Brinkmann 2400 Owner's Manual
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Brinkmann 2400 Owner's Manual

Brinkmann 2400 Owner's Manual

Pro series gas porcelain outdoor grill
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ASSEMBLY AND OPERATING INSTRUCTIONS
SAVE THIS MANUAL FOR FUTURE REFERENCE
NOTICE TO INSTALLER:
LEAVE THESE INSTRUCTIONS
WITH THE GRILL OWNER FOR
FUTURE REFERENCE.
OWNER'S MANUAL
Gas Porcelain
Outdoor Grill
WARNING
HAZARDOUS EXPLOSION MAY
RESULT IF THESE WARNINGS AND
INSTRUCTIONS ARE IGNORED. READ
AND FOLLOW ALL WARNINGS AND
INSTRUCTIONS IN THIS MANUAL TO
AVOID PERSONAL INJURY, INCLUDING
DEATH OR PROPERTY DAMAGE.

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  • Page 1 Gas Porcelain Outdoor Grill OWNER’S MANUAL ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE REFERENCE WARNING HAZARDOUS EXPLOSION MAY NOTICE TO INSTALLER: RESULT IF THESE WARNINGS AND LEAVE THESE INSTRUCTIONS INSTRUCTIONS ARE IGNORED. READ WITH THE GRILL OWNER FOR AND FOLLOW ALL WARNINGS AND FUTURE REFERENCE.

  • Page 2: For Your Safety

    IMPORTANT SAFETY WARNINGS WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL.
  • Page 3 WARNING • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal briquets or lighter fluid in a gas grill. • Leak test all connections before first use, even if grill was purchased fully assembled and after each tank refill.

  • Page 4: Installation Information

    WARNING • FOR OUTDOOR USE ONLY. DO NOT operate in a building, garage or other enclosed area such as a shed or breezeway. • Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors.
  • Page 5 The cylinder must also be equipped with: • A shut-off valve terminating in a Type 1 gas cylinder valve outlet. • A Type 1 valve that prevents gas flow until a positive seal is obtained. • An arrangement for vapor withdrawal. •...

  • Page 6: Filling The Lp Gas Cylinder

    240°F to 300°F (115°C to 150°C). If this should happen, remove the entire regulator assembly and dispose of properly. A replacement regulator assembly can be purchased by contacting Brinkmann at 1-800-527-0717. The cause of the excessive heat should be determined and corrected before using your grill again.
  • Page 7 During assembly and/or replacement of the gas cylinder, keep the gas supply hose free of kinks and/or damage. Visually inspect the hose assembly prior to each use for evidence of damage, excess wear, or deterioration. If found, replace the assembly before using your grill. Only the Brinkmann supplied replacement should be used. WARNING CONNECTING HOSE AND REGULATOR TO AN LP GAS CYLINDER •...

  • Page 8: Leak Testing

    DANGER LEAK TESTING: To prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. •...

  • Page 9: Pre-Start Checklist

    Inspect the gas supply hose for burns, chaffing, kinks, and proper routing before each use. If it is evident there is excessive abrasion or wear, or the hose is cut, it must be replaced prior the grill being used. Replace with hose and regulator, Model No. 155-2400-0, which can be obtained by contacting Brinkmann at 1-800-527-0717.

  • Page 10: Lighting Instructions

    WARNING LIGHTING INSTRUCTIONS: Follow the instructions exactly. 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill. An explosion could occur if grill lid is down. 2. Check that all burner control knobs and the cylinder valve are turned to the OFF position. 3.

  • Page 11: Lighting The Side Burner

    LIGHTING THE SIDE BURNER: 1. Open lid to the side burner before lighting. 2. Turn on the side burner by pressing in and rotating the control knob to the HIGH position. 3. Press and hold the igniter button on the main control panel for 3-5 seconds until the burner ignites.

  • Page 12: Operating The Grill

    WARNING OPERATING THE GRILL: Never use Charcoal or Lighter Fluid inside your Gas Grill. Read and follow all warnings and instructions contained in the preceding sections of this manual. BREAKING IN YOUR GRILL: • In manufacturing and preserving the components of your grill, oil residue may be present on the burner and cooking surfaces of your grill.

  • Page 13: Rotisserie Cooking

    ROTISSERIE COOKING: • Your grill was pre-drilled from factory to include mounting holes for a Brinkmann rotisserie (sold separately). Do not use a rotisserie not specifically manufactured for this grill. • Read and follow all instructions provided with the rotisserie. Save instructions for future reference.

  • Page 14: Transporting And Storage

    • If storing the grill outdoors, cover the grill with a grill cover for protection from the weather. A grill cover can be purchased by contacting: The Brinkmann Corporation at 1-800-527-0717. CLEANING AND MAINTENANCE: • Keep grill area clear and free from combustible materials, gasoline or other flammable vapors and liquids.

