Grizzly G0690 Owner's Manual
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Grizzly G0690 Owner's Manual

10" cabinet table saw with riving knife
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MODEL G0690/G0691
10" CABINET TABLE SAW
with RIVING KNIFE
OWNER'S MANUAL
Model G0690
Model G0691
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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  • Page 1 MODEL G0690/G0691 10" CABINET TABLE SAW with RIVING KNIFE OWNER'S MANUAL Model G0690 Model G0691 WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

  • Page 3: Table Of Contents

    INTRODUCTION ... 2 SECTION 1: SAFETY ... 10 SECTION 2: CIRCUIT REQUIREMENTS ... 15 SECTION 3: SETUP ... 16 SECTION 4: OPERATIONS ... 30 Table of Contents SECTION 5: ACCESSORIES ... 46 SECTION 6: MAINTENANCE ... 49 SECTION 7: SERVICE ... 51 SECTION 8: WIRING ...

  • Page 4: Introduction

    INTRODUCTION Manual Accuracy Functional Overview your machine may not exactly match the manual www.grizzly.com Contact Info...
  • Page 5 Identification Figure 1.

  • Page 6: Machine Data

    10" TABLE SAW w/RIVING KNIFE Product Dimensions: Shipping Dimensions: Carton #1 Carton #2 Carton #3 Carton #4 Electrical: MACHINE DATA SHEET MODEL G0690...
  • Page 7 Motors: Main Main Specifications: Blade Information Cutting Capacities Table Information Fence Information Miter Gauge Information...
  • Page 8 Construction Other Related Information: Other Specifications: Features:...

  • Page 9: Machine Data Sheet

    10" TABLE SAW w/RIVING KNIFE & EXTENSION TABLE Product Dimensions: Shipping Dimensions: Carton #1 Carton #2 Carton #3 Carton #4 Electrical: MACHINE DATA SHEET MODEL G0691...
  • Page 10 Motors: Main Main Specifications: Blade Information Cutting Capacities Table Information Fence Information Miter Gauge Information...
  • Page 11 Construction Other Related Information: Other Specifications: Features:...

  • Page 12: Safety Instructions For Machinery

    Safety Instructions for Machinery...

  • Page 14: Safety Instructions For Table Saws

    Until you have a clear understanding of kickback and how it occurs, DO NOT oper- ate this table saw! REACHING OVER SAW BLADE. hands or arms will be pulled into the saw blade if kickback occurs. WORKPIECE CONTROL. SAFETY ACCESSORIES. OPERATOR POSITION. CUT-OFF PIECES.

  • Page 15: Preventing Kickback

    Kickback is typically defined as the high-speed expulsion of stock from the table saw toward its opera- tor. In addition to the danger of the opera- tor or others in the area being struck by the flying stock, it is often the case that the operator’s hands are pulled into the...

  • Page 16: Glossary Of Terms

    Glossary of Terms Arbor: Bevel Edge Cut: Blade Guard Assembly: Crosscut: Dado Blade: DO NOT use a dado blade larger than 8" in diameter on this saw! Dado Cut: Page 38 Featherboard: Page 48 Kerf: Kickback: VERY Non-Through Cut: Page 35...

  • Page 17: Section 2: Circuit Requirements

    SECTION 2: CIRCUIT REQUIREMENTS 220V Operation Serious personal injury could occur if you connect the machine to power before com- pleting the setup process. DO NOT connect the machine to the power until instructed later in this manual. Electrocution or fire could result if machine is not grounded and installed in compliance with electrical...

  • Page 18: Section 3: Setup

    SECTION 3: SETUP This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! Wear safety glasses dur- ing the entire setup pro- cess! This machine and its com- ponents are very heavy.

  • Page 19: Hardware Recognition Chart

    Hardware Recognition Chart...
  • Page 20 Inventory Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes. Box Contents: (Figures 3–5) Hardware (Not Shown) SUFFOCATION HAZARD! Immediately discard all plas- tic bags and packing materi- als to eliminate choking/suf-...

