Yamaha XJ6N Owner's Manual
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Yamaha XJ6N Owner's Manual

2010
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Read this manual carefully before operating this vehicle.
OWNER'S MANUAL
XJ6N
XJ6NA
20S-28199-E2

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  • Page 1 Read this manual carefully before operating this vehicle. OWNER’S MANUAL XJ6N XJ6NA 20S-28199-E2...
  • Page 2 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. DECLARATION of CONFORMITY Company: YAMAHA MOTOR ELECTRONICS CO., LTD. Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan Hereby declare that the product:...
  • Page 3 Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your XJ6N/XJ6NA. The Owner’s Manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.

  • Page 4: Important Manual Information

    IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU10200 XJ6N/XJ6NA OWNER’S MANUAL ©2010 by Yamaha Motor Co., Ltd. 1st edition, June 2010 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Adjusting the shock absorber Adjusting the engine idling assembly ........3-20 speed ........6-18 DESCRIPTION ........2-1 Sidestand ........3-21 Checking the throttle grip free Left view ..........2-1 Ignition circuit cut-off system ..3-22 play ........... 6-19 Right view ........2-2 Valve clearance ......
  • Page 7 TABLE OF CONTENTS Checking and lubricating SPECIFICATIONS ......8-1 the sidestand ......6-30 Lubricating the swingarm pivots ...6-31 CONSUMER INFORMATION .... 9-1 Checking the front fork ....6-31 Identification numbers ....9-1 Checking the steering ....6-32 Checking the wheel bearings ..6-32 Battery ..........6-32 Replacing the fuses ......6-34 Replacing the headlight bulb ..6-36 Replacing the tail/brake light...

  • Page 8: Safety Information

    SAFETY INFORMATION EAU10287 Safe Riding • Ride where other motorists can Perform the pre-operation checks each see you. Avoid riding in another time you use the vehicle to make sure it motorist’s blind spot. Be a Responsible Owner is in safe operating condition. Failure to Many accidents involve inexperi- As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly...
  • Page 9 SAFETY INFORMATION due to excessive speed or under- This motorcycle is designed for on- A passenger should also observe cornering (insufficient lean angle road use only. It is not suitable for the above precautions. for the speed). off-road use. • Always obey the speed limit and Avoid Carbon Monoxide Poisoning never travel faster than warrant- Protective Apparel...
  • Page 10 Yamaha accessories, which are avail- Shifting weights can create a sud- accessories to your motorcycle. Use able only from a Yamaha dealer, have den imbalance. Make sure that ac- extra care when riding a motorcycle been designed, tested, and approved cessories and cargo are securely that has added cargo or accessories.
  • Page 11 SAFETY INFORMATION modifications not specifically recom- clearance or cornering clearance, tor and may limit control ability, mended by Yamaha, even if sold and limit suspension travel, steering therefore, such accessories are installed by a Yamaha dealer. travel or control operation, or ob- not recommended.
  • Page 12 SAFETY INFORMATION Check that the fuel cock (if equipped) is in the “OFF” position and that there are no fuel leaks. Point the front wheel straight ahead on the trailer or in the truck bed, and choke it in a rail to pre- vent movement.

  • Page 13: Description

    DESCRIPTION EAU10410 Left view 1. Air filter element (page 6-17) 9. Engine oil filter cartridge (page 6-10) 2. Idle adjusting screw (page 6-18) 10.Engine oil drain bolt (page 6-10) 3. Seat lock (page 3-18) 4. Main fuse (page 6-34) 5. Fuse box (page 6-34) 6.

  • Page 14: Right View

    DESCRIPTION EAU10420 Right view 1. Helmet holder (page 3-19) 9. Brake pedal (page 3-14) 2. Battery (page 6-32) 10.Rear brake light switch (page 6-24) 3. Rear brake fluid reservoir (page 6-25) 11.Shock absorber assembly spring preload adjusting ring (page 3-20) 4.

  • Page 15: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-13) 2. Left handlebar switches (page 3-12) 3. Main switch/steering lock (page 3-2) 4. Multi-function meter unit (page 3-8) 5. Front brake fluid reservoir (page 6-25) 6. Right handlebar switches (page 3-12) 7.

