This is a service manual for r15 v3 abs models. it was translated from another language so some of the words are a bit messed up but it is very useful and understandable. (375 pages)
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EAU03338 Welcome to the Yamaha world of motorcycling! As the owner of a YZF1000R, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
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This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
EAU00009 TABLE OF CONTENTS 1 GIVE SAFETY THE RIGHT OF WAY 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX...
GIVE SAFETY THE RIGHT OF WAY GIVE SAFETY THE RIGHT OF WAY ..........1-1...
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G IVE SAFETY THE RIGHT OF WAY EAU00021 Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and maintenance are essential for preserving value and operating condition of your motorcycle.
I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 1. Push. 2. Turn. EAU00029 EAU00040 Main switch/steering lock LOCK EW000016 The steering is locked, and all electrical WARNING The main switch/steering lock controls systems are off. The key can be re- the ignition and lighting systems, and is Never turn the key to “OFF”...
5. High beam indicator light “ ” pushing the start switch, have a EAU03034 Indicator and warning lights Yamaha dealer check the electri- cal circuit. EAU00061 Neutral indicator light “ ” NOTE: Even if the oil level is sufficient, the...
INSTRUMENT AND CONTROL FUNCTIONS 3. Push the start switch. If the warn- ing light does not come on, have a Yamaha dealer check the electri- cal circuit. NOTE: This model is equipped with a self-di- agnosis device for the fuel level warn- ing light circuit.
If any of those circuits are defective, ror code, note the circuit-specific num- 1. Tachometer the tachometer will repeatedly display ber of r/min, and then have a Yamaha 2. Tachometer red zone the following error code: dealer check the motorcycle.
INSTRUMENT AND CONTROL FUNCTIONS EAU00109 Anti-theft alarm (optional) This motorcycle can be equipped with an optional anti-theft alarm by a Yamaha dealer. Contact a Yamaha dealer for more information. 1. Coolant temperature gauge 1. Pass switch “PASS” 2. Coolant temperature gauge red zone 2.
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INSTRUMENT AND CONTROL FUNCTIONS EAU03889 EAU00143 Turn signal switch “ ” Start switch “ ” To signal a right-hand turn, push this Push this switch to crank the engine switch to “ ”. To signal a left-hand with the starter. turn, push this switch to “...
INSTRUMENT AND CONTROL FUNCTIONS EAU00153 Clutch lever The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handle- bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation.
INSTRUMENT AND CONTROL FUNCTIONS EAU00161 Brake lever The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. 1. Brake lever position adjusting dial 1. Brake pedal 2. Brake lever EAU00162 3.
INSTRUMENT AND CONTROL FUNCTIONS 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. NOTE: The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked.
INSTRUMENT AND CONTROL FUNCTIONS EAU00186 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate paint- ed surfaces or plastic parts. For Germany only: Whenever replacement is necessary, use a fuel tank cap of the same spe- 1.
INSTRUMENT AND CONTROL FUNCTIONS 1. Rider seat lock 1. Projection 1. Projection 2. Seat holder 2. Hook ( 2) EAU01698 3. Seat holder ( 3) Seats To install the rider seat Passenger seat 1. Insert the projection on the front of To remove the passenger seat Rider seat the rider seat into the seat holder...
INSTRUMENT AND CONTROL FUNCTIONS EW000030 NOTE: WARNING Make sure that the seats are properly secured before riding. Never ride with a helmet attached to the helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident. To release the helmet from the hel- met holder 1.
This storage compartment is designed the adjusting bolt on each fork leg in di- to hold a genuine Yamaha U-LOCK. rection a. To decrease the spring pre- (Other locks may not fit.) When placing load...
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INSTRUMENT AND CONTROL FUNCTIONS 1. Current setting 1. Rebound damping force adjusting screw 1. Compression damping force adjusting screw 2. Front fork cap bolt Rebound damping force Compression damping force CI-10E To increase the rebound damping To increase the compression damping Setting force and thereby harden the rebound force and thereby harden the compres-...
INSTRUMENT AND CONTROL FUNCTIONS EC000015 EAU01699 Adjusting the shock absorber CAUTION: assembly Never attempt to turn an adjusting This shock absorber assembly is mechanism beyond the maximum equipped with a spring preload adjust- or minimum settings. ing ring, a rebound damping force ad- justing knob and a compression NOTE: Although the total number of clicks of a...
INSTRUMENT AND CONTROL FUNCTIONS NOTE: Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec- ifications due to small differences in production, the actual number of clicks always represents the entire adjusting range.
