removing installing the propeller, remove the 000964 spark plug caps from the spark plugs. Also, put the shift control in Neutral, put the main switch in the “OFF”...
  • Page 82 8 Be sure to use a new cotter pin and bend the ends over securely. Other- wise, the propeller could come off dur- ing operation and be lost. 1) Apply Yamaha Marine grease or Cor- rosion resistant grease to the pro- peller-shaft. 2) Install the thrust washer and propeller on the propeller-shaft.
  • Page 83: Changing Gear Oil

    Inspect the used oil after it has been drained. If the oil is milky, water is get- ting into the gear-case which can cause gear damage. Consult a Yamaha dealer for repair of the lower unit seals. NOTE: For disposal of used oil consult your Yamaha dealer.
  • Page 84: Cleaning Fuel Tank

    Gasoline (petrol) is highly flammable, and its vapors are flammable and explosive. 8 If you have any question about properly doing this procedure, consult your Yamaha dealer. 8 Keep away from sparks, cigarettes, flames or other sources of ignition when cleaning the fuel tank.
  • Page 85 To clean the fuel tank 1) Empty the fuel tank into an approved gasoline (petrol) container. 2) Pour a small amount of suitable sol- vent in the tank. Reinstall the cap and shake the tank. Drain the solvent completely. To clean the fuel filter 1) Remove the screws holding the fuel hose joint assembly .
  • Page 86: Inspecting And Replacing Anode(S)

    Yamaha outboard motors are protected from corrosion by sacrificial anodes. Inspect the external anodes periodically. Remove scales from the surfaces of the anodes. Consult a Yamaha dealer for replacement of external anodes. 604025 Do not paint anodes, as this would ren- der them ineffective.
  • Page 87: Checking Battery

    EMU04041 CHECKING BATTERY (for Electric start models) Battery electrolytic fluid is dangerous; it contains sulfuric acid and therefore is poi- sonous and highly caustic. Always follow these preventive mea- sures: 8 Avoid bodily contact with electrolytic fluid as it can cause severe burns or permanent eye injury.
  • Page 88 3) If the battery will be stored for longer than a month, check the specific grav- ity of the fluid at least once a month and recharge the battery when it is low. NOTE: Consult a Yamaha dealer when charging or re-charging batteries. 4-29...
  • Page 89 EMU01279 Connecting the Battery Mount the battery holder securely in a dry, well-ventilated, vibration-free loca- tion in the boat. Install a fully charged battery in the holder. 8 Make sure the main switch (on applica- ble models) is “OFF” before working on the battery.
  • Page 90: Checking Bolts And Nuts

    EML40010 CHECKING BOLTS AND NUTS 1) Check that bolts securing the cylinder head and engine and the nut securing the flywheel are tightened with their specified tightening torques. 2) Check the tightening torques of other bolts and nuts. EMU00409 MOTOR EXTERIOR EMU00410 Cleaning the Outboard Motor After use, wash the exterior of the out-...
  • Page 91: Coating The Boat Bottom

    Check the motor for scratches, nicks, or flaking paint. Areas with damaged paint are more likely to corrode. If necessary, clean and paint the areas. A touch-up paint is available from a Yamaha dealer. EMU00413 COATING THE BOAT BOTTOM A clean hull improves boat performance.
  • Page 92 -MEMO-...
  • Page 93: Trouble Recovery

    EMN00010 Chapter 5 TROUBLE RECOVERY TROUBLESHOOTING ......5-1 TEMPORARY ACTION IN EMERGENCY ..........5-5 Impact damage........5-5 Power trim/tilt will not operate ...5-5 Starter will not operate ......5-6 Treatment of submerged motor ..5-8...
  • Page 94: Troubleshooting

    A problem in the fuel, compression, or ignition systems can cause poor starting, loss of power, or other problems. The troubleshooting chart describes basic checks and possi- ble remedies. (This chart covers all Yamaha outboard motors. Therefore, some items may not apply to your model.) If your outboard motor requires repair, bring it to a Yamaha dealer.
  • Page 95 3. Fill tank with clean, fresh fuel. 4. Fuel filter clogged. 4. Clean or replace filter. 5. Failed ignition parts. 5. Have serviced by a Yamaha dealer. 6. Warning system activated. 6. Find and correct cause of warning. 7. Spark plug gap incorrect.
  • Page 96 5. Engine oil contaminated or 5. Replace oil with fresh, specified sounds or deteriorated. type. indicator lamp 6. Oil filter clogged. 6. Have serviced by a Yamaha lights. dealer. 7. Oil feed/injection pump 7. Have serviced by a Yamaha malfunctions. dealer.
  • Page 97 13. Check wires for wear or breaks. ignition wiring. Tighten all loose connections. Replace worn or broken wires. 14. Failed ignition parts. 14. Have serviced by a Yamaha dealer. 15. Specified engine oil not used. 15. Check and replace oil with specified type.
  • Page 98: Temporary Action In Emergency

