Sunerg Solar Energy Calor Top 200D Installation & Owner's Manual

Air-source heat pump water heater
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v. 13.04
Calor Top 200D
Air-source Heat Pump Water Heater
INSTALLATION & OWNER'S MANUAL

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Summary of Contents for Sunerg Solar Energy Calor Top 200D

  • Page 1 13.04 Calor Top 200D Air-source Heat Pump Water Heater INSTALLATION & OWNER’S MANUAL...
  • Page 2: Table Of Contents

    Content GENERAL INFORMATION ......................4 1.1 MEASUREMENTS ................................4 1.2 EXTERNAL APPEARANCE ........................... 4 1.3 NOMENCLATURE ............................4 COMBO TYPE HEAT PUMP WATER HEATER ..................5 2.1FEATURES ..........................5 2.2 REFRIGERANT CIRCUIT ........................6 2.3 UNIT STRUCTURE ........................... 7 2.4 SPECIFICATIONS ............................ 8 2.5 DIMENSION ..............................
  • Page 4: General Information

    1. General information 1.1 Measurements Model Label Dimension (mm, D×H) Power Supply Calor Top 200D Ф560×1680 220-240V~, 50Hz, 1Ph RSJ-15/190RDN3-D 1.2 External appearance 1.3 Nomenclature R S J - 1 5 / 1 9 0 R D N 3 - D...
  • Page 5: Combo Type Heat Pump Water Heater

    2. Combo Type Heat Pump Water Heater 2.1Features S a f e t y :  Complete isolation between water and electricity without electric shock problem, more safety. No fuel tubes and storage, no potential danger from oil leakage, fire, explosion, and so on. No cross contamination potential, the condenser coil is wrapped around the enameled inner tank.
  • Page 6: Refrigerant Circuit

    According to the heat pump principle, the unit absorbs heat from outdoor air and  produce heat water, thermal efficiency can be approximately (Under the condition A15/12 W15/45). -20 °C to 43 °C Within the temperature range from , the unit will not be affected by ...
  • Page 7: Unit Structure

    2.3 Unit structure NOTE: When ordering repair parts please always give the following information: - Model, serial and product number. Parts name.
  • Page 8: Specifications

    2.4 Specifications Model Calor Top 200D Running mode Economy E-heater Running ambient temperature °C Output water temperature °C Default 60°C,38°C 70°C Power supply Ph, V, Hz 1, 220-240~, 50 Storage size Capacity 1500 3000 Water heating C.O.P. 3.60 1.00 Max. current 13.0...
  • Page 9: Dimension

    Output Locked rotor Amp(LRA) 0.19 Capacitor 1.2µF/450V Water inlet pipe DN20 Water outlet pipe DN20 Water pipeline Drainage pipe DN20 PT valve joint DN20 Max. operating pressure Heat exchanger Dividing wall type heat exchanger E-heater 3000 × 1 Hot water yield 0.043 0.086 Loading Quantity...
  • Page 10: Performance Diagram

    2.6 Performance diagram The unit has two modes: E-heater and Heat pump. Modes will be automatically selected by unit, and manually mode selection is unavailable. Operation range E-heater running ambient temperature range: -20~45 °C. Heat pump running ambient temperature range: -7~43 °C.
  • Page 11: Wiring Diagram

    2.7 Wiring diagram...
  • Page 12: Installation

    2.8 Installation Transport The unit is so heavy that it should be carried by two or more persons. Otherwise, it might cause injury and damage. Location of installation _ Enough space for installation and maintenance shall be preserved. _ The air inlet and outlet should be free from obstacles and strong wind. _ If the unit has to be installed in the indoor space, the unit might cause indoor temperature decreased and noise, please take preventive measures for this.
  • Page 13 Water system piping In case of installing the unit at a place where outside temperature below freezing point,  insulation must be provided for all hydraulic components. Water inlet or outlet pipes: The specification of the water inlet or outlet thread is RC3/4", ...
  • Page 14 To smoothly drain condensate, the unit should be installed at a horizontal floor. Otherwise, the drain  vent is ensured at the lowest place, and recommending the inclination angle of unit to the ground should be no more than 2°. Air duct connection Air inlet and outlet with A+B≤5m...
  • Page 15 ATTENTION! Do not dismantle the PT Valve or block off the Drainage pipe, It will cause explosion and injury Duct description Round duct Rectangle duct Dimension (mm) Ф160 160×160 Straight-line pressure drop (Pa/m) ≤2 ≤2 Straight-line length (m) ≤5 ≤5 Bent pressure drop (Pa) ≤2 ≤...
  • Page 16 After wire connection, check it again and make sure the correctness before power on.  Specifications of power supply Model name Calor Top 200D Power supply 220-240V~, 50Hz, 1Ph Min. diameter of power supply cord (mm Earth cord (mm...
  • Page 17 PCB I/O Ports description Remark: SW1 and SW2: Default factory setting is all ‘OFF’, it is not allowed to alter.
  • Page 18: Water Affusion And Effusion