  • Page 16: Instrument And Control Functions

    Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red Do not place any key close to bow for driving.

  • Page 17: Main Switch/Steering Lock

    INSTRUMENT AND CONTROL FUNCTIONS Keep other immobilizer system EAU10472 EAU38530 Main switch/steering lock keys away from the main switch All electrical circuits are supplied with as they may cause signal inter- power; the meter lighting, taillight, li- ference. cense plate light and auxiliary light come on, and the engine can be start- ed.
  • Page 18 INSTRUMENT AND CONTROL FUNCTIONS EAU10683 To unlock the steering ECA11020 LOCK NOTICE The steering is locked, and all electrical Do not use the parking position for systems are off. The key can be re- an extended length of time, other- moved.

  • Page 19: Indicator Lights And Warning Lights

    The oil level warning high beam of the headlight is switched light will flash ten times, then go off for 2.5 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU11254 Oil level warning light “ ”...
  • Page 20 INSTRUMENT AND CONTROL FUNCTIONS ECA10021 NOTICE Do not continue to operate the en- gine if it is overheating. For radiator-fan-equipped vehi- cles, the radiator fan(s) automati- cally switch on or off according to the coolant temperature in the ra- diator. If the engine overheats, see page 6-45 for further instructions.
  • Page 21 INSTRUMENT AND CONTROL FUNCTIONS Display Conditions What to do Under 39 °C Message “Lo” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Coolant temperature is dis- OK. Go ahead with riding. (104–242 °F) played. Stop the vehicle and allow it to idle until 117–134 °C Coolant temperature flashes.
  • Page 22 If this oc- circuit. tem reverts to conventional braking. curs, have a Yamaha dealer check the Therefore, be careful not to cause When the key is turned to “OFF” and 30 self-diagnosis system. (See page 3-10...

  • Page 23: Multi-Function Meter Unit

    INSTRUMENT AND CONTROL FUNCTIONS EAU46765 multi-function meter unit Tachometer Multi-function meter unit equipped with the following: a speedometer a tachometer an odometer two tripmeters (which show the distance traveled since they were last set to zero) a fuel reserve tripmeter (which shows the distance traveled since the left segment of the fuel meter 1.

  • Page 24: Clock

    INSTRUMENT AND CONTROL FUNCTIONS Clock 5. Push the “RESET” button to set mode “F-TRIP” and start counting the the minutes. distance traveled from that point. In that 6. Push the “SELECT” button and case, push the “SELECT” button to then release it to start the clock. switch the display between the various tripmeter and odometer modes in the Odometer and tripmeter modes...
  • Page 25 3 NOTICE If a problem is detected in any of those seconds. If this occurs, have a Yamaha circuits, the engine trouble warning light Do not continue to operate the en- dealer check the electrical circuit.

  • Page 26: Anti-Theft Alarm (Optional)

    This model can be equipped with an If the display indicates an error this could be caused by transponder in- optional anti-theft alarm by a Yamaha code, the vehicle should be checked terference. If this error code appears, dealer. Contact a Yamaha dealer for as soon as possible in order to avoid try the following.

  • Page 27: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS EAU12348 Right position. To cancel the turn signal Handlebar switches lights, push the switch in after it has re- turned to the center position. Left EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12660 Engine stop switch “...

  • Page 28: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12733 EAU12820 EAU12871 Hazard switch “ ” Clutch lever Shift pedal With the key in the “ON” or “ ” posi- tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all turn signal lights).

  • Page 29: Brake Lever

    Brake lever Brake pedal ABS (for ABS models) The brake lever is located at the right The Yamaha ABS (Anti-lock Brake handlebar grip. To apply the front System) features a dual electronic con- brake, pull the lever toward the handle- trol system, which acts on the front and bar grip.

  • Page 30: Fuel Tank Cap

    Open the fuel tank cap lock cover, in- required, so please consult your sert the key into the lock, and then turn Yamaha dealer when performing it 1/4 turn clockwise. The lock will be re- this test. leased and the fuel tank cap can be ECA16120 opened.

  • Page 31: Fuel

    INSTRUMENT AND CONTROL FUNCTIONS EAU13221 Fuel The fuel tank cap cannot be closed un- Make sure there is sufficient gasoline in less the key is in the lock. In addition, the tank. the key cannot be removed if the cap is EWA10881 WARNING not properly closed and locked.

