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Summary of Contents for Star Trac Max Rack IP-L8505
- Page 1 IP-L8505 OWNERS MANUAL and INSTALLATION INSTRUCTIONS...
- Page 2 Copyright 2010. Star Trac by CORE INDUSTRIES. All rights reserved, including those to reproduce this book or parts thereof in any form without first obtaining written permission from Star Trac. Every effort has been made to keep this information current; however, periodically, changes are made to the information herein, and these changes will be incorporated into new editions of this publication.
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Page 3: Table Of Contents
TABLE OF CONTENTS • SAFETY INSTRUCTIONS / WARNINGS • WARNING LABLES WITH PART NUMBERS • EXERCISE GUIDELINES • MAINTENANCE AND SERVICE • WARRANTY COVERAGE • INSTALLATION INSTRUCTIONS • HARDWARE Page 3... -
Page 4: Safety Instructions / Warnings
Do not use the Max Rack in any way other than designed or intended by the manufacturer. It is imperative that the Max Rack as well as any other STAR TRAC STRENGTH equipment is used properly to avoid injury. - Page 5 STAR TRAC piece of equipment from service until the repair is made. Make sure that all users are properly trained on how to use the STAR TRAC equipment. Make sure there is enough room for safe access and operation of the STAR TRAC equipment.
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Page 6: Warning Lables With Part Numbers
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Page 7: Exercise Guidelines
Also, be certain that all the stickers (safety, instructional and/or other) are read and understood by each user. • All users should be instructed on the proper use of STAR TRAC as well as those actions that should be avoided. •... -
Page 8: Maintenance And Service
MAINTENANCE AND SERVICE The Max Rack requires very little upkeep to keep your Max Rack performing at its best, the following guidelines are suggested. GENERAL CLEANING Wipe the Max Rack with a light all-purpose cleaner, such as diluted Simple Green at a 30:1 solution. -
Page 9: Warranty Coverage
Who pays for transportation and insurance for service If the Product or any covered part must be returned to a service facility for repairs, We, Star Trac, will pay all transportation and insurance charges for the first year. You are responsible for transportation and insurance charges during the second and third years (if applicable). - Page 10 Exclusive warranties THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES OF ANY KIND EITHER EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART. We neither assume nor authorize any person to assure for us any other obligation or liability concerning the sale of this Product.
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Page 11: Installation Instructions
• All Star Trac Strength equipment MUST be secured to the floor using either 10mm or 3/8in. (grade 5 minimum) bolts. To accommodate this there are four mounting points inside the weight stack and one in either of the small feet. - Page 12 UNPACK THE MAX RACK and ASSEMBLE UPPER WELDMENTS: NOTE: TAKE CARE WHILE OPENING THE BOXES. KEEP TRACK OF ALL ITEMS YOU REMOVE FROM THE BOXES. TAKE CARE NOT TO LAY ITEMS ON SURFACES THAT MAY SCRATCH THE PRODUCT. Take the front and back upper weldments and place them on a soft surface. (A moving blanket will help reduce damage from hard surfaces) Take (2) of the cross weldment and lay them between the upper weldments.
- Page 13 ASSEMBLE UPRIGHTS: Take the (4) uprights and slide the onto the correct post sleeve. See images below. Note: the (2) fixed feet go onto the sleeved weldment with the handle grips. The adjustable feet go in the back. All mounting holes are to the outside of the user area. Take (20) m10 washers (PN:731-2419) and (20) m10 x 25 Hex Head bolts (PN:731-2333).
- Page 14 UPRIGHT MAIN ASSEMBLY: NOTE: due to the weight of the assembly, you should always have at least 2 people when moving these assemblies. Lay assembly on its side. Support legs as you rotate assembly. Note: take special care not to drop the assembly.
- Page 15 INSTALL WEIGHT HOLDERS: Take the (2) weight holder weldments (PN:731-2355-XX) from the packaging. Using (2) mounting plate (PN:731-23), (4) m10 x 140 Hex Head Bolts (PN:731-2398), (8) m10 Washers (PN:731-2419), and (4) m10 Nyloc Nuts (PN:731-2420), install the weldment to the back of the Main Assembly.
- Page 16 INSTALL BACK BRACE: Take the Back Cross Brace (PN:731-2379-XX) from the packaging. Using (2) mounting plate (PN:731-2379-XX), (8) m10 x 80 Hex Head Bolts (PN:731-2400), (16) m10 Washers (PN:731-2419), and (8) m10 Nyloc Nuts (PN:731-2420), install the weldment between the two weight holders.
- Page 17 INSTALL UPPER GUIDE RODS: Take (2) Ø25mm Guide Rods (PN:731-2392) and the Upper Bearing Weldment (PN:731-2349-XX) from the packaging. You will use (4) Spacer rings (PN:731-2395), (4) m10 x 25 Hex Head Bolts (PN:731-2333), and (4) m10 Large Washers (PN:731-2396), to install the Guide Rods into the upper mounts. Use a 17mm box wrench to install one bolt washer and space into one end of each rod.
- Page 18 INSTALL SAFETY STOPS: Take the (2) Safety Stops (PN:731-2337) from the packaging. Install the Safety Stops onto the machine at this time, make sure they are both at the same level. Take the Bar with the Bearing guides and place it on the safety stop as in the image. INSTALL BEARING MOUNTS TO BAR: Take the (2) Ø30mm Guide rods with threaded hole in one end (PN:731-2393) from the packaging.
- Page 19 INSTALL THE LOWER GUIDE RODS: Take the (2) Ø30mm Guide Rods with threaded holes at both ends (PN:731-2391), (2) Round Rubber Bumpers (PN:731-2394), and (2) “T” shaped Bearing Tubes (PN:731-2390) from the packaging. You will use (4) Spacer rings (PN:731-2397), (4) m10 x 25 Hex Head Bolts (PN:731-2333), and (4) m10 Large Washers (PN:731-2396), to install the Guide Rods into the lower mounts.
- Page 20 INSTALL WEIGHT HORNS: Take the (4) Long Weight Horn weldments (PN:731-1454), (4) Short Weight Horn weldments (PN:731-2297), (12) Weight Horn Covers (PN:731-1376), (12) Base Covers (PN:731-1373), and (12) End Caps (PN:731-1374) from the packaging. Using (16) M8 x 75mm Hex Head Bolts (PN:731-2356), (32) M8 Washers (PN:731-2421), and (16) M8 Nyloc Nuts (PN:731-2422) install the weight horns.
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Page 21: Hardware
Page 21... - Page 22 1. Perform all steps MACHINE CLEARANCE AND SPACING For the safe operation of Inspiration Strength™ Star Trac recommends that a clearance of 24 inches (60.96cm) be maintained between and behind machines including moving arms and levers. To insure safe entry and exit to each unit a walkway of at least 36 inches (91.44cm) inches is recommended front of, or on the entry side of each machine.
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- Page 24 STAR TRAC 14410 Myford Road Irvine, California 92606 Telephone: (800) 228-6635, (714) 669-1660 Fax: (714) 508-3303 www.startrac.com Part No. 620-8048, Rev A., OCT 2010...
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