  • Page 21: Fence Inventory G0690

    Fence Inventory G0690 Inventory Need for Your Saw Figure 6. Hardware and Tools (Not Shown) Fence Inventory G0691 Inventory Need for Your Saw Figure 7. Hardware and Tools (Not Shown)

  • Page 22: Site Considerations

    Site Considerations Floor Load Placement Location inhaled. Figure 9. Machine Data Sheet Figure 9 G0690 G0691 Children and visitors may be seriously injured if unsuper- vised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent...
  • Page 23 Assembly To assemble the table saw: Figure 10 Figure 10. Figure 11 Figure 11. Figure 12 Figure 12. Figure 13. Figure 13...
  • Page 24 Figure 14. Step 6 Figure 15 Figure 15. Figure Figure 16. Note: After reinstalling wings, remove all excess masking tape with a razor blade. Figure 17. Figure 16 Figure 17...
  • Page 25 Figure 18 Figure 18. 11. G0690 ONLY Figure 19. G0691 ONLY: Figure 20. Figure 21 Figure Figure 21. Figure...
  • Page 26 T-slots (see Figure 22), so the miter gauge will slide smoothly when installed later. Figure 22. G0690 Extension Table Figure 23 Figure 23 Figure 24 Figure 24.

  • Page 27: Magnetic Switch

    Note: Make sure the cam foot contacts the cam on the fence lock handle before you place the fence on the rail, otherwise the fence will not lock onto the rail tube. Figure 27. Magnetic Switch Figure 28 Figure 28. Saw Blade Figure 29...

  • Page 28: Fence Scale

    Figure 29. Checking Fence Parallelism Note: It's permissible for the back of the fence to pivot outward not more than being parallel to the blade. This creates a slightly larger opening between the fence and the blade, at the rear of the blade, to reduce the risk of workpiece binding or burning as it is fed through the cut.

  • Page 29: Blade Guard

    To install the fence scale: Figure 31 Blade Guard Figure 32 Figure 32. Figure 33. Figure 33. Figure 34 Figure 34. Adjusting Splitter/Riving Knife Page 56...

  • Page 30: Dust Collection

    Dust Collection DO NOT operate the Model G0690 or G0691 without an adequate dust collection system. This saw creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness.

  • Page 31: Recommended Adjustments

    Recommended Adjustments Figure 36. SECTION 7: SERVICE Adjustments that should be verified: Page 53 Page 55 Page 56...

  • Page 32: Section 4: Operations

    OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. Basic Controls...

  • Page 33: Blade Selection

    Blade Height Fence Lock: Blade Selection Ripping blade features: Figure 39. Crosscut blade features: Figure 40. Combination blade features: Figure 41. Laminate blade features: Figure 42.

  • Page 34: Blade Installation

    Stacked Dado Blade Figure 43. Wobble Dado Blade Thin Kerf Blade: Blade Installation The saw blade is sharp. Use extra care or wear gloves when handling the blade or working near it. To install the blade: Figure 43 Note: The arbor nut has right hand threads;...

  • Page 35: Blade Guard Assembly

    NOTICE Some thin-kerf blades may be thinner than the thickness of the splitter. DO NOT install these blades on the saw, because the workpiece will hit the splitter during opera- tion, possibly causing kickback. Always make sure the kerf of a blade you install is not thinner than the splitter.

  • Page 36: Riving Knife

    NOTICE Some thin-kerf blades may be thinner than the thickness of the riving knife. DO NOT install these blades on the saw, because the workpiece will hit the riving knife dur- ing operation, possibly causing kickback. Always make sure the kerf of a blade you install is not thinner than the riving knife.