  • Page 32: Fuel Tank Breather/Overflow Hose

    Do not allow the engine to idle Make sure that the end of the fuel more than a few minutes. Long Your Yamaha engine has been de- tank breather/overflow hose is not idling can cause a build-up of signed to use regular unleaded gaso- blocked, and clean it if necessary.

  • Page 33: Seat

    INSTRUMENT AND CONTROL FUNCTIONS ECA10701 EAU32980 Seat NOTICE Use only unleaded gasoline. The use To remove the seat of leaded gasoline will cause unre- 1. Insert the key into the seat lock, pairable damage to the catalytic and then turn it counterclockwise. converter.

  • Page 34: Helmet Holder

    INSTRUMENT AND CONTROL FUNCTIONS EAU46751 EAU14453 Helmet holder Storage compartment 1. Helmet 2. Helmet holding cable 1. Helmet holder 1. Storage compartment 3. Helmet holder 2. Owner’s tool kit The storage compartment is located 3. Place the helmet on the right side 3.

  • Page 35: Handlebar Position

    Do not exceed the maximum EAU46831 EAU47000 Handlebar position Adjusting the shock absorber load of XJ6N 195 kg (430 lb) The handlebar can be adjusted to one assembly XJ6NA 190 kg (419 lb) for the ve- of two positions to suit the rider’s pref- This shock absorber assembly is hicle.

  • Page 36: Sidestand

    Spring preload setting: sembly yourself. Take the shock The vehicle must not be ridden with Minimum (soft): absorber assembly to a Yamaha the sidestand down, or if the side- dealer for any service. Standard: stand cannot be properly moved up...

  • Page 37: Ignition Circuit Cut-Off System

    INSTRUMENT AND CONTROL FUNCTIONS this system regularly and have a EAU44892 Ignition circuit cut-off system Yamaha dealer repair it if it does not The ignition circuit cut-off system (com- function properly. prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions.
  • Page 38 INSTRUMENT AND CONTROL FUNCTIONS WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is set to “ ”. dealer check the system before riding.

  • Page 39: For Your Safety - Pre-Operation Checks

    • If necessary, add recommended coolant to specified level. 6-13 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
  • Page 40 • Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 6-19, 6-29 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-28 •...
  • Page 41 • Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 3-21 • If system is not working correctly, have Yamaha dealer check vehicle.

  • Page 42: Operation And Important Riding Points

    Yamaha dealer. The transmission is in the neutral gine in case of a turnover. In this position.

  • Page 43: Shifting

    The neutral indicator quate lubrication may damage light should come on. If not, ask a the transmission. 1. Shift pedal Yamaha dealer to check the elec- 2. Neutral position Always use the clutch while trical circuit. changing gears to avoid damag- Shifting gears lets you control the 3.

  • Page 44: Tips For Reducing Fuel Consumption

    Yamaha dealer check the vehi- to the correct operating clearances. Turn the engine off instead of let- cle.

  • Page 45: Parking

    OPERATION AND IMPORTANT RIDING POINTS EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10311 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned.

  • Page 46: Periodic Maintenance And Adjustment

    – possibly leading to pending on the weather, terrain, geo- that is certified (if applicable). Yamaha death. See page 1-1 for more in- graphical location, and individual use, dealers are trained and equipped to...

  • Page 47: Owner's Tool Kit

    If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

  • Page 48: Periodic Maintenance Chart For The Emission Control System

    From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.

  • Page 49: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770C General maintenance and lubrication chart ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) √ Air filter element •...
  • Page 50 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check chain slack, alignment and condition. Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or Drive chain •...
  • Page 51 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Change. √ √ √ √ √ √...
  • Page 52 PERIODIC MAINTENANCE AND ADJUSTMENT Hydraulic brake service • Regularly check and, if necessary, correct the brake fluid level. • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged.

  • Page 53: Removing And Installing The Cowling And Panels

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU18722 Removing and installing the cowling and panels The cowling and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the cowling or a panel needs to be re- moved and installed.

