Grizzly G0569 Owner's Manual
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Grizzly G0569 Owner's Manual

24" industrial bandsaw
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MODEL G0568/G0569
24" INDUSTRIAL BANDSAW
OWNER'S MANUAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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  • Page 1 MODEL G0568/G0569 24" INDUSTRIAL BANDSAW OWNER'S MANUAL WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

  • Page 3: Table Of Contents

    INTRODUCTION ... 2 SECTION 1: SAFETY ... 8 SECTION 2: CIRCUIT REQUIREMENTS ... 11 SECTION 3: SETUP ... 13 Table of Contents SECTION 4: OPERATIONS ... 34 SECTION 5: ACCESSORIES ... 43 SECTION 6: MAINTENANCE ... 47 SECTION 7: SERVICE ... 50 SECTION 8: WIRING ...

  • Page 4: Introduction

    INTRODUCTION Manual Accuracy Contact Info your machine may not exactly match the manual Machine Description www.grizzly.com...
  • Page 5 Figure 1. Identification Figure 2. Figure 3. To reduce the risk of serious injury when using this machine, read and understand this manual before beginning any operations. entire...

  • Page 6: Machine Data Sheet

    Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0568 24" INDUSTRIAL BANDSAW 5 HP SINGLE- Weight... 836 lbs. Length/Width/Height...47-5/8 x 31-1/4 x 83-1/2 in. Foot Print (Length/Width)... 41-3/8 x 23-1/2 in. Type...
  • Page 7 Standard Blade Length...181 in. Blade Length Range... 180 - 181-1/2 in. Blade Width Range... 1/4 - 1-1/2 in. Upper Blade Guides... Ball Bearing Lower Blade Guides... Ball Bearing Guide Post Size... 1.180 in. (30mm) Guide Post Type...Sq. Solid Steel Table Length... 23-5/8 in. Table Width...
  • Page 8 Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0569 24" INDUSTRIAL BANDSAW 7-1/2 HP 3- Weight... 836 lbs. Length/Width/Height...31-1/4 x 47-5/8 x 83-1/2 in. Foot Print (Length/Width)... 41-3/8 x 23-1/2 in.
  • Page 9 Standard Blade Length...181 in. Blade Length Range... 180 - 181-1/2 in. Blade Width Range... 1/4 - 1-1/2 in. Upper Blade Guides... Ball Bearing Lower Blade Guides... Ball Bearing Guide Post Size... 1.180 in. (30mm) Guide Post Type...Sq. Solid Steel Table Length... 23-5/8 in. Table Width...

  • Page 10: Section 1: Safety

    SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages.

  • Page 11: Safety Instructions For Machinery

    Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. 8. KEEP CHILDREN/VISITORS 9. UNATTENDED OPERATION. 10. DO DANGEROUS ENVIRONMENTS. 11. KEEP WORK AREA CLEAN AND WELL LIGHTED. 12. USE A GROUNDED POWER SUPPLY RATED FOR THE MACHINE AMPERAGE.

  • Page 12: Additional Safety Instructions For Bandsaws

    Additional Safety Instructions for Bandsaws BLADE CONDITION. HAND PLACEMENT. GUARDS. BLADE REPLACEMENT WORKPIECE HANDLING. CUTTING TECHNIQUES. BLADE SPEED. Like all machinery there is potential danger when operating this bandsaw. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this bandsaw with respect and caution to reduce the risk of operator injury.

  • Page 13: Section 2: Circuit Requirements

    MUST ensure compliance by checking with a quali- fied electrician! NOTICE The Model G0569 is prewired for 220V operation. If you plan to use your machine at 440V, you MUST have a qualified electri- can perform the 440V conversion described on Page 12.
  • Page 14 Phase Converter Precaution DO NOT use a static phase converter, as they notoriously damage electrical compo- nents. 440V Conversion To rewire the Model G0569 for 440V opera- tion: Figure 5. Page 63. Note: The reference wiring diagram on Page 63 was current at the time of printing, but...