  • Page 37: Workpiece Inspection

    Workpiece Inspection Before cutting, inspect all workpieces for the following: Material Type: Foreign Objects: Large/Loose Knots: Wet or "Green" Stock: Excessive Warping: Minor Warping: Non-Through & Through Cuts Non-Through Cuts Figure 48 Figure 48. Through Cuts Figure 49 Figure 49.
  • Page 38 Page 13 Figure 50. Turn OFF the saw and allow the blade to come to a complete stop before removing the cut-off piece. Failure to follow this warn- ing could result in serious personal injury.

  • Page 39: Miter Cuts

    To make a crosscut using the miter gauge: Figure 51 Figure 51. Turn OFF the saw and allow the blade to come to a complete stop before removing the cut-off piece. Failure to follow this warn- ing could result in serious personal injury...

  • Page 40: Dado Cutting

    ALWAYS replace the blade guard after dadoing is complete. Using a Stacked or Wobble Dado Blade larger than 8" in diameter on this saw! DO NOT use a The danger of kickback increases relative to the depth and width of a cut. Reduce the...
  • Page 41 ALWAYS replace the blade guard after dadoing is complete. Figure Using a Standard Saw Blade to Cut...

  • Page 42: Rabbet Cutting

    Note: Rabbet cutting requires the use of a sacrifi- cial fence attachment, as shown in Figure 57. Cutting Rabbets with Dado Blade DO NOT use a dado blade larger than 8" in diameter on this saw! Figure 57 Figure 57.

  • Page 43: With Standard

    Note: Include marks on the edge of the workpiece to clearly identify the intended cut while it is laying flat on the saw table. The danger of kickback increases relative to the depth of a cut. Reduce the risk of kick- back by making multiple passes to achieve the desired depth of cut.
  • Page 44 Failure to follow these warnings could result in serious personal injury. are ideal for resawing and the process is fairly easy and safe. A table saw is not intended for resawing and the process is difficult and extremely dangerous.

  • Page 45: Auxiliary Fence

    Resaw Barrier Figure 61 Figure 61. Components Needed for the Resaw Barrier: Tools Needed for the Resaw Barrier: To build the resaw barrier: Note: Only use furniture grade plywood or kiln dried hardwood to prevent warping. Figure 62. Step 2 Auxiliary Fence Components Needed for the Auxiliary Fence: Tools Needed for the Resaw Barrier:...

  • Page 46: Resawing Operations

    Step 1 Figure 63 Figure 63. Resawing Operations Components Needed for Resawing: You may experience kickback during this procedure. Stand to the side of the blade and wear a full face shield to prevent injury when resawing. To perform resawing operations: Note: When figuring out the correct width, don't forget to account for blade kerf and the inaccuracy of the fence scale while the auxil-...
  • Page 47 Always use push sticks or push paddles to increase safety and control during opera- tions which require that the blade guard and splitter must be removed from the saw. ALWAYS replace the blade guard after resawing is complete. Figure 65. Steps 7–9...

  • Page 48: Section 5: Accessories

    SECTION 5: ACCESSORIES Aftermarket Accessories H7583—Grizzly Tenoning Jig Figure 66 G7314—Heavy-Duty Figure 67. T20916—Zero Clearance Insert for G0690/ G0691 Carbide-Tipped ATB Circular Saw Blades H9144—10" Ripping Blade, 30T H9145—10" General Purpose, 40T H9146—10" Fine Finishing/Cabinet Work, 60T H9147—10" Cabinet Work/Trimming, 80T H9148—10"...
  • Page 49 H7777—Grizzly 8" Stack Dado Set Figure 70. H1052—Clear Flexible Hose 4" x 10' G1536—Black Flexible Hose 4" x 10' G2974—Wire Hose Clamp 4" G1843—Plastic Blast Gate 4" G4679—Anti-Static Grounding Kit Figure 71. G4173—Baby Power Feeder 110V G4176— ⁄ HP Power Feeder 110V G4179—...
  • Page 50 Shop Made Safety Accessories Push Stick Figure 74. Featherboard Figure 75. Outfeed & Support Tables Figure 76. Crosscut Sled Figure 77.

