Aquanami jetSurf User Manual

Powerboard

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AQUANAMI
USER'S MANUAL
2011
jetSurf
jetKayak
jetNami
WARNING
!
• Read this manual thoroughly before operation. It contains
important safety information.
• Do not remove this USER'S MANUAL from the powerboard.

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  • Page 1 AQUANAMI USER’S MANUAL 2011 jetSurf jetKayak jetNami WARNING • Read this manual thoroughly before operation. It contains important safety information. • Do not remove this USER’S MANUAL from the powerboard.
  • Page 2 WARNING Read This Safety Notice Completely Before Enjoying Your Aquanami Powerboard THIS WATERCRAFT DOES NOT HAVE A REVERSE GEAR OR BRAKING DEVICE ALWAYS APPROACH LAND, DOCKS, SWIMMERS OR HAZARDS SLOWLY AND WITH CAUTION TO AVOID COLLISION OR INJURY TO THE RIDER OR SWIMMERS...
  • Page 3 WARNING Read This Safety Notice Completely Before Enjoying Your Aquanami Powerboard EXERCISE EXTREME CAUTION WHEN OPERATING AROUND OTHER BOATS YOU MAY NOT BE VISIBLE TO OTHER BOATERS. YOUR NEW POWERED SURFBOARD OR KAYAK RIDES VERY LOW ON THE WATER COMPARED TO OTHER VESSELS.
  • Page 4 WARNING Read This Safety Notice Completely Before Enjoying Your Aquanami Powerboard THIS VESSEL USES AND STORES FLAMMABLE GASOLINE ON BOARD ALWAYS USE CAUTION AGAINST FIRE. AVOID OPEN FLAMES NEAR THE VESSEL, ENGINE COMPARTMENT OR FUEL VENTS. DO NOT SMOKE ON OR NEAR THE VESSEL.
  • Page 5 WARNING Read This Safety Notice Completely Before Enjoying Your Aquanami Powerboard ENGINE BREAK-IN TO PREVENT EXCESSIVE WEAR AND DAMAGE TO YOUR ENGINE OPERATE YOUR NEW POWERBOARD AT LOWER RPM’S FOR THE FIRST 4-6 HOURS TO BREAK IN THE ENGINE; HOWEVER BRIEF ACCELERATION AND SPEED VARIATIONS CONTRIBUTE TO A GOOD BREAK-IN;...
  • Page 6 BEFORE OPERATING AT FULL THROTTLE YOUR NEW POWERED SURFBOARD OR KAYAK IS UNLIKE ANY OTHER POWERED WATERCRAFT YOU MAY HAVE RIDEN BEFORE. AQUANAMI RECOMMENDS RUNNING YOUR NEW WATERCRAFT AT SLOW SPEED AND AVOID AGGRESSIVE MANEUVER UNTIL YOU ARE COMPLETELY FAMILIAR WITH THE OPERATION AND...
  • Page 7 If you have any questions or concerns about your powerboard after reading the manual, please contact an authorized Aquanami Dealer near you or call us. For a list of dealers in your area please visit our web site at www.aquanami.com.
  • Page 8 Aquanami maintains a policy of continuous improvement of its products without imposing upon itself any obligation to install them on products previously manufactured. Aquanami reserves the right at any time to discontinue or change designs, specifications and models without incurring obligation. The illustrations in this document show the typical construction of the different assemblies and may not represent the full detail or exact shape of the parts.
  • Page 9: Table Of Contents

    TABLE OF CONTENTS Section 1: Safety Information Page 10 Section 2: Powerboard Information Page 20 Section 3: Operation Page 42 Section 4: Maintenance and Care Page 63 Section 5: Trouble Shooting Page 71...
  • Page 10: Section 1: Safety Information