  • Page 15: Section 3: Setup

    SECTION 3: SETUP This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! Wear safety glasses dur- ing the entire setup pro- cess! This machine and its com- ponents are very heavy.
  • Page 16 Inventory Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes. Box 1: (Figure 6-7) Figure 6. Figure 7. SUFFOCATION HAZARD! Immediately discard all plas- tic bags and packing materi-...

  • Page 17: Hardware Recognition Chart

    Hardware Recognition Chart...
  • Page 18 Cleanup Before cleaning, gather the following: Figure 8 H9692—Orange Power Cleaner & Degreaser Figure 8. Note: In a pinch, automotive degreasers, mineral ventative. Before using these products, though, test them on an unnoticeable area of your paint to make sure they will not damage it. Gasoline and petroleum products have low flash points and can explode...

  • Page 19: Site Considerations

    Site Considerations Weight Load Machine Data Sheet Space Allocation Figure 9 Children or untrained people may be seriously injured by this machine. Only install in an access restricted location. Physical Environment Electrical Installation Lighting Figure 9.
  • Page 20 Moving & Placing Base Unit This is an extremely heavy machine. Serious personal injury may occur if safe moving methods are not followed. To be safe, you will need assistance and a forklift or a hoist when removing the machine from the crate. Use a chain or a lifting strap with a minimum of 1,000 lbs.

  • Page 21: Riser Blocks

    Mounting to Shop Floor Bolting to Concrete Floors NOTICE Anchor studs are stronger and more per- manent alternatives to lag shield anchors; however, they will stick out of the floor, which may cause a tripping hazard if you decide to move your machine. Figure 12 Figure 12 Figure 13.
  • Page 22 Fence To install the fence: Step 1, Figure 14 Figure 14. Page 29 Figure 15. Handwheel To install the handwheel: Figure 15 Figure 16. Figure 16...

  • Page 23: Dust Collection

    Dust Collection DO NOT operate the Model G0568/G0569 without an adequate dust collection system. This bandsaw creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness. Recommended CFM at each Dust Port: 400 Do not confuse this CFM recommendation with the rating of the dust collector.
  • Page 24 Figure 18. If the blade rides in the center of the upper wheel and is centered on the peak of the wheel crown If the blade does not ride in the center of the upper wheel and is not centered on the peak of the wheel crown, The cast iron spokes may have sharp edges and the blade teeth may extend beyond the...

  • Page 25: Power Connection

    To connect the bandsaw to the power source: Figure 21 Note Model G0569 Only : When using a phase converter, connect the manufactured power leg or "wild wire" to the L2 terminal (Figure 22). The L2 terminal can handle power fluctuation because it is wired directly to the motor.

  • Page 26: Off Button

    Test Run Troubleshooting Page 50 To test run the machine: Figure 23. Figure OFF Button Figure 24. Figure 24...
  • Page 27 45 Page 35 Figure 25 Figure Figure 23 13. Model G0569 Only: Figure 25 Page 24...

  • Page 28: Table Tilt Calibration

    Table Stop Calibration Personal injury or death can occur if the bandsaw starts during table adjust- ments. Disconnect power from the bandsaw before performing table adjust- ments. To set the positive stop: Page 30 Figure 26 Figure 27 Figure 27. Table Tilt Calibration To calibate the table tilt pointer: Steps 2-6...

  • Page 29: Aligning Table

    Aligning Table To align the table so the miter slot is parallel to the bandsaw blade: Figure 29. Make sure the straightedge does not go across a tooth. Figure 30 Figure Figure 30. Note:...

  • Page 30: Aligning Fence

    Aligning Fence To align the fence parallel with the miter slot: Page 27 Figure 31 Figure 31. Figure 32 Figure 32. NOTICE Adjusting the fence parallel to the miter slot does not guarantee straight cuts. The miter slot may need to be adjusted parallel to the side of the blade.

