Related Manuals for Crown Royal Stoves RS7200
Summary of Contents for Crown Royal Stoves RS7200
- Page 1 OWNER’S MANUAL Models: RS7200 • RS7300 • RS7400 • RS7500 Installation, Operation & Maintenance Manual 2008 RETAIN THIS MANUAL CONSERVEZ CE MANUEL UL 391, UL 726 & CSA B366.1...
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Page 2: Table Of Contents
TABLE OF CONTENTS HPBA Outdoor Wood Furnace Best Burn Practices ……………………………… HPBA Smoke Troubleshooting ……………………………… 4 - 7 Safety Instructions ………………………………………………………………… Pre-Installation Tips ………………………………………………………………… Installation Guide ………………………………………………………………… 10 - 11 Making Water & Electrical Connections at the Stove ……………………………… Piping Inside the Building …………………………………………………………………... -
Page 4: Hpba Smoke Troubleshooting
HPBA Smoke Troubleshooting Checklist For Outdoor Furnaces I. Installation Issues (Improper Smoke Dispersal) A. Chimney height relative to nearest downwind neighbor 1. If located 50 feet or less to any residence not served by the furnace, it is recommended that the stack be at least 2 feet higher than the eave line of that residence. - Page 5 III. Operational Issues A. Improper combustion air – Natural Draft Units (No Blower): 1. Air inlet not restricted by debris (creosote, ash, etc.) 2. Flame baffle/flue not restricted by debris 3. Chimney not restricted by debris 4. Door seal in satisfactory condition (provides air-tight seal when door is shut) 5.
- Page 6 A. Fuel 1. Moisture Content Moisture content of the wood, either too high or too low, will affect the amount of visible smoke. Wood with a low moisture content (less than 10%) will burn relatively quicker, resulting in some of the fuel going up the chimney in the form of smoke, i.e., time was insufficient to complete the burn process.
- Page 7 C. Chimney Considerations Although chimney height has little to do with overall emissions, it should be considered in ALL installations of outdoor furnaces. Installers and dealers should first take a look at the proposed location and take a few things into account.
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Page 8: Safety Instructions
SAFETY INSTRUCTIONS ALL INSTALLATIONS AND OPERATIONS MUST FOLLOW FEDERAL, PROVINCIAL, STATE, AND LOCAL CODES FOR WIRING, PLUMBING, INSTALLING CHIMNEY. ALL WORK MUST BE PERFORMED BY QUALIFIED PERSONAL ONLY. READ AND UNDERSTAND ALL PRECAUTIONS BEFORE OPERATING THE FURNACE. ATTENTION!!! Save these instructions. Retain this manual as long as you own your Crown Royal Stove. Carefully read and follow these directions. -
Page 9: Pre-Installation Tips
RS 7200 & RS 7300 use a six (6) inch diameter pipe, RS 7400 uses a eight (8) inch diameter pipe, RS 7500 uses a ten (10) inch diameter pipe. Contact your local dealer or Northland Distributing & Mfg, Inc for chimney purchase... -
Page 10: Installation Guide
INSTALLATION GUIDE ALL INSTALLATIONS AND OPERATIONS MUST FOLLOW FEDERAL, PROVINCIAL, STATE, AND LOCAL CODES FOR WIRING, PLUMBING, INSTALLING CHIMNEY. ALL WORK MUST BE PERFORMED BY QUALIFIED PERSONAL ONLY. CAUTION!!! Hot Surfaces: Keep children away. Do not touch during operation. WARNING!!! Risk of Fire: Do not operate with fuel loading and / or ash removal doors open. Do not store fuel or other combustible materials within marked installation clearances. - Page 11 (8) feet. It is also recommended by the chimney manufacture that the height of the piping does not exceed a total of forty (40) feet. If additional height is needed, contact your local dealer or Northland Distributing & Mfg, Inc. CAUTION!!! Hot Surfaces: Keep children away. Do not touch during operation.