    Section 1 SAFETY INFORMATION...
  • Page 11 INTRODUCTION Congratulations, you are now the proud owner of a new generation Powerboard, one of the most exciting and fun watercrafts. Your Aquanami Powerboard can provide you, your family and friends the most extraordinary recreational experience, and an opportunity to enjoy the natural beauty and excitement of the world’s waterways.
  • Page 12 Never ride after consuming drugs or alcohol or if you feel tired or ill. BOAT CAPACITY AND OPERATION LIMITATION Aquanami recommends a minimum operator age of 16 years old. A boating safety course is recommended and may be required in your province or state.
  • Page 13 jetKayak GT and jetNami GT Models: Recommended Maximum Load: 114 kg (250 lb) Load is the total weight of operator and cargo. FUELING  When fueling, follow the safe boating fueling instructions explicitly, as provided in your User’s Manual and those given to you at the marina. Always verify fuel level before use and during the ride.
  • Page 14 RESPECTFUL USE OF WATERWAY Respect no wake zones, the rights of other water users and the environment. Don’t forget that all persons must assist other boaters in an emergency. TO WEAR  The operator must wear a Coast Guard approved Personal Flotation Device (PFD) that is suitable for Powerboard use.
  • Page 15 GEARS AND EQUIPMENTS Always carry the regulatory safety items and have them conveniently on board available for use. Check the local regulations or consult your authorized Aquanami dealer. Such required safety items usually include, without limitation, a sound signaling device such as a whistle, a watertight flashlight or approved flares, a buoyant heaving line and rope.
  • Page 16 • Usage on rough water may result in SEVERE INJURY OR DEATH. WARNING • jetSurf is not designed for surfing like a regular surf board. • Do not jump waves or wakes. • Usage on rough water may result in SEVERE INJURY OR DEATH.
  • Page 17 • Ride within your limits and level of riding ability. Avoid aggressive maneuvers to reduce the risk of loss of control, ejection and collision. Understand and respect the performance or your watercraft. Always ride responsibly and safely. Use common sense and courtesy.
  • Page 18 OPERATING RULES Operating a watercraft can be compared with driving unmarked highways and roads. To prevent collisions or avoid other boaters, Navigation Rules must be followed. Remember these Rules of the Road. Know the Right of Way Rules. Generally keep to your right and safely avoid other craft by keeping a safe distance from other craft, people and objects.
  • Page 19 NAVIGATION SYSTEM Refer to the following material: “Federal Requirements and Safety Tips for Recreational Boats” published by United States Coast Guard “Boating and Safety” published by United States Coast Guard and MetLife Auto & Home Or visit www.uscgboating.org, or call 1800-368-5647 for detailed Navigation system and rules.
  • Page 20: Section 2: Powerboard Information

    Section 2 POWERBOARD INFORMATION...
  • Page 21 GET TO KNOW YOUR POWERBOARD Before using your Power Board for the first time it is important that you become familiar with all of the features and functions of your watercraft. You should know where everything is and how it is suppose to be used. It is also essential to learn the proper way to fuel your watercraft.
  • Page 22 POWERBOARD AND MAIN COMPONENTS jetSurf NOTE: Some components do not apply or are optional on some models. 23,24 1,2,3,4 26 18 19, 20 18a 18b 1. Safety Lanyard (engine cut-off cord) 15. Bilge Pump Switch 2. Throttle Lever 16. Exhaust By-Pass 3.
  • Page 23 13. Oil Drain Plug Access Window 24. Coolant Expansion Tank Cap 25. Engine Breathing Oil 27. Fuel Water 23. Coolant Fill/Pressure Retainer Separator Bottle Valve Cap 19. Control Box...
  • Page 24 POWERBOARD AND MAIN COMPONENTS jetKayak NOTE: Some components do not apply or are optional on some models. 2,3,4 1. Safety Lanyard (engine cut-off cord) 16. Exhaust By-Pass 2. Throttle Lever 17. Jet Pump Nozzle & Steering Nozzle 3. Engine Start/Stop Button 18.
  • Page 25 POWERBOARD AND MAIN COMPONENTS jetNami NOTE: Some components do not apply or are optional on some models. 2,3,4 25 23 11 16 1. Safety Lanyard (engine cut-off cord) 15. Bilge Pump Switch 2. Throttle Lever 16. Exhaust By-Pass 3. Engine Start/Stop Button 17.
  • Page 26 POWERBOARD AND MAIN COMPONENTS 1). Safety Lanyard (Engine Shut-off Cord) Attach the engine Safety Lanyard (Engine Shut-off Cord) to operator’s life vest or wrist so that the engine stops if the operator falls off. Always disconnect safety lanyard when watercraft is not in operation in order to prevent accidental engine starting or to avoid unauthorized use by children or others or theft.
  • Page 27 To stop engine, fully release throttle lever then depress the stop button. Remember to disconnect safety lanyard from its post. 4. Control Handle for jetSurf and Steering Handle for jetKayak and jetNami Operator grasps the control handle to keep balance and operates safety lanyard, throttle lever, start and stop buttons.
  • Page 28 Information meter Fire extinguisher area WARNING • The fuel level indicator may provide false reading if the craft is not leveled. • After depressing start button, the information meter is on, which will drain battery if the engine is not running. •...
  • Page 29 8). Fuel Tank Vent Vent air out from fuel tank when pressure builds up in the tank as temperature increases. This is a one way path only. It lets air out, no air/water gets in. The fuel tank breathing in check valve is inside the engine compartment.
  • Page 30 12). Bilge Drain Plugs Should water be found in the bilge, it can be easily drained by opening the drain plugs when engine is off and watercraft is out of the water. It is suggested to drain bilge when the watercraft is on ramp.
  • Page 31 15). Bilge Pump Switch It is a push button switch to turn on the electric bilge pump manually located inside engine compartment, to evacuate water from the bilge. 16). Exhaust By-Pass Small exit of engine exhaust for easier engine start and smooth idle speed. 17).
  • Page 32 19). Control Box Control Box. It holds CDI and all other electronic components. 20). Battery The battery is located in the engine compartment. Ensure to connect the battery with correct “+” and “-” terminals. Engine oil filling cap and oil dipstick 21).
  • Page 33 24). Expansion Tank Cap Located in engine compartment. Refer to LIQUIDS for more details. WARNING  Check coolant frequently with engine cold, especially after first time use.  Never add coolant in cooling system when engine is hot.  Coolant is under pressure when engine is hot. Open coolant cap and pressure control valve cap may cause severe burn and injury when engine is hot.
  • Page 34 26). Carburetor Drain Screw Located at the bottom of the carburetor in engine compartment. Use a Philip screw driver to drain water or contaminated fuel in carburetor bowl. Ensure to close the drain screw after cleaning. 27). Fuel Water Separator Located inside engine compartment.
  • Page 35: Engine Oil

