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EAU26944 DECLARATION of CONFORMITY Company: YAMAHA MOTOR ELECTRONICS CO., LTD. Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1.1.1(2001-6), EN60950-1(2001)
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Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your FZ1-S/FZ1-SA. The owner’s man- ual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 EXUP system ....... 3-24 Tires ..........6-17 Sidestand ........3-25 Cast wheels ......... 6-20 DESCRIPTION ........2-1 Ignition circuit cut-off system ..3-25 Adjusting the clutch lever free Left view ..........2-1 play ........... 6-20 Right view ........2-2 PRE-OPERATION CHECKS .....
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TABLE OF CONTENTS Replacing a turn signal light bulb ...........6-35 Replacing the license plate light bulb ...........6-35 Replacing an auxiliary light bulb ...6-36 Front wheel (FZ1-S) ......6-36 Rear wheel (FZ1-S) .......6-38 Troubleshooting ......6-39 Troubleshooting charts ....6-40 MOTORCYCLE CARE AND STORAGE ..........7-1 Matte color caution ......7-1...
SAFETY INFORMATION EAU10281 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
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Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
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Maximum load: been specifically designed for use on create instability due to improper FZ1-S 190 kg (419 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody- FZ1-SA 184 kg (406 lb) test all other accessories that may be namic changes.
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SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before or clothing, immediately wash the therefore, such accessories are leaving the motorcycle unattended affected area with soap and water not recommended. and remove the key from the main and change your clothes.
Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red Do not place any key close to bow for driving.
INSTRUMENT AND CONTROL FUNCTIONS Keep other immobilizer system EAU10471 EAU10550 Main switch/steering lock keys away from the main switch All electrical circuits are supplied with as they may cause signal inter- power, the meter lighting, taillight, li- ference. cense plate light and auxiliary lights come on, and the engine can be start- ed.
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INSTRUMENT AND CONTROL FUNCTIONS To lock the steering To unlock the steering EAU10941 (Parking) The steering is locked, and the taillight, license plate light and auxiliary lights are on. The hazard lights and turn sig- nal lights can be turned on, but all other electrical systems are off.
This indicator light comes on when the oil level warning light will flash ten high beam of the headlight is switched times, then go off for 2.5 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU11250 Oil level warning light “...
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INSTRUMENT AND CONTROL FUNCTIONS ECA10020 CAUTION: Do not operate the engine if it is overheated.
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INSTRUMENT AND CONTROL FUNCTIONS Coolant Display Conditions What to do temperature Under 39 °C Message “Lo” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Temperature is displayed. OK. Go ahead with riding. (104–242 °F) Stop the vehicle and allow it to idle until 117–139 °C Temperature display flashes.
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When this occurs, brake system as soon as possible. have a Yamaha dealer check the self- The electrical circuit of the warning light diagnosis system. (See page 3-8 for an can be checked by turning the key to explanation of the self-diagnosis de- “ON”.
INSTRUMENT AND CONTROL FUNCTIONS EAU39426 a tachometer (which shows engine Tachometer Multi-function meter unit speed) an odometer (which shows the to- tal distance traveled) two tripmeters (which show the distance traveled since they were last set to zero) a fuel reserve tripmeter (which shows the distance traveled since the left segment of the fuel meter started flashing)
INSTRUMENT AND CONTROL FUNCTIONS Clock 4. Push the “SELECT” button, and eter display will automatically change to the minute digits will start flashing. the fuel reserve tripmeter mode “F- 5. Push the “RESET” button to set TRIP” and start counting the distance the minutes.
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INSTRUMENT AND CONTROL FUNCTIONS Fuel meter go off for approximately 3 seconds. If ECA10020 CAUTION: this occurs, have a Yamaha dealer check the electrical circuit. Do not operate the engine if it is overheated. Coolant temperature mode Air intake temperature mode 1.
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If any of the immobilizer system circuits Yamaha dealer and have the stan- take temperature is displayed. are defective, the immobilizer system dard keys re-registered.
This model can be equipped with an 5. Push the “SELECT” button to con- optional anti-theft alarm by a Yamaha firm the selected brightness level. dealer. Contact a Yamaha dealer for The display will return to the odom- more information.
INSTRUMENT AND CONTROL FUNCTIONS EAU12347 Right position. To cancel the turn signal Handlebar switches lights, push the switch in after it has re- turned to the center position. Left EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12660 Engine stop switch “...
INSTRUMENT AND CONTROL FUNCTIONS EAU44710 EAU12820 EAU12870 The engine trouble warning light and Clutch lever Shift pedal ABS warning light (ABS model only) will come on when the key is turned to “ON” and the start switch is pushed, but this does not indicate a malfunction.