  • Page 31: Pointer Calibration

    Pointer Calibration To calibrate the pointer: Figure 33 Figure 33. Figure 34 Miter Gauge To calibrate the miter gauge: Figure 35 Figure 35 Figure Note: Sometimes the tightening procedure can affect the adjustment.

  • Page 32: Tensioning Blade

    Tensioning Blade To tension the bandsaw blade: Test Run Adjusting Blade Guide Bearings Note: This procedure will NOT work if the guide blocks have any contact with the blade. Figure 18 Page 21 Note: Always release blade tension after use to increase blade life and reduce strain on the bandsaw components.
  • Page 33 Figure 36 & 37 Figure 36 Figure 37. Figure 38 Note: The " spacing is ideal, although with larger blades it may not be possible. In such cases, adjust the guide bearings as far for- ward to the blade gullets as possible, and still maintain the proper support bearing spacing adjustment.

  • Page 34: Adjusting Support Bearings

    To adjust the lower blade guides: Figure 39 Figure 39 Figure 40. Page 30 Note: The lateral adjustment rod screw and guide block assembly screws are located below the table tilt lock lever (see Figure 40 . Adjusting Support Bearings NOTICE Whenever changing a blade or adjusting ten- sion and tracking, the upper and lower blade...
  • Page 35 Figure 42 Figure 42. Note: For a quick gauge, fold a crisp dollar bill in half twice (four thicknesses of a dollar bill is approximately 0.016") and place it between the support bearing and the blade as shown in Figure Figure 43.

  • Page 36: Section 4: Operations

    OMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. this entire...

  • Page 37: Foot Brake

    Foot Brake Figure 45 The foot brake will not stop the bandsaw wheels and blade instantly. DO NOT become over-confident and relax your safety aware- ness because of the foot brake feature. Figure 45. Key Switch Figure 46. Unsupervised children and visitors inside your shop could cause serious per- sonal injury to themselves.

  • Page 38: Guide Post

    Guide Post Figure 47 Figure 47. To adjust guide post: Figure 47 Ripping To make a rip cut: Figure 48 Note: If you are cutting nar- row pieces, use a push stick to protect your fingers. Figure 48. NEVER place fingers or hands in the line of cut.
  • Page 39 Crosscutting To make a 90˚ crosscut: Figure 49 Figure 49. Resawing Figure 50 When resawing thin pieces, a wandering blade (blade lead) can tear through the sur- face of the workpiece, exposing your hands to the blade teeth. Always use push blocks when resawing and keep your hands clear of the blade.

  • Page 40: Cutting Curves

    Figure 50. Cutting Curves NOTICE The list below displays blade widths and the corresponding minimum radii for those blade widths. Width ⁄ " ... ⁄ " ... ⁄ '' ... ⁄ '' ... 1 ⁄ '' ... 2 ⁄ '' ... 3 ⁄...

  • Page 41: Stacked Cuts

    Table Tilt Personal injury or death can occur if the bandsaw starts during table adjust- ment. Disconnect power from the bandsaw before performing table adjust- ments. To tilt the table: Figure 52 Figure 52. Figure 52 Stacked Cuts To complete a stacked cut: Figure 53.

  • Page 42: Blade Information

    Blade Information Blade Length Page 43 Blade Width Curve Cutting: Figure 54. Straight Cutting: Tooth Style Figure 54 Figure 55. Raker: Skip: Figure...

  • Page 43: Blade Breakage

    Hook: Tooth Pitch Blade Care Blade Breakage The most common causes of blade breakage are:...

  • Page 44: Blade Changes

    Blade Changes Always disconnect power to the machine when changing blades. Failure to do this may result in serious personal injury. All saw blades are dan- gerous and may cause personal injury. To reduce the risk of being injured, wear leather gloves when handling saw blades.