  • Page 15: Cooking Grills

    BURNER ASSEMBLY/MAINTENANCE • Although your burners are constructed of cast iron, they may rust as a result of the extreme heat and acids from cooking foods. Regularly inspect the burners for cracks, abnormal holes, and other signs of corrosion damage. If found, replace the burner. •...

  • Page 16: Troubleshooting

    See section on Connection to the LP Cylinder. • Grill is Too Hot 1. Excess grease build-up causing grease fires. 2. Damaged or faulty regulator. Replace with Brinkmann parts. 3. Cook on a lower temperature setting.

  • Page 17: Helpful Hints

    • To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use. A grill cover may be ordered directly from Brinkmann by calling 1-800-468-5252 or 1-800-527-0717. • Wash cooking grills and heat shields with hot, soapy water, rinse well and dry. Lightly coat cooking grill with vegetable oil or vegetable oil spray.

  • Page 18: Parts List

    READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT. The following provided tools are required to assemble this Brinkmann Pro Series 2400 Grill: • Flathead Screwdriver • Hex Nut Wrench...
  • Page 19 FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 1-800-527-0717. (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged.
  • Page 20 PARTS BAG CONTENTS Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process. Your Parts Bag will include: Qty. Qty. M8 X 15mm bolts Wheel washers M8 X 15mm shoulder bolts Wheel axle bolts M6 X 12mm bolts Screwdriver...
  • Page 21 Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. Step 1 With the help of a friend, turn the preassembled cart over. Try to minimize the stress to the bottom plate.
  • Page 22 Step 4 Snap wheel hub caps onto the outside of wheels as illustrated. Hubcap Step 5 With the help of a friend, turn the cart to its upright position. Step 6 Tank Heat Shield Attach tank heat shield to heat shield plate using one #8 self-tapping screw.
  • Page 23 Step 7 Attach heat shield plate to back panel using two M6 X 12mm bolts Heat Shield Plate with star washers. Heat Shield Plate Step 8 Attach heat shield plate to front panel using three #8 self-tapping screws. Grease Cup Heat Shield Step 9...
  • Page 24 Note: When performing Step 10, Lift grill body from front and Grill Body Assembly rear panels to avoid injury to hands and fingers. Be sure to pass hose/regulator assembly above cart frame crossbar. Step 10 With the help of a friend, place grill body assembly on preassembled cart frame.
  • Page 25 Step 11 Attach side table assembly to left side of cart frame assembly. Slide side table assembly onto preattached shoulder bolts. Attach two more shoulder bolts as illustrated and secure. The shoulder bolts will stick out slightly to allow the side table to fold up and down. Note: To lower shelf, lift up slightly and fold down.
  • Page 26 Step 13 Attach the hose heat shield to the right side of the cart frame using Hose two #8 self-tapping screws. Heat Shield Step 14 Remove two bolts and washers Burner Venturi from the side burner valve. Insert the side burner valve assembly through the hole in the side burner table base, then firmly seat the Side...
  • Page 27 Step 16 Attach side burner igniter lead wire to the electrode as illustrated. Side Burner Igniter Lead Electrode Step 17 Insert grease tray into opening on backside of grill. Make sure to slide tray onto tracks as illustrated. Grease Tray...
  • Page 28 Step 18 Warming Rack Place the porcelain coated heat tents on lower level of grill body assembly directly above burners. Cooking Grills Porcelain Heat Step 19 Tents Place porcelain cast iron cooking grills on support ribs directly above porcelain heat tents. Step 20 Place warming rack in brackets so that it sits above the cooking grills.
  • Page 29 ProSeries 2400 (Assembled)
  • Page 30 ACCESSORIES PROFESSIONAL SHISH-KABOB SKEWERS RIB RACK These heavy-duty, 18" shish-kabob skewers are extra-long for fabulous Chrome-plated rack can greatly increase the cooking capacity of your grill. Holds ribs, chicken halves, restaurant style kabobs. Made of rust resistant stainless potatoes and corn vertically to triple cooking capacity. steel to last for years.
  • Page 31 Restaurant-style aluminum fry pan with nickel plated wire straining basket is an essential tool for frying fish, chicken, french fries, onion rings and more. Strainer basket holder helps drain excess oil. Use outdoors with the Brinkmann Backyard Kitchen and avoid the mess and odor of frying indoors.
  • Page 32 • This warranty does not cover surface scratches, rust or heat damage to the finish, which is considered normal wear. • The Brinkmann Corporation may elect to repair or replace damaged units covered by the terms of this warranty. • This warranty extends to the original purchaser only and is not transferable or assignable to subsequent purchasers.

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