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Page 12: Making Water & Electrical Connections At The Stove
MAKING WATER AND ELECTRICAL CONNECTIONS AT THE STOVE ALL INSTALLATIONS AND OPERATIONS MUST FOLLOW FEDERAL, PROVINCIAL, STATE, AND LOCAL CODES FOR WIRING, PLUMBING, INSTALLING CHIMNEY. ALL WORK MUST BE PERFORMED BY QUALIFIED PERSONAL ONLY. After the stove has been placed on the concrete or pads, remove the panel at the back of the stove. The return (cold water) pipe must be connected to the fitting at the upper position and the supply (hot water) at the fitting toward the bottom of the stove. -
Page 13: Wiring Inside The Building
WIRING INSIDE THE BUILDING ALL INSTALLATIONS AND OPERATIONS MUST FOLLOW FEDERAL, PROVINCIAL, STATE, AND LOCAL CODES FOR WIRING, PLUMBING, INSTALLING CHIMNEY. ALL WORK MUST BE PERFORMED BY QUALIFIED PERSONAL ONLY. The electrical wiring must be done by an experienced HVAC technician to ensure the system will operate as desired and is safe. -
Page 14: Existing Hot Water Heat
EXISTING HOT WATER HEAT ALL INSTALLATIONS AND OPERATIONS MUST FOLLOW FEDERAL, PROVINCIAL, STATE, AND LOCAL CODES FOR WIRING, PLUMBING, INSTALLING CHIMNEY. ALL WORK MUST BE PERFORMED BY QUALIFIED PERSONAL ONLY. It is recommended that piping used is able to withstand 100 PSI at 180 F, and is at least 1” (inch) in diameter. 1 1/4 “... -
Page 15: Wire Diagram For Gas Boiler
WIRING DIAGRAM FOR GAS BOILER Put ‘strap on Aquastat’ on the supply side of the water-line from outdoor wood furnace. Run thermostat wire from the ‘strap on Aquastat’ to R and G of fan control center. Run 115V power to white and black wire of fan center coil. Break one wire of gas boiler Aquastat. -
Page 16: Domestic Hot Water
ALL INSTALLATIONS AND OPERATIONS MUST FOLLOW FEDERAL, PROVINCIAL, STATE, AND LOCAL CODES FOR WIRING, PLUMBING, INSTALLING CHIMNEY. ALL WORK MUST BE PERFORMED BY QUALIFIED PERSONAL ONLY. DOMESTIC HOT WATER The Domestic Hot Water Flatplate Kit consists of a Water to Water Heat Transfer unit and the fittings needed to hook it up. -
Page 17: Flat Plate Setup
FLAT PLATE SETUP If using 1” tubing, open ball valve 1/3. If using ¾” tubing, close valve. Wood Stove Inlet Wood Stove Outlet (water line from wood stove) (Connect to gas furnace or boiler exchanger) Ball Valve 101-024 101-024 Ball Valve Hot Water Outlet Hot Water Inlet (domestic to faucets) -
Page 18: Water To Air Setup
WATER TO AIR SETUP Water to Air Exchanger Boiler Drain Ball Valve 101-024 Kitec Fitting... -
Page 19: Electrical, Pressure, Temperature Coil Components
ELECTRICAL, PRESSURE, TEMPERATURE COIL COMPONENTS Aqua Stat Aqua Stat Well Limit Switch Blower Fan ROCKER GRATE ASSEMBLY THE CONTROL PANEL The control panel is to be kept shut when fueling the fire box and at all other times except when using the controls. The aqua stat powers the inducer draft blower to maintain the desired water temperature. -
Page 20: Filling The Water Jacket
HI-LIMIT: This unit will turn off the boiler fan if the water temperature exceeds the 190 degree preset temperature. Beware that this control will automatically start if ‘hi-temp’ is corrected. FAN / LIGHT SWITCH: This switch controls both the fan and light. Ensure switch is in the light position before opening fuel door. -
Page 21: Starting A Wood Fire
STARTING A WOOD FIRE Pull the smoke bypass damper rod out. Open the control panel door and turn the inducer switch off and then close the control panel door. Open the fuel door and insert crumpled paper. Pile a few pieces of dry kindling on the paper. Do not use chemicals or fluids to start the fire. -
Page 22: Maintenance
MAINTENANCE CONTACT YOUR LOCAL DEALER FOR ANY QUESTIONS REGARDING MAINTENANCE. The # 1 Rule for long life of your furnace is Proper PH Level, maintain between 8-10. Yes, even high grade stainless steel can corrode in the right acidic conditions. Contact your local dealer for PH test paper. It is recommended to have a rain cap so that moisture doesn’t come in contact with the ashes in the firebox, which is highly corrosive. -
Page 23: Wood As Fuel & Buying Wood