  • Page 45: Section 5: Accessories

    SECTION 5: ACCESSORIES Replacement Blades 180" Carbon Steel Replacement Blades for the Model G0568/G0569. MODEL WIDTH ® 180" Timber Wolf Replacement Blades for the Model G0568/G0569. MODEL WIDTH G1094—Bandsaw Power Feeder with Fence, Single-Phase Figure 57 H7528— Re-Saw Fence Attachment...
  • Page 46 T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20452—"Kirova" Anti-Reflective S. Glasses T20451—"Kirova" Clear Safety Glasses ® H0736—Shop Fox Safety Glasses H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5 T20502 T20503 H7194 Figure 59.
  • Page 47 G1163—1HP Dust Collector Figure 63. G1928—Bandsaw Handbook Figure 64. H2993—4-Pc Machinist Square Set Figure 65. H7529—Complete Re-saw Fence Figure 66.
  • Page 48 H1052—Clear Flexible Hose 4" x 10' G1536—Black Flexible Hose 4" x 10' G3179—Heavy-Duty Clear Flex Hose 4" x 10' G8830—Hose Hanger 4 ⁄ " G1552—Y-Fitting 4" x 4" x 4" G1545—90° Elbow 4" G2482—Hose Coupler (Splice) 4" G2974—Wire Hose Clamp 4" G1843—Plastic Blast Gate 4"...

  • Page 49: Section 6: Maintenance

    SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. Schedule Daily Check: Monthly Check: Cleaning Unpainted Cast Iron Section 5: Accessories Page 43 Brushes Wheel and Blade Brushes Lubrication Adjusting Page 55...
  • Page 50 To lubricate the blade guide rack and pinion: Figure 71 Figure 71 To lubricate the blade tracking knob: Blade Tracking Page 21 To lubricate the tension adjustment assem- bly: Figure 72 Figure 72.
  • Page 51 To lubricate the table tilt rack and pinion assembly: Figure 73 Figure 73. To lubricate the trunnions: Figure 74 Figure 74...

  • Page 52: Section 7: Service

    SECTION 7: SERVICE Troubleshooting Page 62 Page 63...
  • Page 53 Page 54. Page 42 Page 55 Page 59 Page 55 Page...
  • Page 54 Page 42 Page 42 Page 30 Page 42 Page 42 Page 42 Page 28 Page Page 21 Page Page 59...
  • Page 55 Page 21 Page 59 Page 30 Page 30 Page 34 Page 30 Page 42 Page 30...

  • Page 56: Checking And Tensioning V-Belts

    Checking and Tensioning V-Belts Tools Needed: To check the V-belts: Figure 75 Figure 75. To tension the V-belts: Figure 76 Figure 76. Step 4...

  • Page 57: Replacing V-Belt

    Replacing V-Belt Tools Needed: To replace the V-belt: Figure 76 Figure 77 Figure 77. Adjusting Wheel and Blade Brushes Figure 78 Figure 78. Tools Needed: To adjust the brushes:...

  • Page 58: Adjusting Tension

    Adjusting Tension Lever Tools Needed: To adjust the tension lever: Changes Page 42 Figure 1 Adjusting Guide Post Travel Tools Needed: To check/adjust the guide post parallel side- to-side with the blade: Blade Figure Figure 79. Figure 79...
  • Page 59 Figure 80 Figure 80 Step 7 Figure 81 Figure 81. To check/adjust the guide post parallel with the blade front-to-back: Figure 82 Figure 82 Figure 82 Step 9 Step 6 Figure 81 Steps 4–5 Steps 4–5...
  • Page 60 Figure 83 Figure 81 Figure 83 Figure 81 Steps 4 5 Step Step 3...

  • Page 61: Wheel Alignment

    Wheel Alignment Components and Hardware Needed: Tools Needed: To check if your wheels are coplanar: Figure 84 Figure 85 4" 70¼" Side View Figure 84. Coplanarity Gauge Tracking Knob Wheels Adjustment Figure 85. 21" 28¼" 1½" 21" Gauge Positions...
  • Page 62 Figure 86 Figure 86. Coplanar Figure 87 Note: The blade may track slightly off center when the wheels are coplanar. This is natural because the blade will be balanced on the crown of the tire, rather than just in the center of the tire. This will be more noticeable with larger blades.