If the EXUP system does not op- will result in poor damping per- erate, have a Yamaha dealer formance. check it. Always have a Yamaha dealer service the shock absorber.
It cuts the running engine when check this system regularly as de- the transmission is in gear and the scribed below and have a Yamaha sidestand is moved down. dealer repair it if it does not function Periodically check the operation of the properly.
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
• If necessary, add recommended coolant to specified level. 6-12–6-13 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. Front brake • Check fluid level in reservoir. 6-21–6-24 • If necessary, add recommended brake fluid to specified level.
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• Check operation of ignition circuit cut-off system. Sidestand switch 3-18 • If system is defective, have Yamaha dealer check vehicle. NOTE: Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time;...
Always make sure Yamaha dealer check the electrical cir- described on page 3-19. that there is adequate ventila- cuit. Never ride with the sidestand tion.
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Yamaha dealer check the off when the start switch is re- electrical circuit. leased.
OPERATION AND IMPORTANT RIDING POINTS EAU01258 EC000048 Starting a warm engine CAUTION: Follow the same procedure as for start- Even with the transmission in ing a cold engine with the exception the neutral position, do not that the starter (choke) is not required coast for long periods of time when the engine is warm.
OPERATION AND IMPORTANT RIDING POINTS EAU02941 EAU00424 EAU00436 Recommended shift points Tips for reducing fuel Engine break-in (for Switzerland only) consumption There is never a more important period in the life of your engine than the period The recommended shift points during Fuel consumption depends largely on between 0 and 1,000 km.
Rev the engine freely through the motorcycle may overturn. cur during the engine break-in gears, but do not use full throttle at period, immediately have a any time. Yamaha dealer check the vehi- cle. 500–1,000 km Avoid prolonged full-throttle oper- ation. Avoid prolonged operation above...
PERIODIC MAINTENANCE AND MINOR REPAIR Owner’s tool kit ............6-1 Checking and lubricating the brake and shift pedals ............6-27 Periodic maintenance and lubrication chart ..6-2 Checking and lubricating the brake and Removing and installing cowlings ......6-5 clutch levers ............ 6-27 Checking the spark plugs ........6-7 Checking and lubricating the sidestand ....
Periodic inspection, adjustment and lu- ence required for a particular job, have brication will keep your vehicle in the a Yamaha dealer perform it for you. safest and most efficient condition pos- EW000063 sible. The most important points of in-...
The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. From 50,000 km, repeat the maintenance intervals starting from 10,000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni- cal skills.
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ( 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Check for cracks or damage. Brake hoses • Replace. (See NOTE on page 6-4.) Every 4 years Wheels • Check runout and for damage. •...
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ( 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK Engine oil • Change. Engine oil filter cartridge • Replace. • Check coolant level and vehicle for coolant leakage. Cooling system • Change. Every 3 years Front and rear brake •...
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Cowling A 1. Screw ( 13) 1. Screw ( 3) 2. Cowling B EAU00484 EAU03946 3. Cowling C Cowling A Cowling B EAU01065 To remove the cowling To remove the cowling Removing and installing Remove the cowling screws, and then 1.
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PERIODIC MAINTENANCE AND MINOR REPAIR Right side Left side 1. Bolt ( 14) 1. Turn signal light lead connector ( 2) To install the cowling To install the cowling EAU00483 Cowling C 1. Place the cowling in the original 1. Connect the turn signal light lead To remove the cowling position, and then install the connectors.
Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the motorcycle. 3. Check each spark plug for elec- trode erosion and excessive car- bon or other deposits, and replace 1.
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PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: Spark plug: 18 Nm (1.8 m·kg) NOTE: If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark a.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU03612 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication chart.
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NOTE: NOTE: NOTE: Skip steps 5–7 if the oil filter cartridge is An oil filter wrench is available at a Make sure that the O-ring is properly not being replaced. Yamaha dealer. seated. 6-10...
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PERIODIC MAINTENANCE AND MINOR REPAIR 9. Add the specified amount of the EC000072 CAUTION: recommended engine oil, and In order to prevent clutch slip- then install and tighten the oil filler page (since the engine oil also cap. lubricates the clutch), do not mix any chemical additives with Recommended engine oil: the oil or use oils of a higher...
If the oil level warning light flickers before each ride. In addition, the cool- or remains on, immediately turn the ant must be changed at the intervals engine off and have a Yamaha deal- specified in the periodic maintenance er check the vehicle. and lubrication chart.
4. Add coolant or distilled water to If water has been added to the raise the coolant to the specified coolant, have a Yamaha dealer level, close the coolant reservoir check the antifreeze content of cap, and then install the rider seat.