Brake lever Brake pedal ABS (for ABS models) The brake lever is located at the right The Yamaha ABS (Anti-lock Brake handlebar grip. To apply the front System) features a dual electronic con- brake, pull the lever toward the handle- trol system, which acts on the front and bar grip.
However, special tools are not properly closed and locked. required, so please consult your Yamaha dealer when performing EWA11090 WARNING this test. Make sure that the fuel tank cap is properly closed before riding.
Avoid spilling fuel on the hot en- Your Yamaha engine has been de- gine. signed to use regular unleaded gaso- line with a research octane number of 91 or higher.
INSTRUMENT AND CONTROL FUNCTIONS EAU39450 EAU13442 EAU39322 Fuel tank breather/overflow Catalytic converters Seats hose This vehicle is equipped with catalytic converters in the exhaust system. Passenger seat EWA10860 WARNING To remove the passenger seat 1. Insert the key into the seat lock, The exhaust system is hot after op- eration.
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INSTRUMENT AND CONTROL FUNCTIONS NOTE: Make sure that the seats are properly secured before riding. 1. Rider seat lock lever 2. Remove the key. To install the rider seat Rider seat 1. Insert the projection on the front of the rider seat into the seat holder To remove the rider seat as shown, and then push the rear 1.
This storage compartment is designed When storing the owner’s manual or poor handling and loss of stability to hold an optional genuine Yamaha other documents in the storage com- may result. CYCLELOK. (Other locks may not fit.)
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INSTRUMENT AND CONTROL FUNCTIONS To increase the spring preload and Spring preload setting: NOTE: thereby harden the suspension, turn Minimum (soft): Be sure to perform this adjustment on the adjusting bolt on each fork leg in di- the right front fork leg. Standard: rection (a).
INSTRUMENT AND CONTROL FUNCTIONS force and thereby harden the compres- EAU39341 NOTE: Adjusting the shock absorber sion damping, turn the adjusting screw Although the total number of clicks of a assembly in direction (a). To decrease the com- damping force adjusting mechanism This shock absorber assembly is pression damping force and thereby may not exactly match the above spec-...
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INSTRUMENT AND CONTROL FUNCTIONS To increase the spring preload and Rebound damping force NOTE: thereby harden the suspension, turn Although the total number of clicks of the adjusting ring in direction (a). To de- the rebound damping force adjusting crease the spring preload and thereby mechanism may not exactly match the soften the suspension, turn the adjust- above specifications due to small differ-...
EAU15150 EAU41940 Luggage strap holders EXUP system sorber to an open flame or other This model is equipped with Yamaha’s high heat sources, otherwise it EXUP (EXhaust Ultimate Power valve) may explode due to excessive system. This system boosts engine gas pressure.
INSTRUMENT AND CONTROL FUNCTIONS EAU15301 below and have a Yamaha dealer re- EAU15321 Sidestand Ignition circuit cut-off system pair it if it does not function proper- The sidestand is located on the left side The ignition circuit cut-off system (com- of the frame.
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15593 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
• If necessary, add recommended coolant to specified level. 6-12 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
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• Make sure that operation is smooth. • Check cable free play. Throttle grip 6-16, 6-26 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-25 •...
Always make sure Never ride with the sidestand should be on, otherwise have a that there is adequate ventila- down. Yamaha dealer check the electrical cir- tion. cuit. 1. Turn the key to “ON” and make Before starting out, make sure sure that the engine stop switch is 3.
ECA16040 brake system reverts to conven- CAUTION: tional braking. If the oil level warning light flick- If this occurs, have a Yamaha ers or remains on after starting, dealer check the system as immediately stop the engine, soon as possible.
OPERATION AND IMPORTANT RIDING POINTS ECA10260 EAU16810 EAU16841 Tips for reducing fuel con- Engine break-in CAUTION: sumption There is never a more important period Even with the transmission in in the life of your engine than the period Fuel consumption depends largely on the neutral position, do not between 0 and 1600 km (1000 mi).
If any engine trouble should oc- may overturn. cur during the engine break-in ECA10380 period, immediately have a CAUTION: Yamaha dealer check the vehi- Never park in an area where there cle. are fire hazards such as grass or other flammable materials.
Yamaha dealer certain maintenance work correctly. do it for you. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) √ √ √ √ √ • Check for cracks or damage. 8 * Brake hoses •...
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Clutch lever pivot • Lubricate with lithium-soap-based √...
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Moving parts and √ √ √ √...
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PERIODIC MAINTENANCE AND MINOR REPAIR • Replace the brake hoses every four years and if cracked or damaged.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 Removing and installing pan- The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1.
Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode erosion and excessive carbon or other deposits, it should be replaced.
PERIODIC MAINTENANCE AND MINOR REPAIR Before installing a spark plug, the spark EAU19872 NOTE: Engine oil and oil filter car- plug gap should be measured with a If a torque wrench is not available when tridge wire thickness gauge and, if necessary, installing a spark plug, a good estimate The engine oil level should be checked adjusted to specification.
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2. Oil filter cartridge NOTE: An oil filter wrench is available at a 1. Engine oil filler cap Yamaha dealer. 2. Engine oil level check window 1. Engine oil drain bolt 3. Maximum level mark 5. Apply a thin coat of engine oil to 4.
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PERIODIC MAINTENANCE AND MINOR REPAIR Recommended engine oil: See page 8-1. Oil quantity: Without oil filter cartridge replace- ment: 2.90 L (3.07 US qt) (2.55 Imp.qt) With oil filter cartridge replacement: 3.10 L (3.28 US qt) (2.73 Imp.qt) NOTE: 1. O-ring 1.
3. If the coolant is at or below the or remains on, immediately turn the on a cold engine since the level minimum level mark, remove pan- engine off and have a Yamaha dealer varies with engine temperature. el C. (See page 6-7.) check the vehicle.
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PERIODIC MAINTENANCE AND MINOR REPAIR If water has been added to the The coolant must be changed at the in- coolant, have a Yamaha dealer tervals specified in the periodic mainte- check the antifreeze content of nance and lubrication chart. Have a the coolant as soon as possible, Yamaha dealer change the coolant.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU40051 Do not tilt or pull the fuel tank Replacing the air filter element too much, otherwise the fuel The air filter element should be re- hoses may come loose, which placed at the intervals specified in the could cause fuel leakage.
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If any fuel hose is dam- aged, do not start the engine but have a Yamaha dealer replace the hose, otherwise fuel may leak. 1. Air filter element Make sure that the fuel hoses 2.
3.0–5.0 mm (0.12–0.20 in) at the engine idling speed, turn the screw in throttle grip. Periodically check the direction (b). throttle cable free play and, if neces- sary, have a Yamaha dealer adjust it. 1. Idle adjusting screw 6-16...
Rear: from occurring, the valve clearance regarding the specified tires. 290 kPa (42 psi) (2.90 kgf/cm²) must be adjusted by a Yamaha dealer FZ1-S 90–190 kg (198–419 lb) at the intervals specified in the periodic Tire air pressure FZ1-SA 90–184 kg (198–406 lb): maintenance and lubrication chart.
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Tire information glass fragments in it, or if the sidewall is weight evenly on both sides. cracked, have a Yamaha dealer re- Adjust the suspension and tire place the tire immediately. air pressure with regard to the load.
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DUNLOP/D221G tires listed below have been ap- FRONT and REAR: proved this model Tire air valve: Yamaha Motor Co., Ltd. TR412 Valve core: Always make sure that the valve #9100 (original) caps are securely installed to prevent air pressure leakage.
Rear brake light switch Checking the front and rear touches the brake disc, have a Yamaha The rear brake light switch, which is ac- brake pads dealer replace the brake pads as a set.
Mixing fluids may result in a ing it to become ineffective. harmful chemical reaction and Rear brake (FZ1-S) Before riding, check that the brake fluid lead to poor braking performance. is above the minimum level mark and Be careful that water does not en- replenish if necessary.
Changing the brake fluid Drive chain slack mal for the brake fluid level to grad- Have a Yamaha dealer change the The drive chain slack should be ually go down. However, if the brake fluid at the intervals specified in...
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PERIODIC MAINTENANCE AND MINOR REPAIR Drive chain slack: Tightening torques: 25.0–35.0 mm (0.98–1.38 in) Locknut: 16 Nm (1.6 m·kgf, 11 ft·lbf) Axle nut: 5. If the drive chain slack is incorrect, 150 Nm (15.0 m·kgf, 110 ft·lbf) adjust it as follows. EAU34311 To adjust the drive chain slack 1.
If a cable is damaged wet areas. Service the drive chain as or does not move smoothly, have a follows. Yamaha dealer check or replace it. ECA10581 CAUTION: Recommended lubricant: Engine oil...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23111 EAU44271 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease throttle grip and cable brake and shift pedals The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart.
EWA10740 WARNING If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or re- pair it. The operation of the brake and clutch Recommended lubricant: levers should be checked before each...
Securely support the vehicle so that fork does not operate smoothly, damage and excessive oil leakage. there is no danger of it falling over. have a Yamaha dealer check or re- pair it. To check the operation 2. Hold the lower ends of the front 1.