  • Page 51: Section 6: Maintenance

    SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. Schedule Daily Check: Weekly Maintenance: Monthly Maintenance: Page 61 Cleaning...
  • Page 52 Lubrication Trunnion Slides & Orientation Gears Figure 78 Figure 78. Worm Gears, Trunnion and Bearing Housing Teeth Page Figure 79.

  • Page 53: Section 7: Service

    SECTION 7: SERVICE Troubleshooting Page 61 Page 61...
  • Page 54 Page 32 Page 55 Page 57 Page 53 Page 53 Page 55 Page 32 Page 57 Page 55...

  • Page 55: Blade Tilt Stops

    Blade Tilt Stops Note: The tilt scale reads "0" when the blade is 90° to the table. Tools Needed ° Setting 90° Stop Bolt Figure 80. Figure 80 Figure 82. Figure 81 Figure 81 Figures 82 Steps...
  • Page 56 Figure 83 Setting 45° Stop Bolt Figure 84. Figure 85 Figure 84 Figure 85.

  • Page 57: Miter Slot To Blade

    Parallelism Tools Needed To adjust the blade parallel to the miter slot: Figure 86. Figure 86. The saw blade is dangerously sharp. Use extra care or wear gloves when handling the blade or working near it. Figure 87 Figure 87.

  • Page 58: Checking Alignment

    Knife Adjusting Splitter/Riving Knife Note: These instructions require that you complete the Checking Splitter/Riving Knife Alignment instructions first and that the saw is disconnected from power and the blade is raised. Possible Tools Needed To adjust the splitter/riving knife: Figure 88...

  • Page 59: Fence Adjustments

    Straightening Splitter/Riving Knife Fence Adjustments Tools Needed Square and Height To check/adjust the fence height and square- ness to the table: Figure 90 Step 3 Step 4 Figure 90.
  • Page 60 Figure 91 Figure 91. Step 5 Note: If the front end of the fence needs to be adjusted up or down, use the set screws from Figure 91; however, turn them in even incre- ments and recheck the squareness after- wards.

  • Page 61: Fence Scale Calibration

    Figure 93 Figure 93 Optional Figure 94 Figure 94. Fence Scale Calibration Figure 95 Figure 95. Tools Needed To calibrate the fence scale indicator win- dows: Step 2...

  • Page 62: Miter Gauge Adjustments

    Miter Gauge Adjustments Tools Needed Checking/Setting 90° Stops Figure 96 Figure 96. Figure 97. Adjusting Miter Bar Tightness To adjust the miter bar tightness: Figure 98 Figure 98. Step 5 Figure 97...

  • Page 63: Belt Tension & Replacement

    Belt Tension & Replacement Tools Needed Tensioning Belt Figure 99 Figure 99. Figure 100 Figure 100 Replacing Belt Figure 99 Step 5 Tensioning Belt...

  • Page 64: Section 8: Wiring

    SHOCK HAZARD. QUALIFIED ELECTRICIAN. WIRE CONNECTIONS. WIRE/COMPONENT DAMAGE. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. MODIFICATIONS. MOTOR WIRING. CAPACITORS. CIRCUIT REQUIREMENTS. Page 15 EXPERIENCING DIFFICULTIES.
  • Page 65 Model G0690/G0691 Wiring Diagram Figure 101. Figure 103. Figure 102. Ground 6-20 Plug (As Recommended) Figure 104. READ ELECTRICAL SAFETY ON PAGE 62!

  • Page 66: Section 9: Parts

    SECTION 9: PARTS Table Saw Body Breakdown...

  • Page 67: Table Saw Body Parts List

    Table Saw Body Parts List REF PART # DESCRIPTION P0690001 CABINET PSB88M CAP SCREW M10-1.25 X 25 PLW06M LOCK WASHER 10MM PW04M FLAT WASHER 10MM P0690005 ANGLE SCALE P0690006 STRAIN RELIEF P0690007 CABINET PLATE PS14M PHLP HD SCR M6-1 X 12...