    LIQUIDS Engine Oil This watercraft is equipped with a 4-stroke engine that requires 4-stroke motor oil for internal engine lubrication. CAUTION: Never use any 2-stroke engine oil. Recommended Oil: Use a 4-stroke, 10W40 grade motor oil. WARNING • Oil is flammable. Always wipe off any oil spillage from the bilge. •...
  • Page 36 Change Engine Oil YOU MUST CHANGE ENGINE OIL: • After First 10 Hours Operation • According To Maintenance Schedule In Section 4 • After Your Powerboard Capsize A Couple Of Times • When Water Gets Into Engine Through Carburetor, Exhaust System Or Engine Breathing Hose.
  • Page 37: Engine Coolant

    Engine Coolant Recommended Coolant: Always use ethylene-glycol antifreeze containing corrosion inhibitors specifically for internal combustion aluminum engines. Cooling system must be filled with water and antifreeze solution (50% demineralized water, 50% antifreeze), or premixed coolant with freezing protection. NOTE: To prevent antifreeze deterioration, always use the same brand. Never mix different brands unless cooling system is completely flushed and refilled.
  • Page 38 WARNING • Always stop the engine before refueling. • Fuel is flammable and explosive under certain conditions. • Always work in a well ventilated area. Do not smoke or allow open flames or sparks in the vicinity. • Fuel tank may be pressurized, turn cap slowly when opening. •...
  • Page 39 Capacity Maximum people Number of People Dimensions, weights and recommended maximum loads Length cm (in) 254 (100) Width cm (in) 70 (27.5) jetSurf Dry weight kg (lb) 50 (110) Recommended kg (lb) 91 (200) max load Length cm (in) 264 (104)
  • Page 40 2011 POWERBOARD SPECIFICATION (Continued) ITEM UNIT DATA Engine Type 4 stroke Max power kW (hp) 7 (9.5) Number of cylinders Displacement (cu in) 149.6 (9.2) Bore mm (in) 57.4 Stroke mm (in) 57.8 Compression ratio 10.5:1 Start Electric start Ignition type Spark plug NGK DPR7EA-9...
  • Page 41 2011 POWERBOARD SPECIFICATION (Continued) ITEM UNIT DATA Fuel system Fuel tank capacity L (US gal) 7 (1.8) Play time at full throttle hours Propulsion system Aluminum/composite, axial Jet pump flow, single stage Direct drive, forward/reverse Transmission (if equipped) Impeller Aluminum alloy...
  • Page 42: Section 3: Operation