WOOD AS FUEL Wood can be classified as softwood or hardwood. The pines, spruces and firs are common softwoods and the oaks, elms, birches, and maples are the common hardwoods. Softwoods burn rapidly and are more resinous than the hardwoods, therefore they will cause a greater creosote build-up. Hardwoods produce a long lasting fire with uniform heat. -
Page 24: Coal As Fuel & Buying Coal
COAL AS FUEL & BUYING COAL Coal is a very interesting fuel. Don’t be misled into thinking all coals are alike, they’re not. You have to understand the coal you’re using to take advantage of the highest heat value. Anthracite Coal: is a highly carbonated form of clean-burning coal, this is different from the more commonly known bituminous (soft) coal. -
Page 25: Starting A Ear Corn Fire
During a prolonged power failure, where no power is being sent to the furnace, do not load with new fuel or try to start a new fire. It is recommended that you contact your local dealer or Northland Distributing & Mfg, Inc to find out what size of generator is needed to keep your furnace running. -
Page 26: Ash Removal, Rotation & Disposal
ASH REMOVAL, ROTATION & DISPOSAL CAUTION! Ashes should never be allowed to accumulate above the top of the pan. Ashes in contact with the bottom of the grates act as an insulator, thus intensifying the heat on the grates and could cause warpage. With an excessive ash buildup, primary combustion air is restricted and the unit’s output will be reduced. -
Page 27: Troubleshooting
TROUBLESHOOTING If the furnace fails to heat up: 1. Check fire. 2. Check fan for operation. 3. Check that solenoid damper is open to allow air velocity. 4. Check water level of furnace. 5. Check for creosote blockage at chimney and bypass trough. 6. -
Page 30: Water Treatment
Water Treatment January 1, 2007 Northland Distributing & Manufacturing, INC. requires that the CERTIFIED LABS. PRODUCT – WOOD BURNING FURNACE TREATMENT be added to the water in the furnace. Premature corrosion in a hot water wood furnace is a result of not treating the water with the correct corrosion resistant inhibitor or with the wrong dosage. -
Page 31: Maintenance Dosage
Do not exceed 2 gallons/7.56 liters per 300 gallons/1134 liters volume 5. Add water until the system is full. To avoid collecting a heated sample, circulate the water for at least 24 hours before firing up the furnace. Collect a sample for testing. *Water volume is about 4 gallons/15.2 liters of water for every 100 ft/3048 cm of 1 in/2.54 cm diameter piping;... -
Page 32: Emergency First Aid Procedures
EMERGENCY FIRST AID PROCEDURES FOR WOOD BOILER CHEMICAL EMERGENCY PHONE NUMBER 1-800-424-9300 INHALATION: Remove from the area to fresh air. If not breathing, clear the airway and start mouth to mouth artificial respiration. GET IMMEDIATE MEDICAL ATTENTION. EYE CONTACT: Immediately rinse the eyes with water. Remove any contact lens and continue flushing for at least 15 minutes. Hold the eyelids apart to ensure rinsing of the entire surface of the eyes and lids with water. - Page 33 All instructions must be followed in the operator’s manual, and the warranty registration must be on file at Northland Distributing & Mfg, Inc to qualify for warranty. Northland Distributing & Mfg, Inc always has the right to decide if a part or the stove will be repaired or replaced.
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Page 35: Warranty Registration And Delivery Form
To serve customers better and avoid problems please familiarize yourself with the conditions of the limited warranty policy and the conditions of sale (see price list) to you by Northland Distributing. All decisions pertaining to warranty acceptance are the sole responsibility of Northland Distributing. No other person or representative is authorized to make any warranty decisions or assume any liability. -
Page 37: Conditional Work Order
Northland Distributing & Manufacturing, Inc. Mail: P.O. Box 1237 / Ship: 2716 Crescent Drive International Falls, MN 56649 Ph: 218-283-3416 | Fax: 218-283-5786 | northlanddistrib.com CONDITIONAL WORK ORDER The following conditions apply and cannot exceed Warranty Claims and Procedures Policy. - Page 44 OWNER’S MANUAL Models: RS7200 • RS7300 • RS7400 • RS7500...
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