  • Page 54: Checking The Spark Plugs

    Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. To install the panel If a spark plug shows signs of electrode Place the panel in the original position, erosion and excessive carbon or other and then install the bolts.

  • Page 55: Engine Oil And Oil Filter Cartridge

    PERIODIC MAINTENANCE AND ADJUSTMENT Before installing a spark plug, the spark EAU46721 Engine oil and oil filter car- plug gap should be measured with a If a torque wrench is not available when tridge wire thickness gauge and, if necessary, installing a spark plug, a good estimate The engine oil level should be checked adjusted to specification.
  • Page 56 PERIODIC MAINTENANCE AND ADJUSTMENT 6. Insert and tighten the engine oil dipstick, and then install and tight- en the oil filler cap. To change the engine oil (with or without oil filter cartridge replace- ment) 1. Remove cowling A. (See page 6-8.) 2.
  • Page 57 PERIODIC MAINTENANCE AND ADJUSTMENT Recommended engine oil: See page 8-1. An oil filter wrench is available at a Oil quantity: Yamaha dealer. Without oil filter cartridge replace- ment: 6. Apply a thin coat of clean engine 2.50 L (2.64 US qt, 2.20 Imp.qt)

  • Page 58: Coolant

    Yamaha dealer check varies with engine temperature. from the guide, and then remove the vehicle.
  • Page 59 EAU46822 To change the coolant water has been added to the 1. Place the vehicle on a level sur- coolant, have a Yamaha dealer face and let the engine cool if nec- check the antifreeze content of essary. the coolant as soon as possible, 2.
  • Page 60 PERIODIC MAINTENANCE AND ADJUSTMENT 5. Remove the coolant reservoir 9. After the coolant is completely breather hose from the guide, and drained, thoroughly flush the cool- then remove the coolant reservoir ing system with clean tap water. cap. 10. Install the coolant drain bolt and its new gasket, and then tighten the bolt to the specified torque.
  • Page 61 If 14. Install the coolant reservoir cap. ervoir. If necessary, remove the coolant is leaking, have a Yamaha 15. Start the engine, let it idle for sev- coolant reservoir cap, add coolant dealer check the cooling system.

  • Page 62: Replacing The Air Filter Element

    NOTICE: are not pinched. If any hose is 1. Air filter element When removing the air filter damaged, have a Yamaha dealer 2. Air intake manifold replace the hose before starting 6-17...

  • Page 63: Adjusting The Engine Idling Speed

    If the specified idling speed cannot be follows at the intervals specified in the obtained as described above, have a periodic maintenance and lubrication Yamaha dealer make the adjustment. chart. The engine should be warm before making this adjustment. Check the engine idling speed and, if necessary, adjust it to specification by turning the idle adjusting screw.

  • Page 64: Checking The Throttle Grip Free Play

    To prevent this cle, note the following points regarding from occurring, the valve clearance the specified tires. must be adjusted by a Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart.
  • Page 65 Rear: cle with excessively worn tires 250 kPa (2.50 kgf/cm², 36 psi) decreases riding stability and XJ6N 90–195 kg (198–430 lb) can lead to loss of control. XJ6NA 90–190 kg (198–419 lb): Front: The replacement of all wheel 250 kPa (2.50 kgf/cm², 36 psi)
  • Page 66 After extensive tests, only the tires list- ficient use of these tires. ed below have been approved for this Use only the specified replace- model by Yamaha Motor Co., Ltd. ment tires. Other tires may run the danger of bursting at super Front tire: high speeds.

  • Page 67: Cast Wheels

    If any 2. Loosen the locknut further down damage is found, have a Yamaha the clutch cable. dealer replace the wheel. Do not 3. To increase the clutch lever free...

  • Page 68: Checking The Brake Lever Free Play

    1. No brake lever free play There should be no free play at the brake lever end. If there is free play, have a Yamaha dealer inspect the brake system. EWA14211 WARNING A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system.

  • Page 69: Brake Light Switches (For Abs Models)

    If necessary, have a Yamaha deal- lubrication chart. er adjust the brake light switches. EAU22420 Front brake pads 1.

  • Page 70: Checking The Brake Fluid Level

    EAU39371 Before riding, check that the brake fluid Checking the brake fluid level peared, have a Yamaha dealer replace is above the minimum level mark and the brake pads as a set. replenish if necessary. A low brake fluid...