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PERIODIC MAINTENANCE AND MINOR REPAIR 4. Lift the fuel tank to position it away from the air filter case. (Do not dis- connect the fuel hoses!) EW000071 WARNING Make sure that the fuel tank is well supported. Do not tilt or pull the fuel tank too much, otherwise the fuel 1.
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The engine should never be op- erated without the air filter ele- the engine but have a Yamaha dealer replace the hose, other- ment installed, otherwise the wise fuel may leak.
Therefore, most car- checked and, if necessary, adjusted as buretor adjustments should be left to a follows at the intervals specified in the Yamaha dealer, who has the neces- periodic maintenance and lubrication sary professional knowledge and expe- chart.
Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart. The tire air pressure should be a. Throttle cable free play checked and, if necessary, adjusted before each ride.
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PERIODIC MAINTENANCE AND MINOR REPAIR CE-01E EWA00012 Adjust the suspension and tire Tire air pressure WARNING (measured on cold tires) air pressure with regard to the Load* Front Rear Because loading has an enormous load. 250 kPa 250 kPa impact on the handling, braking, Check the tire condition and air Up to 90 kg (2.50 kg/cm...
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Size Model proved this model high speeds. Bridgestone 180/55 ZR17 BT50R Yamaha Motor Co., Ltd. Brand-new tires can have a rela- Dunlop 180/55 ZR17 D204M Always make sure that the valve tively poor grip on certain road MACADAM Michelin 180/55 ZR17...
If any damage is 1. Rear brake light switch 1. Brake pad wear indicator found, have a Yamaha dealer re- 2. Rear brake light switch adjusting nut place the wheel. Do not attempt EAU00715...
PERIODIC MAINTENANCE AND MINOR REPAIR Rear Front brake Clutch 1. Brake pad wear indicator 1. Minimum level mark 1. Minimum level mark Observe these precautions: EAU03848 Checking the brake fluid level When checking the fluid level, Insufficient brake fluid may allow air to make sure that the top of the res- enter the brake or clutch systems, pos- ervoir is level.
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As the brake pads wear, it is nor- mal for the brake fluid level to gradually go down. However, if the brake fluid level goes down sud- denly, have a Yamaha dealer 1. Minimum level mark check the cause. Make sure to return the fluid reser-...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU03073 Original shape Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the periodic maintenance and lubrica- tion chart. In addition, have the oil seals of the master cylinder and caliper as...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU00744 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary. To check the drive chain slack 1. Place the motorcycle on a level surface and hold it in an upright a.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU03006 ECA00052 NOTE: Lubricating the drive chain CAUTION: Using the alignment marks on each The drive chain must be cleaned and side of the swingarm, make sure that Do not use engine oil or any other lubricated at the intervals specified in both chain pullers are in the same posi- lubricants for the drive chain, as...
EW000113 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: Lithium-soap-based grease (all-purpose grease) 6-28...
2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steer- ing. 6-30...
• EXTERNAL: Flush with plenty To charge the battery Battery of water. Have a Yamaha dealer charge the bat- This motorcycle is equipped with a • INTERNAL: Drink large quan- tery as soon as possible if it seems to sealed-type (MF) battery, which does tities of water or milk and im- have discharged.
4. Radiator fan fuse ( 2) Specified fuses: 5. Spare fuse ( 3) cess to a sealed-type (MF) bat- Main fuse: 30 A EAU03841 tery charger, have a Yamaha Headlight fuse: 20 A Replacing the fuses dealer charge your battery. Signaling system fuse: 15 A...
3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 1. Headlight coupler 1. Headlight bulb holder 2.
4. Install the bulb cover, and then 4. Insert a new bulb into the socket, connect the headlight and auxilia- and then turn it clockwise until it ry light couplers. stops. 5. Have a Yamaha dealer adjust the headlight beam if necessary. 6-34...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU01579 To service the rear wheel Supporting the motorcycle Raise the rear wheel off the ground by Since this model is not equipped with a using a motorcycle stand or, if a motor- centerstand, follow these precautions cycle stand is not available, by placing when removing the front and rear a jack either under each side of the...
EAU03582 Front wheel To remove the front wheel EW000122 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger 1. Speedometer cable 1. Front wheel axle pinch bolt 2.
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PERIODIC MAINTENANCE AND MINOR REPAIR ECA00046 5. Install the brake calipers by install- CAUTION: ing the bolts. Do not apply the brake after the NOTE: brake calipers have been removed, Make sure that there is enough space otherwise the brake pads will be between the brake pads before install- forced shut.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU03537 Rear wheel To remove the rear wheel EW000122 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger 1. Axle nut 1. Bolt ( 2) 2.