    Section 3 OPERATION...
  • Page 43 Before operating your Powerboard, read this User’s Manual thoroughly, fully understand how the craft works, become familiar with all controls and functions. Consult your Aquanami Dealer for any questions about control and operation you may have. Failure to do so could cause...
  • Page 44 It is highly recommended that after the first 10 hours of operation, the watercraft be checked by an authorized Aquanami dealer. This inspection will also provide the opportunity to discuss the unanswered questions you may have encountered during the first...
  • Page 45 PRE-OPERATION CHECKS WARNING • The pre-operation check is very important prior to operating the watercraft. Always check the proper operation of critical controls, safety features and mechanical components, before starting as listed hereinafter. If not done as specified here, severe injury or death might occur. •...
  • Page 46 PRE-OPERATION CHECK LIST ITEM TO DO Start and Stop buttons Check operation. Safety Lanyard Check operation. Throttle Check operation. Steering system Check operation. Armpole Check operation. Check by-pass outlet. Water mist/drops should come Exhaust pipe cooling out exhaust by-pass outlet. Bilge plugs Ensure plugs are secured.
  • Page 47 WARNING • Should the stop/start button not work properly, refer to an authorized Aquanami dealer immediately. Fail to do so may result in SEVERE INJURY OR DEATH. • Should the safety lanyard be loose or not work properly, replace it immediately in order to avoid unsafe use.
  • Page 48 Armpole housing is securely connected to the housing anchor and the handle. The Armpole should remain securely attached to the jetSurf when the handle is pulled. Additionally ensure that there are no loose and/or missing screws. If the Armpole sustains any damage consult your Aquanami Dealer.
  • Page 49: Fuel Tank

    Bilge Plugs Should water be present in the bilge, press manual bilge pump switch to start the electric bilge pump. If some water remains in bilge, tilt the watercraft to the rear and unscrew drain plugs to completely empty the bilge. Ensure all plugs securely closed before operating your Powerboard.
  • Page 50: Engine Oil Level

    Engine Oil Level Ensure oil level is appropriate as specified in LIQUIDS section. Check for oil leaks on engine and in engine compartment. Engine Coolant Ensure coolant tank is full as specified in LIQUIDS section. Check for coolant leaks on engine, in bilge and from ride plate. Check Carburetor Water or contaminated fuel in carburetor bowl will cause engine suddenly stop when you depress throttle lever, or you may not be able to start engine...
  • Page 51: Jet Pump Water Intake

    Clean as necessary. If any obstruction can not be removed, refer to an authorized Aquanami dealer for servicing. Inspect leading edges of the impeller, if they have nicks or bends performance will be greatly reduced.
  • Page 52: Operating Instructions

    WARNING Whenever the engine is to be started, the operator should always be properly sitting or standing on jetSurf model, or sitting on jetKayak models and be wearing protective clothing including a Coast Guard approved PFD and a wet suit bottom.
  • Page 53: Boarding The Watercraft

    WARNING • For jetKayak models, throttle should be applied and steering handle turned to change the direction of the watercraft. Unlike a car, a watercraft needs some throttle to turn. • Practice in a safe area applying the throttle and turning away from an imaginary object.
  • Page 54 • Attach the safety lanyard to your wrist and snap the cap to its post before starting the engine. WARNING Before starting the engine, the operator should always be properly seated on jetKayak models, seat, knee or stand on jetSurf models.
  • Page 55 CAUTION: • Ensure there is at least 60 cm (2 ft) of water when you are onboard prior to starting the engine. Otherwise damage to the impeller or other jet pump components might occur. Do not accelerate abruptly. • To start engine, depress and hold the engine start button. If engine fails to start after 15 seconds, wait a few seconds then repeat procedure.
  • Page 56 • Avoid Rough Water or Poor Visibility Operation. The watercraft is not intended for rough water usage. Usage on rough water may result in SEVERE INJURY OR DEATH. • jetSurf is not designed for surfing like a regular surf board. • Do not jump waves or wakes. CAUTION: Although your watercraft is equipped with a weed cutter.
  • Page 57: Shutting Off The Engine

    Stopping/Docking The watercraft is slowed down by water drag. The stopping distance will vary depending on the watercraft size, weight, speed, water surface condition, presence and direction of wind and current. The rider should become familiarized with the stopping distance under different conditions. Release the throttle at a sufficient distance before the expected docking area.
  • Page 58 POST-OPERATION CARE WARNING Allow engine to cool before performing any maintenance. General Care Take the watercraft out of the water every day to prevent marine organism growth. Should any water be present in the bilge, open the drain plugs and tilt the watercraft rearward in order to allow water to flow out.
  • Page 59: Anticorrosion Treatment