  • Page 63: Section 8: Wiring

    SECTION 8: WIRING Wiring Safety Instructions SHOCK HAZARD. QUALIFIED ELECTRICIAN. WIRE CONNECTIONS. WIRE/COMPONENT DAMAGE. MODIFICATIONS. MOTOR WIRING. CAPACITORS. CIRCUIT REQUIREMENTS. Page 11 EXPERIENCING DIFFICULTIES.

  • Page 64: G0568 Wiring Diagram

    G0568 Wiring Diagram The motor wiring shown here is current at the time of printing, but it match your machine. Always use the wiring diagram inside the motor junction box. READ ELECTRICAL SAFETY ON PAGE 61!
  • Page 65 G0569 Wiring Diagram The motor wiring shown here is current at the time of printing, but it match your machine. Always use the wiring diagram inside the motor junction box. READ ELECTRICAL SAFETY ON PAGE 61!

  • Page 66: Section 9: Parts

    SECTION 9: PARTS Main...

  • Page 67: Main Parts List

    PLATE PHTEK4M TAP SCREW M4 X 8 P0568022 CORD CLAMP 1/2” P0568023 MOTOR 5HP 220V 1-PHASE (G0568) P0569023 MOTOR 7-1/2HP 220/440V 3PH (G0569) 23-1 P0568023-1 FAN COVER (G0568) 23-1 P0569023-1 FAN COVER (G0569) 23-2 P0568023-2 FAN (G0568) 23-2 P0569023-2 FAN (G0569)

  • Page 68: Main Parts List Continued

    Main Parts List Continued REF PART # DESCRIPTION P0566100 LOCATE PLATE PFH39M FLAT HD SCR M5-.8 X 16 P0568102 SPRING 12 X 4 X 70 P0566103 BUSHING P0566104 PRESS BLOCK PSS07M SET SCREW M5-.8 X 5 P51201 THRUST BEARING 51201 PSS07M SET SCREW M5-.8 X 5 P0566108...
  • Page 69 REF PART # DESCRIPTION P0566155 FENCE P0566156 KNOB SCREW M10-1.5 X 25 P0566157 POINTER PFS01M FLANGE SCREW M5-.8 X 8 PW03M FLAT WASHER 6MM PLW02M LOCK WASHER 4MM PSB14M CAP SCREW M8-1.25 X 20 PSB72M CAP SCREW M10-1.5 X 30 PLW06M LOCK WASHER 10MM PW04M...

  • Page 70: Guide Post

    REF PART # DESCRIPTION PW03M FLAT WASHER 6MM PLW04M LOCK WASHER 8MM PFS07M FLANGE SCREW M5-.8 X 10 P0566187 COVER PSB11M CAP SCREW M8-1.25 X 16 PFH19M FLAT HD SCR M4-.7 X 10 P0566191 EXTENSION RACK P0566192 COVER P0566193 FIXED BOLT P0566194 PINION GEAR P0566195...

  • Page 71: Blade Guides

    REF PART # DESCRIPTION PN01M HEX NUT M6-1 PSB04M CAP SCREW M6-1 X 10 PLW03M LOCK WASHER 6MM PW03M FLAT WASHER 6MM P0566250 SUPPORT PLATE PW03M FLAT WASHER 6MM PSB04M CAP SCREW M6-1 X 10 P0568253 PROTECT COVER PW03M FLAT WASHER 6MM PSB04M CAP SCREW M6-1 X 10 P0568256...

  • Page 72: Label Placement

    MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. Label Placement...

  • Page 75: Warranty And Returns

    WARRANTY AND RETURNS...
  • Page 76 ® Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

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