    2.9 Water affusion and effusion Water affusion: If the unit is used for the first time or used again after emptying the tank, please make sure that the tank is full of water before turning on the power. 1) Open the cool water inlet valve and the hot water outlet valve. 2) When water flows out from the water outlet, the tank is full.
  • Page 19: Trial Run

    2.10 Trial run Checking list before trial- running: Correct installation of the system.  Correct connection of water piping and wiring.  Correct connection of air inlet and outlet.  Condensate draining smoothly well.  All the insulation work for all hydraulic part. ...
  • Page 20: Trouble Shooting

    Check the connection between power supply plug and socket and ground wiring regularly.  In some cold area (below 0 ), if the system will be stopped for a long time, all the water °C  should be released in case of freezing of inner tank and damage of E-heater. It is recommended to set a lower temperature to decrease the heat release, prevent scale ...
  • Page 21 Malfunction and protection codes code Content Error of sensor T5U. Error of sensor T5L. Tank and wired controller communication error. Evaporator temperature sensor T3 error. Ambient temperature sensor T4 error. Compressor discharge temperature sensor TP error. Electric leakage error. Compressor suction temperature sensor TH error. E-heater open-circuit error.
  • Page 22 E4, E5, E6, E9 Notes: T3 is the evaporator temperature sensor. T4 is the ambient temperature sensor. TP is the compressor discharge temperature sensor. TH is the compressor suction temperature sensor. Notes: If the PCB current-induction-circuit check the current difference between L, N >14mA, system consider it as ‘electric leakage error’.
  • Page 23 Notes: E-heater open-circuit error means that IEH (Current difference E-heater on and off) <1A. Notes: When the EF code checked by query function is displayed, the unit can work well without clock-memory. It is needed to reset clock when power put on again. If some normal error happen, unit will automatically shift to E-heater for emergent SHW supply;...
  • Page 24: Function

    2.13 Function Week Disinfect Under disinfection mode, the unit will immediately start to heat water up to 65°C to kill the Legionella Pneumophila inside water tank. ‘ ’ icon will light on the display screen during disinfection. Unit will quit disinfection mode if water temperature is higher than 65°C and extinguish the icon. Vacation function After pressing ‘Vacation’...
  • Page 25: Frequently Asked Question

    2.14 Non-error tips Q: Why compressor can’t start immediately after setting? A: Until will wait for 3 min. to balance the pressure of system before start compressor again; it’s a self protection on unit . D: Why sometimes the temperature shown on the display panel decrease while unit is running? R: When the upper tank temperature is much higher than the bottom part, upper part of hot water will be mixed by the bottom cold water wich is continually flow from inlet tap water so that will decrease the upper part temperature.
  • Page 26 Defrosting function In the Economy Mode, if the evaporation frosts in a cold circumstance, the system will defrost automatically to keep effective performance (3~10 min). During defrosting, fan stops working, four-way valve reverses the flow direction, and compressor keeps working Conditions to activate defrosting cycle: When T3 ≤0 , Compressor is continually running for 40 minutes.
  • Page 27: Operation