    CAUTION: • Never flush a hot engine. • Always start the engine before opening the water tap. • Open water tap immediately after engine is started to prevent overheating. • Never run engine without supplying water to the exhaust cooling system when watercraft is out of water.
  • Page 60: Special Procedures

    • If engine still overheats, flush exhaust cooling system when back to shore, If engine still overheats, refer to an authorized Aquanami dealer for servicing. Jet Pump Water Intake and Impeller Cleaning Weeds, shells or debris can get caught on the intake grate, drive shaft and/or impeller.
  • Page 61: Capsized Watercraft

    CAUTION: Inspect water intake grate and impeller for damage. Refer to an authorized Aquanami dealer for repair as necessary. WARNING Always remove the Lanyard from its post to prevent accidental engine starting before cleaning the jet pump area.
  • Page 62: Submerged Watercraft

    Never try to crank or start the engine. Water trapped in intake manifold would flow towards the engine and may cause severe damage to the engine. Bring the watercraft to be serviced by an authorized Aquanami dealer as soon as possible. CAUTION: The longer the delay before you have the engine serviced, the greater the damage to the engine will be.
  • Page 63: Section 4: Maintenance And Care

    Section 4 MAINTENANCE AND CARE...
  • Page 64: Maintenance Chart

    Routine maintenance is necessary for all mechanical products. A periodic inspection contributes to the product’s good performance, life span and operation safety. Regular watercraft service should be performed by you and/or by an authorized Aquanami dealer following the maintenance chart. The schedule should be adjusted according to operating conditions and use.
  • Page 65 Product Maintenance Chart 10 hrs 50 hrs or 100 hrs or 200 hrs or 6 months 12 months ITEM months GENERAL Lubrication/corrosion protection ENGINE Engine oil Exhaust system and fasteners Engine support and rubber mount Engine breathing oil retainer Carburetor Fuel water separator Airbox COOLING SYSTEM...
  • Page 66 PROPULSION SYSTEM Jet set (including impeller) Mechanic seal set (drive shaft) Automatic vacuum siphon pump Sacrificial anode (if so equipped) Ride plate and water intake grate Ride plate seal Hull Snorkel airintake Engine compartment seals Hull A: ADJUST C: CLEAN INSPECT L: LUBRICATE R: REPLACE...
  • Page 67: Throttle Cable

    WARNING If any gasoline leak and/or odor are present, do not start the engine. Have the watercraft serviced by an authorized Aquanami dealer. Inspect muffler, battery and fuel tank. Visually check electrical connections for corrosion and tightness. Inspect hull and jet pump water intake grate for damage.
  • Page 68: Cooling System

    Engine Change oil according to oil change schedule. See the Liquid section. The oil change should be performed by an authorized Aquanami dealer. Drain carburetor to remove any possible water in the carburetor bowl. Open the carburetor drain screw at the bottom of the carburetor. Use a bottle to collect the soiled/watered gas in the carburetor bowl.
  • Page 69: Steering System

    Inspect hull for cracks and any possible leaks. Check all seals in good conditions. STORAGE If any repairs are needed to body or to the hull, contact your authorized Aquanami dealer. Apply a good quality marine wax to the body. If the watercraft is to be stored outside, cover it with an opaque tarpaulin to prevent sun rays and grime from affecting the plastic components, watercraft finish as well as preventing dust accumulation.
  • Page 70: Preseason Preparation Chart

    PRE-SEASON PREPARATION CHART Use the following chart for preseason preparation. Since technical skills and special tools are required, some operations should be performed by an authorized Aquanami dealer. Preseason Preparation Chart GENERAL Lubrication/corrosion protection Operator Exhaust system condition and fasteners...
  • Page 71: Section 5: Trouble Shooting

    Section 5 TROUBLE SHOOTING...
  • Page 72: Trouble Shooting

    You may solve some of the problems rather quickly, but may need help from a skilled mechanical technician. In such cases, refer to an authorized Aquanami Dealer for servicing. If a procedure for replacement or repair is not described in the Manual, have an Authorized Aquanami Dealer perform necessary service.
  • Page 73 Aquanami dealer. defective electric control box refer to a Aquanami dealer fouled or weak spark plug replace Weak spark plug faulty ignition coils (inside electronic refer to a Aquanami dealer...
  • Page 74 TROUBLE POSSIBLE CAUSE REMEDY misalignment at the coupler between Abnormal vibration refer to a Aquanami dealer engine output shaft and jet drive shaft engine compartment cover not install cover properly properly closed bad seal replace automatic siphon pump head is...

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