Champion 41135 Owner's Manual & Operating Manual
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Champion 41135 Owner's Manual & Operating Manual

6800 starting watts / 5500 rated watts
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OWNER'S MANUAL & OPERATING INSTRUCTIONS
FPO Image
6800 Starting Watts / 5500 Rated Watts
PORTABLE GENERATOR
MODEL NUMBER
41135
10006 Santa Fe Springs Road
SAVE THESE INSTRUCTIONS
Santa Fe Springs CA 90670
Important Safety Instructions
USA / 1-877-338-0999
MADE IN CHINA
are included in this manual.
REV 41135-20110701
www.championpowerequipment.com

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Summary of Contents for Champion 41135

  • Page 1 6800 Starting Watts / 5500 Rated Watts PORTABLE GENERATOR MODEL NUMBER 41135 10006 Santa Fe Springs Road SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important Safety Instructions USA / 1-877-338-0999 MADE IN CHINA are included in this manual. REV 41135-20110701 www.championpowerequipment.com...
  • Page 2 Have questions or need assistance? Do not return this product to the store! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more info: • Product Info & Updates • Tech Bulletins • Frequently Asked Questions • Product Registration –...

  • Page 3: Table Of Contents

    41135 6800 Starting Watts / 5500 Rated Watts PORTABLE GENERATOR TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

  • Page 4: Introduction

    ENGLISH INTROdUCTION Introduction Accessories Congratulations on your purchase of a Champion Champion Power Equipment manufactures and sells Power Equipment generator . CPE designs and builds accessories designed to help you get the most from generators to strict specifications . With proper use and your purchase .

  • Page 5: Manual Conventions

    . Please call our help line at 1-877-338-0999 situation which, if not avoided, could result in death or serious injury . CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury . REV 41135-20110701...

  • Page 6: Safety Rules

    Keep hands and feet away from rotating parts . combustible materials . Tie up long hair and remove jewelry . Operate equipment with guards in place . DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught . REV 41135-20110701...
  • Page 7 A spark arrestor may be required . The operator should contact local fire agencies for laws or – Electrical output is lost – Equipment sparks, smokes or emits flames regulations relating to fire prevention requirements . – Equipment vibrates excessively REV 41135-20110701...

  • Page 8: Controls And Features

    Fuel Valve – Turn this valve to the “ON” position to Power Panel – See “Power Panel” section . supply fuel to the engine . Fold Away Handle Air Cleaner – Protects the engine by filtering dust and debris from the intake air . REV 41135-20110701...

  • Page 9: Power Panel

    . voltage . 120/240 Volt AC, 30 Amp Twist-Lock Receptacle (NEMA L14-30R) – May be used to supply electrical power for the operation of 120 and/or 240 Volt AC, 30 Amp, single phase 60 Hz electrical loads . REV 41135-20110701...

  • Page 10: Parts Included

    41135 ENGLISH CONTROLS ANd FEATURES Parts Included Your 41135 Gasoline Powered Generator ships with the following parts: Wheel Kit – 8” Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

  • Page 11: Assembly

    . Damage to the generator as a result of failure to follow these instructions will void your warranty . NOTE The recommended oil type is 10W-30 4-cycle automotive oil . 1 . Place the generator on a flat, level surface . REV 41135-20110701...

  • Page 12: Add Fuel

    85 and an ethanol content strongly recommend that you consult with a qualified of less than 10% by volume . electrician to ensure compliance with local electrical codes . 2 . DO NOT mix oil with fuel . REV 41135-20110701...

  • Page 13: Operation

    . 1. Install UL1449, CSA-listed, plug-in surge suppressors on the outlets feeding your sensitive equipment. Surge suppressors come in single- or multi-outlet styles . They’re designed to protect against virtually all short-duration voltage fluctuations . REV 41135-20110701...

  • Page 14: Connecting Electrical Loads

    4 . Turn the Fuel Valve to the “OFF” position . Important: If the generator will be moved or stored turn the Fuel Valve to the “OFF“ position and ensure the Ignition Switch on the Power Panel is in the “OFF“ position . REV 41135-20110701...

  • Page 15: Wattage Reference Chart

    . Refer to your tool or appliance for actual To alleviate high altitude issues other than the natural wattage consumption . power loss, Champion Power Equipment can provide a high altitude carburetor main jet . The alternative main Running...

  • Page 16: Maintenance And Storage

    5 . Squeeze in a clean, absorbent cloth to remove all management facility . excess oil . 6 . Place the fi lter in the assembly . 7 . Reattach the air fi lter cover and snap in place . REV 41135-20110701...

  • Page 17: Spark Arrester

    . Contact our helpline at 1-877-338-0999 to locate the Failure to clean the spark arrester will result in nearest Champion Power Equipment certified service degraded engine performance . dealer for your generator or engine maintenance needs .

  • Page 18: Generator Maintenance

    . Crank the engine slowly to distribute the oil and lubricate the cylinder . 8 . Reattach the spark plug . 9 . Store the unit in a clean, dry place out of direct sunlight . REV 41135-20110701...

  • Page 19: Specifications

    10% by volume . Use 4-Cycle automotive oil . Oil capacity is 1 . 1 6 qt (1 . 1 L) . Please reference the following chart for recommended oil types for use in the generator . REV 41135-20110701...

  • Page 20: Parts Diagram

    41135 ENGLISH SPECIFICATIONS Parts diagram REV 41135-20110701...

  • Page 21: Parts List

    Flange Bolt M5×16 102 ST05FD-05215006 Assistant Build up ST05FD-1152030 103 ST05FD-05205009 Panel Back Cover ST05FD-1152002 End cover 104 ST188FD-1730003 Bush 13×9×16 ST05FD-1152004-04 Flange bolt M6×165 105 GB5789 M8×35 Flange Bolt M8×35 ST188FD-1152003-4 Stator cover ST05FD-1152005-4 Flange bolt M10×250 REV 41135-20110701...

  • Page 22: Engine Parts Diagram

    41135 ENGLISH SPECIFICATIONS Engine Parts diagram REV 41135-20110701...

  • Page 23: Engine Parts List

    104 ST160F-1110103 Governor shaft clip ST188F-1010001 Bolt 105 ST188F-1110008 Governor slider ST188F-1030009 Bolt 106 ST188FD-1031011-G Crankcase Cover ST188F-1040010-II Push rod 107 ST182FD-1131000-17 METERING JET,MAIN ST188F-1040012 Valve lifter 139FMD-1003101 Drain plug bolt 139FMD-1003102 Drain plug washer ST188F-1030013 Dowel pin REV 41135-20110701...

  • Page 24: Wiring Diagram

    41135 ENGLISH SPECIFICATIONS Wiring diagram REV 41135-20110701...

  • Page 25: Troubleshooting

    Review load and adjust . See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires . Replace defective device For further technical support: Technical Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment .com REV 41135-20110701...

  • Page 26: Warranty

    . Warranty Qualifications Other Exclusions Champion Power Equipment (CPE) will register this This warranty excludes: warranty upon receipt of your Warranty Registration Card – Cosmetic defects such as paint, decals, etc .

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