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PERIODIC MAINTENANCE AND MINOR REPAIR 1. Drive chain slack adjusting bolt 1. Brake caliper bracket 2. Locknut 6. Push the wheel forward, and then EAU03849 To install the rear wheel 4. Loosen the locknut on each side of remove the drive chain from the 1.
150 Nm (15.0 m·kg) self. However, should your motorcycle Brake caliper bolt: require any repair, take it to a Yamaha 40 Nm (4.0 m·kg) dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
MOTORCYCLE CARE AND STORAGE Care ....................7-1 Storage ....................7-4...
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M OTORCYCLE CARE AND STORAGE EAU03426 Care Before cleaning Cleaning 1. Cover the muffler outlet with a ECA00010 While the open design of a motorcycle CAUTION: plastic bag after the engine has reveals the attractiveness of the tech- Avoid using strong acidic wheel cooled down.
MOTORCYCLE CARE AND STORAGE Do not use any harsh chemical For motorcycles equipped with After riding in the rain, near the sea or products on plastic parts. Be a windshield: Do not use strong on salt-sprayed roads sure to avoid using cloths or cleaners or hard sponges as Since sea salt or salt sprayed on roads sponges which have been in...
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NOTE: 4. To prevent corrosion, it is recom- Consult a Yamaha dealer for advice on mended to apply a corrosion pro- what products to use. tection spray...
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MOTORCYCLE CARE AND STORAGE Storage Long-term a. Remove the spark plug caps and Before storing your motorcycle for spark plugs. several months: b. Pour a teaspoonful of engine oil Short-term 1. Follow all the instructions in the into each spark plug bore. Always store your motorcycle in a cool, “Care”...
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MOTORCYCLE CARE AND STORAGE 6. Lubricate all control cables and NOTE: Make any necessary repairs before the pivoting points of all levers and storing the motorcycle. pedals as well as of the sidestand/ centerstand. 7. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground.
S PECIFICATIONS EAU01038 Specifications CS-01E Model YZF1000R Engine oil Dimensions Type -20 -10 10 20 30 40 50 ˚C Overall length 2,085 mm (except for CH, D, DK, SAE 10W-30 NL, S, SF) 2,170 mm (for CH, D, DK, NL, S,...
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SPECIFICATIONS Cooling system capacity (total Gear ratio amount) 2.7 L 2.571 Air filter Dry type element 1.778 Fuel 1.381 Type Regular unleaded gasoline 1.174 Fuel tank capacity 20 L 1.037 Fuel reserve amount 4.5 L Chassis Carburetor Frame type Diamond Manufacturer MIKUNI Caster angle...
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SPECIFICATIONS Dunlop / D204M Brakes Michelin / MACADAM 90XM Front Metzeler / MEZ1 Type Dual disc brake Metzeler / MEZ2 Operation Right hand Maximum load* 196 kg Fluid DOT 4 Tire air pressure (measured on Rear cold tires) Type Single disc brake up to 90 kg* Operation Right foot...
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SPECIFICATIONS Electrical systems Fuses Ignition system T.C.I. (digital) Main fuse 30 A Charging system Ignition fuse 15 A Type A.C. generator Signaling system fuse 15 A Standard output 12 V, 28 A @ 5,000 r/min Headlight fuse 20 A Battery Radiator fan fuse 7.5 A Model...
SPECIFICATIONS EAU01064 Conversion table CS-02E Conversion table All specification data in this manual are listed in SI and METRIC SYSTEM TO IMPERIAL SYSTEM METRIC UNITS. Metric unit Conversion factor Imperial unit m·kg 7.233 ft·lb m·kg 86.794 in·lb Use this table to convert METRIC unit values to IMPERIAL Torque cm·kg 0.0723...
CONSUMER INFORMATION Identification numbers ............... 9-1 Key identification number ..............9-1 Vehicle identification number ............. 9-1 Model label ..................9-2...
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. 1. Key identification number 1.
The model label is affixed to the frame under the rider seat. (See page 3-11 for rider seat removal and installation pro- cedures.) Record the information on this label in the space provided. This in- formation will be needed when ordering spare parts from a Yamaha dealer.
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INDEX Air filter element, cleaning ......6-13 Engine break-in ........5-4 Main switch/steering lock ......3-1 Anti-theft alarm ........3-5 Engine oil and oil filter cartridge ....6-9 Model label ..........9-2 Engine stop switch........3-6 EXUP system ........3-17 Battery ...........6-31 Neutral indicator light .......3-2 Brake and clutch levers, checking and lubricating ..........6-27 Front fork, adjusting.......
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