Ingersoll-Rand 7/120 Operation And Maintenance Manual
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Ingersoll-Rand 7/120 Operation And Maintenance Manual

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This manual contains
important safety information
and must be made available to
personnel who operate and
maintain this machine.
7/120, 9/110, 10/105, 14/85
OPERATION AND MAINTENANCE MANUAL
7/120 9/110
10/105 14/85
7/170 10/125 14/115
C.C.N. : 22191225 GB
DATE
7/170, 10/125, 14/115
SERIAL No :
320001
: SEPTEMBER 2003
–>

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  • Page 1 7/120, 9/110, 10/105, 14/85 7/170, 10/125, 14/115 OPERATION AND MAINTENANCE MANUAL 7/120 9/110 This manual contains 10/105 14/85 SERIAL No : 320001 –> important safety information 7/170 10/125 14/115 and must be made available to personnel who operate and maintain this machine.
  • Page 2 Wigan WN2 4EZ United Kingdom Declare that, under our sole responsibility for manufacture and supply, the product(s) 7/120 (P425AWIR) 9/110 (XP375AWIR) 10/105 (HP375AWIR) 14/85 (VHP300AWIR) to which this declaration relates, is (are) in conformity with the provisions of the above directives using the following principal standards EN29001 : EN292, EN60204–1, EN1012–1, PN8NTC2, EN50081, EN50082...
  • Page 3 Machine models represented in this manual may be used in various locations world–wide. Machines sold and shipped into European Union Territories require that the machine display the EC Mark and conform to various directives. In such cases, the design specification of this machine has been certified as complying with EC directives.
  • Page 4 Speed & pressure regulation Sweden Torque settings table Finland Compressor lubrication F.H.R.G. Fixed height running gear V.H.R.G. Variable height running gear MACHINE SYSTEMS Electrical system Piping & instrumentation system 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 5 Ingersoll–Rand cannot anticipate every application or work translation of this manual from the original English version. situation that may arise. IF IN DOUBT CONSULT SUPERVISION 2003 COPYRIGHT INGERSOLL–RAND COMPANY 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 6 OF TITLE), AND THERE ARE NO WARRANTIES OF (24) months from shipment to or the accumulation of 4,000 MERCHANTABILITY OR OF FITNESS FORA PARTICULAR hours of service. PURPOSE. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 7 MITSUBISHI 2000 2 yrs/4000 hrs using IR fluids and filters VOLVO 2000 2 yrs/4000 hrs using IR fluids and filters HONDA unlimited None VANGUARD unlimited None 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 8 Extended Coverage Airend 2000 2 yrs/4000 hrs – available from Note: Actual warranty times may change. Consult the manufacturer’s warranty policy as shipped with each new product. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 9 For units operating within the USA & Canada, call the Mocksville Product Support Department on 1–800–633–5206 XHP650/900/1070 will continue to use XHP505 and will have the extended warranty when above conditions are met. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 10 Caterpillar, Cummins and Perkins do not require a separate registration form but they stipulate that any new engine should be registered with their local dealer to initiate warranty. You MUST provide proof of the “in–service” date when requesting engine warranty repairs. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 11 4. Ingersoll–Rand reserves the right to make design changes or modifications of Ingersoll–Rand products at anytime without incurring any obligation to make similar changes or modifications on previously sold units. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 12 WARNING – Maintain correct tyre WARNING – Hot and harmful exhaust WARNING – Pressurised vessel. pressure. (Refer to the GENERAL gas. INFORMATION section of this manual). 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 13 Do not remove the Operating and Do not operate the machine without the Maintenance manual and manual holder Do not stack. guard being fitted. from this machine. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 14 Compressor oil filling and wheel chocks. of this machine is undertaken. Diesel fuel Rough Service Designation. Parking brake. No open flame. Wet Location Operation. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 15 Fuel level/point Pressure control Malfunction Battery charging condition Low pressure High pressure High compressor temperature Engine malfunction Compressor malfunction Engine high temperature Low engine oil pressure 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 16 The safety valve located in the separator tank must be air to prevent debris from injuring eye(s). checked periodically for correct operation. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 17 Contact local authorities for proper disposal of these materials. When adjusting variable height running gear:– 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 18 71/320/EEC or UK regulations. Consequently we offer the vehicle from the trailer. following advice / instructions. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 19 17 (420) minimum / 35 (880) maximum Engine oil fill Coolant bottle fill D Access items: Fuel fill Engine oil filter Fuel filter Engine and compressor air filter 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 20 18.98 (482) minimum / 37.17 (944) maximum Engine oil fill Coolant bottle fill D Access items: Fuel fill Engine oil filter Fuel filter Engine and compressor air filter 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 21 Maximum oil system pressure. 15.5 bar (225 PSI) (14/115) (VHP400WIR) LUBRICATING OIL SPECIFICATION (for the specified ambient temperatures). ABOVE –23_C(–9_F) Recommended: Pro–Tect Approved: SAE 10W, API CF–4/CG–4 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 22 Maximum horizontal towing force. 2700kg (5940Lbs) Oil specification Refer engine section Maximum vertical coupling load (nose weight). 150 kgf (330 Lbs) Coolant capacity 17 litres(4.5 GAL) 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 23 150 kgf (330 Lbs) Ensure that the correct fork lift truck slots or marked lifting / tie down points are used whenever the machine is lifted or WHEELS AND TYRES (European) – 7/120, 9/110, 10/105, transported. 14/85 Number of wheels.