  • Page 71: Changing The Brake Fluid

    EAU22760 Changing the brake fluid Drive chain slack ter the brake fluid reservoir when Have a Yamaha dealer change the The drive chain slack should be refilling. Water will significantly brake fluid at the intervals specified in checked before each ride and adjusted...
  • Page 72 PERIODIC MAINTENANCE AND ADJUSTMENT of the motorcycle and can lead to chain slippage or breakage. To prevent this from occurring, keep the drive chain slack with- in the specified limits. [ECA10571] Using the alignment marks on each side of the swingarm, make sure that the notch on the alignment plates is in 1.

  • Page 73: Cleaning And Lubricating The Drive Chain

    [EWA10711] sene and a small soft brush. NOTICE: To prevent damaging Recommended lubricant: the O-rings, do not clean the Yamaha Chain and Cable Lube or 4- drive chain with steam cleaners, stroke engine oil high-pressure washers or inap- propriate solvents.

  • Page 74: Checking And Lubricating The Throttle Grip And Cable

    The operation of the throttle grip should Brake pedal be checked before each ride. In addi- tion, the cable should be lubricated by a Yamaha dealer at the intervals speci- fied in the periodic maintenance chart. Shift pedal The operation of the brake and shift...

  • Page 75: Checking And Lubricating The Brake And Clutch Levers

    EWA10731 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the sidestand could contact the ground and distract the operator, re- The operation of the brake and clutch sulting in a possible loss of control.

  • Page 76: Lubricating The Swingarm Pivots

    The swingarm pivots must be lubricat- face and hold it in an upright posi- fork does not operate smoothly, ed by a Yamaha dealer at the intervals tion. WARNING! To avoid injury, have a Yamaha dealer check or re- specified in the periodic maintenance securely support the vehicle so pair it.

  • Page 77: Checking The Steering

    If any free This model is equipped with a VRLA the wheel bearings. play can be felt, have a Yamaha (Valve Regulated Lead Acid) battery. dealer check or repair the steering. There is no need to check the electro- lyte or to add distilled water.
  • Page 78 To charge the battery necessary. Have a Yamaha dealer charge the bat- 3. Fully charge the battery before in- tery as soon as possible if it seems to stallation. NOTICE: When install- have discharged.

  • Page 79: Replacing The Fuses

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU47172 XJ6N XJ6NA Replacing the fuses The main fuse and the fuse boxes, which contain the fuses for the individu- al circuits, are located under the seat. (See page 3-18.) To access the main fuse, remove the starter relay cover as shown.
  • Page 80 PERIODIC MAINTENANCE AND ADJUSTMENT XJ6NA rating than recommended to 4. If the fuse immediately blows avoid causing extensive dam- again, have a Yamaha dealer age to the electrical system and check the electrical system. possibly a fire. [EWA15131] Specified fuses: Main fuse: 30.0 A...

  • Page 81: Replacing The Headlight Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU46811 2. Remove the multi-function meter Replacing the headlight bulb unit bolts, and then lift up the meter This model is equipped with a quartz to unhook its projections from the bulb headlight. If the headlight bulb slots in the meter stay.
  • Page 82 PERIODIC MAINTENANCE AND ADJUSTMENT 3. Remove the headlight unit by re- 5. Unhook the headlight bulb holder, moving the bolts. and then remove the burnt-out bulb. 1. Projection 2. Grommet 1. Headlight unit 9. Fit the projections on the multi- 2.

  • Page 83: Replacing The Tail/Brake Light Bulb

    1. Tail/brake light bulb 2. Tail/brake light bulb socket 4. Insert a new bulb into the socket. 11. Have a Yamaha dealer adjust the 5. Install the socket (together with the headlight beam if necessary. bulb) by turning it clockwise.

  • Page 84: Replacing A Turn Signal Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU24204 EAU24313 Replacing a turn signal light Replacing the license plate bulb light bulb 1. Remove the turn signal light lens 1. Remove the license plate light unit by removing the screw. by removing the screws. 1.

  • Page 85: Replacing The Auxiliary Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU42873 EAU24350 Replacing the auxiliary light Supporting the motorcycle bulb Since this model is not equipped with a centerstand, follow these precautions If the auxiliary light bulb burns out, re- when removing the front and rear place it as follows.