  • Page 68: Trunnion Assembly Breakdown

    Trunnion Assembly Breakdown...

  • Page 69: Trunnion Assembly Parts List

    Trunnion Assembly Parts List REF PART # DESCRIPTION P0690101 HANDWHEEL LOCK P0690102 HANDWHEEL PSS53M SET SCREW M5-.8 X 12 P0690104 ANGLE POINTER-1 PSS26M SET SCREW M5-.8 X 6 P0690106 ANGLE POINTER-2 PSB26M CAP SCREW M6-1 X 12 PLW03M LOCK WASHER 6MM PW03M FLAT WASHER 6MM PN01M...
  • Page 70 REF PART # DESCRIPTION PN03M HEX NUT M8-1.25 P0690201 BULL GEAR P0690202 SPLITTER ADJUST BLOCK PW03M FLAT WASHER 6MM PLW03M LOCK WASHER 6MM PSB06M CAP SCREW M6-1 X 25 PSS04M SET SCREW M6-1 X 12 P0690207 SPLITTER TIGHTEN CLIP PLW03M LOCK WASHER 6MM PB08M HEX BOLT M6-1 X 20...

  • Page 71: Blade Guard Breakdown

    Blade Guard Breakdown REF PART # DESCRIPTION PRP39M ROLL PIN 4 X 20 P0690319 TORSION SPRING P0690321 SPACER P0690322 SUPPORTING ARM PS47M PHLP HD SCR M6-1 X 25 PW03M FLAT WASHER 6MM P0690326 TOP GUARD PS17M PHLP HD SCR M4-.7 X 6 P0690328 FRONT GUARD PRP46M...

  • Page 72: Miter Gauge Breakdown

    Miter Gauge Breakdown REF PART # DESCRIPTION P0690401 MITER BAR P0690402 PSS79M SET SCREW M4-.7 X 6 PSB41M CAP SCREW M4-.7 X 14 P0690405 MITER RING PFH30M FLAT HD SCR M5-.8 X 8 P0690407 MITER BODY PIVOT PIN P0690408 MITER GAUGE BODY P0690409 MITER STOP PIN KNOB P0690410...

  • Page 73: Fence Breakdown

    Fence Breakdown REF PART # DESCRIPTION P0690501 FENCE INSERT P0690502 FENCE FACE PSB01M CAP SCREW M6-1 X 16 P0690504 GLIDE PAD P0690505 FENCE SCALE WINDOW P0690506 SET SCREW M12-1.75 X 15 PS09M PHLP HD SCR M5-.8 X 10 PLW01M LOCK WASHER 5MM P0690509 INDICATOR P0690510...

  • Page 74: Model G0690 Extension Table Breakdown

    Model G0690 Extension Table Breakdown REF PART # DESCRIPTION P0690601 FENCE INSERT P0690602 GUIDE TUBE P0690603 SCALE P0690604 FRONT RAIL PSB01M CAP SCREW M6-1 X 16 PLW03M LOCK WASHER 6MM PW03M FLAT WASHER 6MM REF PART # DESCRIPTION PB11 HEX BOLT 5/16-18 X 1-1/2...

  • Page 75: Model G0691 Extension Table Breakdown

    Model G0691 Extension Table Breakdown REF PART # DESCRIPTION P0691601 FENCE INSERT P0691602 GUIDE TUBE P0691603 SCALE P0691604 FRONT RAIL PSB01M CAP SCREW M6-1 X 16 PLW03M LOCK WASHER 6MM PW03M FLAT WASHER 6MM PB11 HEX BOLT 5/16-18 X 1-1/2 PLW04M LOCK WASHER 8MM PW01M...

  • Page 76: Table Saw Body Breakdown

    MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. REF PART #...

  • Page 79: Warranty And Returns

    WARRANTY AND RETURNS...

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