  • Page 24: Operating Instructions

    7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)

  • Page 25: Control Panel

    14.Wait To Start Lamp. Starting. Flip “OFF” to stop engine. 7. Service Air Switch – After warm–up, PUSH. Provides full air pressure at the service outlet. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)

  • Page 26: Wedge Diagnostic Display Panel

    Refer to manual for list of codes 5. High Engine Coolant Temp: Fault indicator and service requirements. lamp. Indicates shutdown due to high engine water temperature. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)

  • Page 27: Alert/Shutdown Codes

    Sep. Tank Temp. (RT1) Sensor Fault CPRSR Malf. Reg. System Pressure (PT2) Sensor CPRSR Malf. Fault Serial Comm. Problem CPRSR Malf. CAN Bus Problem CPRSR Malf. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)

  • Page 28: Engine Diagnostic Codes

    Engine Coolant Temperature High Least Severe Engine Coolant Temperature High Moderately Severe ECU Power Down Error Fuel Temperature Input Voltage High Fuel Temperature Input Voltage Low 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 29 1109 Engine Shutdown Warning 1110 Engine Shutdown 1569 Fuel Derate 2000 Internal ECU Failure * FMI (Failure Mode Indicator) – Requires engine diagnostic tool to display. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 30 NOTE: Wear hearing protection at all times when the engine is malfunction, then identify and correct the fault before attempting started with the service valve open and air is flowing from the to re–start. valve. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 31 Do not dispose of a complete machine without at low temperature, never allow the discharge pressure to fall documentation relating to instructions for its use. below 3,5 bar (50 psi) 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 32 Bio–Diesel Fuel Bio–diesel fuels may be used ONLY if the bio–diesel fuel properties meet the latest edition of ASTM PS121, DIN 51606 or equivalent specification. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 33 Other oils may be used if they meet one or more of the following: API Service Classification CI–4 API Service Classification CH–4 ACEA Specification E3 ACEA Specification E4 ACEA Specification E5 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 34 NOT exceed 100 hours of operation with break–in oil. supplemental coolant additive every 12 months. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 35 If the recommended engine oils, or Pro–Tect is not used, the oil and filter change interval is reduced to every 250 hours. If diesel fuel with a sulfur content greater than 0.05% is used, the oil and filter change interval is also reduced. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 36 Important: Filtration of oils is critical to adapter. proper lubrication. Always change filter regularly. Replacing Fuel Filter Elements 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 37 Keep all engine ground connections clean and tight to prevent electrical arcing which can 11. Open fuel shut–off valve and bleed the fuel damage electronic components. system. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 38 Line—Torque 27 N m (20 lb–ft) release tension on belt using a breaker bar and socket on tension arm. To replace belt with manual tensioner, release tension at belt tensioner. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 39 The illustrated diagrams and troubleshooting information are of a general nature. See your engine distributor or servicing dealer if you are in doubt. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 40 Add oil to engine crankcase. Low coolant temperature. Remove and check thermostat. Engine overheating. See “Engine Overheats”. Engine cold Wrong or defective thermostat. Remove and check thermostat. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 41 Defective aneroid control line. See your authorized servicing dealer. Restricted fuel hose. Clean or replace fuel hose. Low fast idle speed. See your authorized servicing dealer. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 42 Reduce load. Injection nozzles dirty. See your authorized servicing dealer. Electronic fuel system problem See your authorized servicing dealer. Turbocharger not functioning. See your authorized servicing dealer. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 43 Poor electrical connections on Inspect and clean as necessary. battery, ground strap, starter, or alternator. Defective battery. Test battery. Defective alternator. Test charging system. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 44 No Addr No Data is a communication error with the ECU. ACP—Err XXXXX—BR Contact your servicing dealer for help in BUS—EP No Data correcting these codes: 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 45 COVERED BY WATERPROOF COVERING. 2. Engines can be stored in a standard overseas shipping container for up to three (3) months with no long term preparation. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 46 1012 mm (39.9 in.) Weight 587 kg (1290 lb) Engine Crankcase Oil Fill Quantities 6IRF8TE Crankcase Oil Capacity L (qt) 19.5 (20.6) General Engine Specifications ITEM 4IRD5AE 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 47 Engine Crankcase Oil Fill Quantities presence of an emissions labels signifies that 4IRD5AE the engine has been certified with the EPA Crankcase Oil Capacity L (qt) 13.5 (14.3) and/or CARB. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 48 In most applications this will not be the same rating as the advertised vehicle hp/kW rating. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 49 = Check (adjust, clean or replace as necessary) = Test =check before towing. =or when indicated if earlier. = Check and report Refer to specific sections of the operator’s manual for more information. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 50 = Check (adjust, clean or replace as necessary) = Test =check before towing. =or when indicated if earlier. = Check and report Refer to specific sections of the operator’s manual for more information. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 51 Prior to opening or removing panels or covers to work vented from the system and that the machine cannot be started inside a machine, ensure that:– accidentally. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 52 (Refer to STOPPING THE UNIT in the OPERATING INSTRUCTIONS section of this CAUTION: Never remove or replace switches when the manual). machine is running. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 53 It is advisable to wear personal protective that may have accumulated in the tank(s). equipment to prevent skin and eye contact with the antifreeze solution. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 54 Always rotate the wheel in the direction of forward movement. See the GENERAL INFORMATION section of this manual. Ensure that an M10 safety screw is fitted to the handbrake pivot. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 55 Follow the procedure described in 2: Brake Shoe When the brake has been adjusted accurately the actuating distance is approximately 5–8mm on the cable [11] Adjustment. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 56 Wheel bearings should be packed with grease every 6 ENGINE LUBRICATING OIL SPECIFICATION months. The type of grease used should conform to Refer to the Engine section of this manual. specification MIL–G–10924. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 57 Optimum adjustment is achieved when full speed is achieved at rated pressure. A: Adjusting screw Close the service valve. The engine will slow to idle speed. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 58 5/16 – 18 3/8 – 16 7/16 – 14 1/2 – 13 9/16 – 12 5/8 – 11 TYPICAL CIRCULAR TORQUE TYPICAL CIRCULAR TORQUE PATTERN 3/4 – 10 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 59 (FT–LBF) M6 X 1.0 M8 X 1.25 M10 X 1.5 M12 X 1.75 M14 X 2 TYPICAL CIRCULAR TORQUE M16 X 2 PATTERN M20 X 2.5 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 60 36899706 36899714 36899722 89292973 89292981 XHP 505 54418835 54418843 54418827 ––– Performance 35382928 35382936 35382944 ––– XHP1001 35612738 35300516 Engine Oil 54480918 36875938 36866903 89311716 89311724 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 61 Comp fault lamp Spare POUT4 Engine fault lamp Spare POUT5 Start relay Switch, start POUT6 Spare Transducer exitation POUT7 Hour meter WCON Wedge controller POUT8 Spare 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 62 SPEED SENSOR ENGINE ECM FUEL LEVEL SWITCH DIAGNOSTIC HOURMETER INTERFACE PRESSURE WEDGE TRANSDUCER CONTROLLER ESTOP SWITCHES GUAGES TEMPERATURE SENSOR BATTERY STARTING AND CHARGING SYSTEM FIGURE 2–2 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 63 J1939 CAN COMMUNICATIONS SCHEMATIC ENGINE CM WEDGE CONTROLLER TERMINATOR TERMINATOR ENGINE DIAGNOSTICS JACK FIGURE 2–3 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 64 Deutsch Terminal Removal Tool Used to repair Deutsch connectors 54749643 Packard Metri–Pack Terminal Removal Tool Used to repair Metri–Pack connectors 54749635 Connector Repair Kit Used to make connector repairs 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 65 Deutsch Terminal Removal Tool (Red) 54699624 Deutsch Terminal Removal Tool (Yellow) DT–RT1 Crimp Tool for Deutsch Pins Crimp Available from: Ladd Industries (800–223–1236) 54729710 Electrical Contact Cleaner 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 66 54699616 Deutsch Terminal Removal Tool 22073886 Packard Crimp Tool 22073878 Thermistor Simulator 54749635 Connector Repair Kit 54699657 Deutsch Terminal Removal Tool 54749643 Packard Metri–Pack Removal Tool 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 67 MACHINE ID PLUG Quantity two (2) per machine on P600WIR (7/170) model only. ** Part number 22201354 on models 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), and 14/85 (VHP300AWIR). Part number 22201362 on models 7/170 (P600WIR), 10/125 (HP450WIR), and 14/115 (VHP400WIR).