    607011 3) Whether damage is found or not, return to the nearest harbor slowly and carefully. 4) Have a Yamaha dealer inspect the outboard motor before operating it again. EMG65110 POWER TRIM / TILT WILL NOT...
  • Page 99: Starter Will Not Operate

    EMN30611 STARTER WILL NOT OPERATE If the starter mechanism does not operate (engine cannot be cranked with the starter), the engine can be started with an emergency starter rope. 8 Use this procedure only in an emer- gency and only to return to port for repairs.
  • Page 100 EMU00429¯ F50, T50 F60, T60 Emergency Starting Engine 1) Remove the top cowling. 001675 2) Remove the flywheel cover upward. 208013 3) Prepare the engine for starting. See “STARTING ENGINE” for procedures. Be sure the engine is in Neutral and ON START that the lanyard is attached to the engine stop lanyard switch.
  • Page 101: Treatment Of Submerged Motor

    000299 emergency starter rope. 6) Take the outboard motor to a Yamaha dealer as soon as possible. Do not attempt to run the motor until it has been completely inspected.
  • Page 102 -MEMO-...
  • Page 103: Index

    EMP00010 Chapter 6 INDEX INDEX............6-1...
  • Page 104 EMP10010 INDEX Filling fuel ..........3-4 Filling fuel tank .........4-4 Flushing cooling system and Adjusting trim angle......3-15 Air vent screw...........2-2 fogging engine .........4-5 Flushing device ........2-12 Forward...........3-12 Basic boating rules ........1-7 Battery care..........4-7 Fueling instructions .......1-11 Battery requirement ......1-14 Fuel hose joint ..........2-2 Fuel meter..........2-2 Breaking in (running in) engine....3-7 Fuel tank cap..........2-2...
  • Page 105: Propeller Selection

    Trim angle settings and boat Operations of controls and handling ..........3-16 other functions .........2-2 Trim meter ..........2-10 Outboard motor serial number ....1-1 Trim tab.............2-7 Overheat warning ........2-13 Trimming outboard motor....3-14 Overheat warning indicator....2-11 Troubleshooting........5-1 Periodic maintenance......4-8 Warming up engine.......3-11 Power trim/tilt switch .......2-6, 2-8 Warning system ........2-13 Power trim/tilt will not operate....5-5 Water leakage.........4-20...
  • Page 106 1. Be sure your new Yamaha is registered for warranty. Your boat dealer should do this at the time of sale. Make sure your dealer gives you a copy of the completed Yamaha regis- tration card for your records.
  • Page 107 5. Your warranty applies specifically to repairs made in the country of purchase. If your U.S.-purchased Yamaha needs warranty service while in Canada, or your Canadian pur- chased Yamaha needs service while in the United States, Yamaha will assist the local dealer whenever possible. However, some products available in one country may not be sold or serviced in the other.
  • Page 108 Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha 1999-or-later model four-stroke outboard motors originally dis- tributed by Yamaha Motor Corporation, U.S.A. will be free from defects in material and workmanship for the period of time stated here- in, subject to certain stated limitations. Warranty coverage for outboards distributed by non-US Yamaha affiliated companies may be different.
  • Page 109 Charges for removal of the motor from a boat and transporting the motor to and from an authorized Yamaha Outboard Motor Dealer are excluded from warranty coverage.
  • Page 110 The federal government requires each manufacturer of a motor vehicle to maintain a complete, up-to-date list of all first purchasers against the possibility of a safety-related defect and recall. This list is complied from the purchase registrations sent to Yamaha Motor Corporation, U.S.A.
  • Page 111 Yamaha outside the U.S.A. or Canada, please contact an autho- rized Yamaha dealer in your country. Keep a copy of your sales contract or invoice for the purchase of your Yamaha and present it if you need warranty repairs. This document should show the date of purchase, which is important evidence the repairing dealer will need to be sure your Yamaha is covered by warranty.
  • Page 112 Printed in Japan April 2003-0.7 × 1 ! 62Y-28199-1C (F50AET, FT50BET, F60AET, FT60BET) Printed on recycled paper...
  • Page 113 (A l’usage du concessionnaire) MODÉLE ET NO. DE SÉRIE DU MOTEUR HORS-BORD (sur l’étiquette d’identification de la presse de fixation) YAMAHA DEALER NUMBER NO. DU CONCESSIONNAIRE YAMAHA DEALER NAME YAMAHA MOTOR CO., LTD. NOM DU MADE IN JAPAN CONCESSIONNAIRE PAYS D'ORIGINE JAPON USAGE...
  • Page 114 PLACE POSTAGE HERE ATTN: WARRANTY DEPARTMENT...

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