If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Positive battery lead (red) 2. Negative battery lead (black) 3.
Storing a discharged battery can cause permanent To charge the battery battery damage. Have a Yamaha dealer charge the bat- To charge a sealed-type (MF) tery as soon as possible if it seems to battery, a special (constant-volt- have discharged. Keep in mind that the age) battery charger is required.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU43131 FZ1-SA FZ1-S Replacing the fuses The main fuse, the fuel injection system fuse, and the fuse boxes, which contain the fuses for the individual circuits, are located under the rider seat. (See page 3-18.) FZ1-S 1.
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PERIODIC MAINTENANCE AND MINOR REPAIR FZ1-SA 2. Unhook the battery band, and then Specified fuses: remove the battery cover. Main fuse: 50.0 A Headlight fuse: 25.0 A Signaling system fuse: 10.0 A Ignition fuse: 15.0 A Fuel injection system fuse: 15.0 A Taillight fuse: 1.
If a headlight bulb burns 5. If the fuse immediately blows out, replace it as follows. again, have a Yamaha dealer 1. Disconnect the headlight coupler, check the electrical system. and then remove the bulb cover.
Do not touch the glass part of and then connect the coupler. bulb the headlight bulb to keep it free 5. Have a Yamaha dealer adjust the 1. Remove the passenger seat. (See from oil, otherwise the transpar- headlight beam if necessary.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU24202 EAU24310 3. Remove the defective bulb by pull- Replacing a turn signal light Replacing the license plate ing it out. bulb light bulb 4. Insert a new bulb into the socket. 1. Remove the turn signal light lens 1.
WARNING This model is equipped with two auxil- 6. Install the panel. For the ABS model, have a Yamaha iary lights. If an auxiliary light bulb burns dealer remove and install the wheel. out, replace it as follows.
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PERIODIC MAINTENANCE AND MINOR REPAIR 3. Install the brake caliper on each side by installing the bolts. NOTE: Make sure that there is enough space between the brake pads before install- ing the brake calipers onto the brake discs. 4. Install the brake hose holder on each side by installing the bolt and 1.
EWA14840 WARNING move, remove the wheel axle first, and then lift the wheel upward For the ABS model, have a Yamaha enough to remove the drive chain dealer remove and install the wheel. from the rear sprocket. The drive chain cannot be disas- EAU40020 sembled.
However, should your motorcycle 2. Install the drive chain onto the rear NOTE: require any repair, take it to a Yamaha sprocket. Make sure that the slot in the brake dealer, whose skilled technicians have 3.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10771 advice on what products to use be- used. A rusty exhaust pipe may go un- CAUTION: fore cleaning the vehicle.
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MOTORCYCLE CARE AND STORAGE contact with strong or abrasive scratched, use a quality plastic 1. Clean the motorcycle with cold wa- cleaning products, solvent or polishing compound after ter and a mild detergent, after the thinner, fuel (gasoline), rust re- washing.
WARNING NOTE: To prevent corrosion, avoid Make sure that there is no oil or Consult a Yamaha dealer for advice on damp cellars, stables (because what products to use. wax on the brakes or tires. of the presence of ammonia)
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MOTORCYCLE CARE AND STORAGE 3. Perform the following steps to pro- 4. Lubricate all control cables and the tect the cylinders, piston rings, etc. pivoting points of all levers and from corrosion. pedals as well as of the side- a. Remove the spark plug caps stand/centerstand.
Weight: NGK/CR9EK Recommended engine oil grade: With oil and fuel: Spark plug gap: API service SG type or higher, JASO FZ1-S 220.0 kg (485 lb) 0.6–0.7 mm (0.024–0.028 in) standard MA FZ1-SA 226.0 kg (498 lb) Clutch: Engine oil quantity:...
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Wheel type: 33/16 (2.063) Loading: Cast wheel 3rd: Maximum load: Rim size: 37/21 (1.762) FZ1-S 190 kg (419 lb) 17M/C x MT6.00 4th: FZ1-SA 184 kg (406 lb) Front brake: 35/23 (1.522) (Total weight of rider, passenger, cargo and Type:...
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SPECIFICATIONS Wheel travel: Oil level warning light: 130.0 mm (5.12 in) Electrical system: Turn signal indicator light: Ignition system: Coolant temperature warning light: Transistorized coil ignition (digital) Charging system: Engine trouble warning light: AC magneto Battery: ABS warning light: Model: FZ1-SA LED YTZ14S Immobilizer system indicator light:...
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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1. Model label The model label is affixed to the frame under the rider seat. (See page 3-18.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
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