  • Page 68: Fault Finding

    Water present in fuel Check water REGULATION system. separator and clean if ADJUSTMENT in the required. MAINTENANCE section this Faulty relay. Check the relays and manual. replace if necessary. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 69 MAINTENANCE section this manual. Loose pipe/hose Check all pipe/hose connections. connections. Faulty safety valve. Check the relieving pressure. Replace the safety valve if faulty. ATTEMPT REPAIR. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 70 2 QT Option –1.9 Litre (2qts) Oil specification: Refer to the Tool Manufacturer’s Manual. OPERATING INSTRUCTIONS COMMISSIONING Check the lubricator oil level and fill as necessary. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 71 CAUTION: Do not remove u–bolts from both filters at the same time. Removing both u–bolts will place excessive stress on the aftercooler. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 72 S Replace housing making sure not to overtighten. S Repeat the above procedure on the remaining filter element. S Rec onnect all wires and hoses to drains on bottom of each filter housing. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 73 This covers the standard models and the more popular options that are available. the exact replacement part. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 74 Repairs and replacements shall be made by the publication. Company F.O.B. point of shipment. Company shall not be responsible for costs of Always specify the quantity of parts required. transportation, removal or installation. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 75 Purchaser for service interruption whether or not such loss or damage is based on contract, warranty, negligence, indemnity, strict liability or otherwise. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
  • Page 76 Emergency order telephone # +44 (0) 777 617 0921 Wigan WN2 4 EZ United Kingdom Fax: +44 (0) 1942 523 417 Office hours: Monday – Friday 8:00 a.m. to 4:30 p.m. (GMT) 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)

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