    If an outside solar heat source has been connected to the unit, this icon will flash with 0.5Hz frequency, and otherwise, it will be extinguished. Notes: This function is not available for Calor Top 200D because this unit don’t have solar coil . Vacation mode The icon will be lightened if the unit is under vacation mode, otherwise the icon will be extinguished.
  • Page 28 Compressor The icon will be lightened when compressor is running, otherwise it will be extinguished. E-heater The icon will be lightened if E-heater is activated, otherwise, it will be extinguished. If E-heater is automatically activated by unit, the icon will be lightened. If E-heater is manually activated, it will flash with 0.5Hz frequency.
  • Page 29 14.1 Water temperature setting The icon will be lightened when setting water temperature or setting days for vacation. 14.2 Date setting The icon will be lightened when setting days for vacation. If under vacation mode, the icon will be lightened. Timer There are six timers can be set.
  • Page 30 INCREASE/UP & DECREASE/DOWN If screen is unlocked, corresponding value will increase by pushing ‘INCREASE’ or ‘DECREASE’. When setting temperature, by pressing ‘INCREASE’ (‘DECREASE’) more than 1 second,  temperature value will be increase (decrease) continuously. When setting clock/timer, through pressing ‘INCREASE’ (‘DECREASE’) more than 1 second, ...
  • Page 31 and icon ‘ will be lightened and the hour value of clock will flash slowly. By pressing ‘UP’ or ‘DOWN’, set the hour value of clock.  Press ‘CLOCK’ button to confirm the hour setting. Then the minute value of clock will flash slowly. ...
  • Page 32 Setting timer Press ‘CLOCK’ to enter timer setting.  Push ‘UP’ or ‘DOWN’, select timer ( 6) which needs to be set. The timer icon will  flash slowly if it is selected. Press ‘CLOCK’, and confirm the selected setting timer. Then ‘ ’...
  • Page 33: Accessories

    Press button ‘CANCEL’ for 3 seconds or no button pressing for 30 seconds to quit timer  checking. Notes: If there is confliction between Timer and Manually-on: The moment of Manually-on has priority. The moment of Timer-off has priority. Clear error code Press ‘ENTER’...
  • Page 34: Exploded View

    2.17 Exploded view...
  • Page 35 Part Name Code Part Name Code Wire-mesh hurdle 201290590169 12.16 Foam 202290500000 Supporting plastic tank Top front sheet 201190590343 12.17 201190500291 block Display panel 201190590318 12.18 Enamel inner water tank 203690590008 Display board ass'y 201390590053 12.19 Water tank handle 201156100067 Display cover 201190590297 12.2...
  • Page 36: Typical Applications In Cooling And Purification Of Air

    2.18 Typical applications in cooling and purification of air With duct connection or without it Without duct connection In case of a closed room with internal heat sources, the unit can work optimally without the need to ducting, sucking hot air and putting cooled and dehumidified air in the room. Suitable premises for installation without ducting: - laundry / drying room;...
  • Page 37 In a room without internal heat sources, for a correct operation of the machine is necessary to ensure some ventilation to prevent the excessive decreases of internal temperature. With duct connection In case of a closed room, without air exchange and without internal heat loads, use of ducts is necessary to avoid excessive cooling of the room, and then a malfunction of the unit.
  • Page 38 Dehumidification and cooling With air ducts it is possible to suck hot air from a room with thermal loads and re-insert it cooled and dehumidified. Without any environmental impact With air ducts it is possible to install the unit inside a closed room without alterate the internal temperature, sucking air from outward and carry it out.
  • Page 39: Running Locic

    2.19 Running Logic Parameters: ambient temperature Tstop Max. water temperature which heat pump can reach in accordingly T4 setting (desired) water temperature UP water tank temp LOW water tank temp HEAT PUMP 1) When in below conditions, the heat pump start (only compressor): T5L <...
  • Page 40 case c i) Ts = 50°C T4 = 1°C then Tstop = 60°C T5U < min (45 ; 55) T5U < 45°C Water is heated only by Heat Pump, until T5L reaches the desired temperature (50°C) ii) : Ts = 50°C T4 = -3°C then Tstop = 45°C T5U <...
  • Page 41 RESISTANCE “E-HEATER” 3) “E-heater” mode (only electrical resistance) is automatically activated following conditions: a) When -7°C < T4 < 45°C: If Ts > Tstop (when T5L=Tstop, heat pump stops, and if T5U < (Ts-1°C), heat pump turn into E-heater mode) Example: i) Ts = 50°C and T4 = 1°C then Tstop = 60°C Ts >...
  • Page 42 SUNERG SOLAR S.r.l. Via Donini, 51 - Loc. Cinquemiglia - Cittá di Castello (PG) - Italy Tel: +39 075.8540018 Fax: +39 075 8648105 - info@sunergsolar.com www.sunergsolar.com...

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