  • Page 86: Front Wheel (For Non-Abs Models)

    EWA14840 WARNING For the ABS model, have a Yamaha dealer remove and install the wheel. EAU24491 To remove the front wheel 1. Wheel axle EWA10821 WARNING 2.

  • Page 87: Rear Wheel (For Non-Abs Models)

    EWA14840 5. Tighten the wheel axle, the front WARNING wheel axle pinch bolt and the For the ABS model, have a Yamaha brake caliper bolts to the specified dealer remove and install the wheel. torques. Tightening torques: EAU34414...
  • Page 88 PERIODIC MAINTENANCE AND ADJUSTMENT If the drive chain is difficult to re- A rubber mallet may be useful to tap the move, remove the wheel axle first, wheel axle out. and then lift the wheel upward 7. Remove the wheel. NOTICE: Do enough to remove the drive chain not apply the brake after the from the rear sprocket.

  • Page 89: Troubleshooting

    2. Retainer for checking these vital systems your- self. However, should your motorcycle 2. Install the drive chain onto the rear require any repair, take it to a Yamaha sprocket. dealer, whose skilled technicians have 3. Install the axle nut.

  • Page 90: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 91 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 92: Motorcycle Care And Storage

    Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10772 advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE fore cleaning the vehicle.
  • Page 93 MOTORCYCLE CARE AND STORAGE off any detergent residue using Test the product on a small hid- plenty of water, as it is harmful den part of the windshield to Salt sprayed on roads in the winter may to plastic parts. make sure that it does not leave remain well into spring.

  • Page 94: Storage

    WARNING ing it with a tarp, while it is still Contaminants on the brakes or tires Consult a Yamaha dealer for ad- wet, will allow water and humid- can cause loss of control. vice on what products to use.
  • Page 95 MOTORCYCLE CARE AND STORAGE 2. Fill up the fuel tank and add fuel e. Remove the spark plug caps stabilizer (if available) to prevent from the spark plugs, and then Make any necessary repairs before the fuel tank from rusting and the install the spark plugs and the storing the motorcycle.

  • Page 96: Specifications

    0.7–0.8 mm (0.028–0.031 in) –20 –10 0 10 20 30 40 50 ˚C Curb weight: Clutch: XJ6N 205 kg (452 lb) Clutch type: Recommended engine oil grade: XJ6NA 210 kg (463 lb) Wet, multiple-disc API service SG type or higher, JASO...
  • Page 97 Wheel type: 3rd: Loading: Cast wheel 28/18 (1.556) Maximum load: Rim size: 4th: XJ6N 195 kg (430 lb) 17M/C x MT4.50 32/24 (1.333) XJ6NA 190 kg (419 lb) Front brake: 5th: (Total weight of rider, passenger, cargo and Type: 25/21 (1.190)
  • Page 98 SPECIFICATIONS Electrical system: Turn signal indicator light: Ignition system: Coolant temperature warning light: Charging system: Engine trouble warning light: AC magneto Battery: ABS warning light: Model: XJ6NA LED GT12B-4 Immobilizer system indicator light: Voltage, capacity: 12 V, 10.0 Ah Fuses: Headlight: Main fuse: Bulb type:...

  • Page 99: Identification Numbers

    Record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1.
  • Page 100 INDEX Drive chain slack ........6-26 Maintenance, emission control system ... 6-3 Matte color, caution.........7-1 ABS (for ABS models) ......3-14 Model label..........9-1 ABS warning light (for ABS models) ..3-7 Engine break-in ........5-3 Multi-function meter unit......3-8 Air filter element, replacing ....6-17 Engine idling speed ......
  • Page 101 INDEX Tires............6-19 Tool kit ............ 6-2 Troubleshooting........6-44 Troubleshooting charts ......6-45 Turn signal indicator light......3-4 Turn signal light bulb, replacing.... 6-39 Turn signal switch......... 3-12 Valve clearance ........6-19 Vehicle identification number....9-1 Wheel bearings, checking ....6-32 Wheel, front (for non-ABS models)..
  • Page 104 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2010.08-0.3×1 CR...

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